embraer day 2013 - 26th april

Embraer Day 20132013

Mauro Kern

Executive Vice President, Engineering and Technology

March 26th

Embraer Corporate Excellence Program – P3E

SEARCH FOR EXCELLENCE AND CONTINUOUS IMPROVEMENT PROCESS

EMBRAER ORGANIZATIONAL CULTURE DEVELOPMENT

Integrating People, Processes and Leadership

Esta informação é propriedade da Embraer e não pode ser usada ou reproduzida sem autorização por escrito.

CONTINUOUS DEVELOPMENT OF LEADERS AND THEIR MANAGEMENT SKILLS

PEOPLE DEVELOPMENT


Corporate Culture

Embraer Values


2008: 2008: Definition of Definition of EmbraerEmbraer Values with employeesValues with employees

Corporate Culture

Values Practice


Corporate Culture

� In Brazil, more than 30,000 nominations in the Culture Space;

� In the USA, more than 1,000 Values Cards* issued, nearly one per unit member in the country.

Blue Days

Esta informação é propriedade da Embraer e não pode ser usada ou reproduzida sem autorização por escrito.Esta informação é propriedade da Embraer e não pode ser usada ou reproduzida sem autorização por escrito.

*card sent from one member to another in recognition of an action in which Embraer Values were put into practice







PEOPLE DEVELOPMENT


People

Employee Climate Survey - Results

82,6%82,6%

85,0%85,0%2012


60,6%60,6%62,1%62,1%

70,4%70,4%

77,7%77,7%

82,6%82,6%

2007

2008

2009

2010

2011

People

Employee Satisfaction – Awards


People

Employee Training

Esta informação é propriedade da Embraer e não pode ser usada ou reproduzida sem autorização por escrito.Esta informação é propriedade da Embraer e não pode ser usada ou reproduzida sem autorização por escrito.Esta informação é propriedade da Embraer e não pode ser usada ou reproduzida sem autorização por escrito.

People

Employee Training


1,200 graduated engineers in 18 groups! 1,200 graduated engineers in 18 groups!








PEOPLE DEVELOPMENT


Leadership

Embraer Management Model


Leadership

Embraer Leader Competencies


Leadership

Assessment


Leadership

Leadership Programs and Training

� PDI – Individual Development Program;

� “Businessman” Leader;

� Training Programs;

� Leadership Talks;


� Leadership Talks;

� Executive Talks;

� New Leaders / Future Leaders;

Leadership

2011Maturity Level 5Score: 547

Target 2012

Maturity Level 6Score: 551-650

2012 – Achieved!

Maturity Level 7

Score: 664

Management Maturity (FNQ)


2010Maturity Level 3

Score: 314

Score: 551-650








PEOPLE DEVELOPMENT


Business Efficiency

Continuous

Improvement

Cells

Automation

Lean Projects

(Kaizens)

Results

Lean Philosophy


Continuous

Improvement

Cells

Automation

Lean Projects

(Kaizens)

Lean Philosophy

Culture

Leadership

People


Business Efficiency

3182

3952

Kaizen Projects

Manufacturing

Office


28288

587

1910

2007 2008 2009 2010 2011 2012

Suppliers

Business Efficiency

Continuous Improvement Cells

Launch

Qualification

Bronze

Silver

1st Gold CellFire Department


Business Efficiency

Manufacturing Quality Improvements

Non Quality Costs (NQC)

Reduction


60%Reduction

from 2008

to 2012

Business Efficiency

Overtime Reduction

Overtime (Brazil Sites)


69%Reduction

from 2007

to 2012

Business Efficiency

Innovation


Business Efficiency

Spontaneous Innovation – Green Light


Time & Resources

for innovative people with

innovative projects


68 proposals submitted

4 proposals approved

Business Efficiency

Spontaneous Innovation – Good Idea Program

11.228

7.211

Good Idea Program

250%growth in total

amount of

implemented ideas from 2007 to 2012


In 2012, more than 7.000 implemented good ideas!

In 2012, more than 7.000 implemented good ideas!

Presented

Ideas

Implemented

Ideas

2,8

26,3

Costs* Benefits*

* US$ Million

2525th th Anniversary on 2013!Anniversary on 2013!

Business Efficiency

Stimulated Innovation – INNOVA Challenge


Business Efficiency

Innovation - Awards

FINEP Innovation Award 2012 – WINNERLarge Company Category


CNI Innovation Award FinalistTechnological Innovation Category

Large Company

Business Efficiency

Automation – Road Map


Flexible RobotsFlexible Robots

Riveting MachineRiveting Machine

Cooperative RobotsCooperative Robots


Business Efficiency

Process Automation – Executive Aviation Interiors


Business Efficiency

Process Automation - Painting

Benefits:

� Labor and paint reduction;

� Improvement of work ergonomics.


Business Efficiency

Automation – Wing Box Assembly Line

� The 1st “stop and go” wing assembly line in the world!


Business Efficiency

Automation – Assembly Line / Empennages

� Drilling and Riveting Operations


Business Efficiency

Automation – Milling Machine

� High Speed Machine – 33.000 RPM;

� Table length: 20 meters;


Business Efficiency

Automation – Composite Machining Center (CMC)

� Conventional and abrasive water jet routing, flexible

tooling and tridimensional measurement capabilities


Globalization


Globalization

Embraer Industrial Facilities in 2000


Globalization

Embraer Industrial Facilities in 2013


Globalization

Evora

� Opening on September 21th, 2012


Globalization

� 1st SS Expedition – November, 2012

Evora


Globalization

EZ Air Interiors


� Production Start up on 2013;


Globalization

EZ Air Interiors

Chihuahua, Mexico


Globalization

AST – Corporation Share

Embraer

Flight Innovation

14,5%

85,5%


Infrastructure & Industrial Architecture - Evolution



Executive Aviation Assembly Consolidated in Brazil


Assembly Line Fully Operational!Assembly Line Fully Operational!


Final Assembly

Paint BoothDelivery Center, Customer Center & Sales

Executive Aviation Assembly Consolidated in Melbourne



Executive Aviation Assembly Consolidated in Melbourne

� Phenom 100, 1st Delivery



KC-390 Infrastructure – GPX Plant 2011



KC-390 Infrastructure – GPX Plant – Planned

New Building - TestsArea: 4.000m².

Expansion - StructuresArea: 4.800m². New Building – Final Assembly

Area: 10.484m².


Extension – ReceivingArea: 3.000m²

New Building – Flight PreparationArea: 2.070m²


Civil Construction KC-390 – GPX

January 2013

July 2012



Executive Customer Services – Sorocaba

Digital Mock-up


Construction Status


LAS

Jacksonville, Florida


Technology Development



Cabin Comfort


Comfort Engineering Laboratory at USP (São Paulo University)



L.I.F.E. Lighter, Friendly and Eco-efficient Aircraft Cabin

� Winner Partnership in Crystal Cabin Award

(Visionary Concepts Category)



Structural Assembly Automation

Exhibition in Future Industry Expo


Automation Laboratory at ITA.

Sustainability


Sustainability

Embraer Education Institute

� Building area 4.160 m² .

April 2012


� Building area 4.160 m² .


January, 2013

Sustainability

Embraer Education Institute


Opening on February Opening on February 4th, 20134th, 2013

Sustainability

� Demo Flight: Rio + 20 Conference, in Jun/12

� Biomass: Sugar Cane


� Biomass: Sugar Cane

Sustainability

� AMCHAM ECO AWARD 2012

� Winner in Sustainability Practices (Products) Category


Thank You!Thank You!
