Engineering embraer day 2007

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  • 1. Engineering Emilio Matsuo Senior Vice PresidentNovember, 2007
  • 2. People
  • 3. Man Power Growth 4500 4000 3855 3626 3500 3278 2941 3000 2713 2543 2500People 2195 2000 1546 1500 1119 1000 846 658 550 500 0 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Oct/07 Year
  • 4. Engineering Specialization Program - PEE 18MM US$ (2001/2004) ~4000 candidates e-Learning ~50:1 18 m ~80 selected/class 80 courses 13 specialties 2001 2007 Traditional classes 737 trained engineers Video conference/WEB
  • 5. EMBRAER 170/190 Family EMBRAER 170 EMBRAER 170 70/78 Seats 70/78 Seats EMBRAER 175 EMBRAER 175 78/86 Seats 78/86 Seats EMBRAER 190 EMBRAER 190 98/106 Seats 98/106 Seats EMBRAER 195 EMBRAER 195 108/118 Seats 108/118 Seats
  • 6. Embraer Worldwide Fleet Distribution 57% 5% 17% 21% Over 4,000 aircraft delivered
  • 7. Man Power Age Profile 2500 2002 2007 1961 2000 1500People 1046 1000 735 551 581 535 500 384 321 122 44 0 18 e 25 18 - 26 -e35 26 35 e 45 36 - 45 46 e 55 46 - 55 > 55 Age
  • 8. Engineering Specialization Program - PEE EVOLUTION Source to complement the lack of engineering man power available at the market Training focussed on new technology applications Support the company business as a technological competence center Recycling of engineers
  • 9. Engineering Specialization Program - PEE Aerodyn./ Loads Structural Aeronautical Analysis Structural Installation Basic Maintenance and Support Design Concepts ACD - Aicraft Software Characteristics Definition Electrical / Systems Electronics PD - Prelimirary Hydro- Definition Mechanical Phase 1 Phase 2A Phase 2B Phase 3 ~ 6 months ~ 3 months ~ 3 months ~ 6 months
  • 10. Engineering Specialization Program - PEECourses not available at the Universities Aeronautical Systems Applied Aeroelasticity Avionic Systems Arquitecture Aerodynamic Loads Integrated Systems (ARP 4754) Interiors Conception and Design Metalization Systems inter-operability NASTRAN Landing Gear Boarded Computerized Systems Data Link Safety Assesment Boarded Electrical Systems Market Intelligence Aeronautical Fisiology Softwares Certification (DO 178B) Computer Based Tools for Design Noise and Vibration Aircraft Type Certification Design-to-Cost Concept Structural Repair Advanced CATIA- Nastran Applied Fly-by-wire Aviation Business
  • 11. Engineering Specialization Program - PEE 2001 2002 2003 2004 2005 2006 164 engineers PEE/DPR - Production PEE T1 PEM - Manufaturing 136 engineers PEP Professionals other than Engineers PEE T2 PEE/SW - Software PEE /PE Structural Installation 80 engineers PEE/R Engineering Recycling PEE T3 PEV Flight Tests 81 engineers PEE/MS Maintenance and Support PEE T4 79 engineers PEP PEE T5 34 engineers PEE-SW-T1 PEE T6 PEV 51 engineers PEE T7 PEE-DPR PEM PEE-R T1
  • 12. Engineering Specialization Program - PEE 2006 2007 2008 2009 2010 2011 62 engineers PEE/DPR - Production PEE T8 PEM - Manufaturing PEP Professionals other than Engineers 59 engineers PEE/SW - Software PEE T9 PEE /PE Structural Installation PEE/R Engineering Recycling 64 engineers PEV Flight Tests PEE T10 PEE/MS Maintenance and Support PEE-SW T2 PEE-PE T1 PEE-MS T1 50 engineers PEE T11 50 engineers PEE T12 80 engineers PEE -R
  • 13. Technology & Process
  • 14. Digital Mock-up Mock-up Embraer 170 Mock-up ERJ 145
  • 15. Virtual Reality Center
  • 16. CFD - Computation Fluid Dynamic
  • 17. CFD Simulation Simulation Results Comparison Analysis Real Test
  • 18. Ground Tests Completed -- April, 2003 Completed April, 2003 5000 cycles -- May, 2003 5000 cycles May, 2003 320,000 cycles (4 lifes) 320,000 cycles (4 lifes) Structural Tests Fatigue Tests Barrel Tire Burst Bird Impact Loads Calibration Completed -- March, 2003 Completed March, 2003 Completed -- March, 2003 Completed March, 2003 Completed -- August, 2002 Completed August, 2002
  • 19. EMBRAER 170 Aircraft S/N 0006
  • 20. Technology Development Portfolio Aircraft Health Management Interiors Design & Collaborative Product Noise & Emissions Advanced Comfort Development Aerodynamic Tools and Solutions Design for Evolution and Manufacturing & Automation Innovation ISA Integrated Fly-by-Wire CNS/ATM Avionics Systems Safety Design for Service Assessment Airborne Software Development Advanced Structures Composites / Metallic. Smart Material, Morphing Multidisciplinary Structures Design Optimization
  • 21. Product Development Process Evolution On Board Data Acquisition AIRLINE Maintenance Engineering Maintenance Planning Pre-processing Recording Condition Based Maintenance Prognostics Diagnostics Algorithms Reliability Health Data Monitoring Models Databank Configuration Data Processing Ground Station Control On Ground
  • 22. Product Development Process E...