presentation to cpac - university of washingtondepts.washington.edu/cpac/activities/meetings/... ·...
TRANSCRIPT
PRESENTATION TO CPAC
July 15, 2008
Dr. George [email protected]
800-611-2296
Chemical and Environmental Technologies
Health and Life Sciences Advanced Engineering Systems
Life-changing Research and Development
www.matricresearch.com
MATRIC 2
MATRIC’s Mission and Vision
Mission
To create high-quality, life-changing science and technology and develop spin-off businesses that will bring technology advances to the market.
Vision
To become a leading non-profit research, development and engineering center with a major local, national and international economic impact from created technologies.
MATRIC 3
MATRIC Business Areas
Chemical and Environmental TechnologiesBusiness Area
Health and Life Sciences
Business Area
Advanced Engineering
Systems Business Area
MATRIC 4
MATRIC Enterprise
Non-Profit R&D
corporation
For-profit commercial R&D corporation
Holding company to commercialize IP
Full service professional
engineering firm
Technical consulting firm
Confidential Information--Not to Be Disclosed without Written Permission of MATRIC
MATRIC 5MATRIC 5
MATRIC’s Contract and Personnel Growth
0
10
20
30
40
50
60
70
80
90
0
5000
10000
15000
20000
25000
Empl
oyee
s an
d C
onsu
ltant
s
.
Com
petit
ivel
y W
on C
ontra
cts
($K
)
.
Total Staff
Cumulative Contract Value
MATRIC 6
Project One-Liners
Biodiesel plant technologyIsosorbide process developmentCO2 removal from power plant stack gasNon-biological cellulose hydrolysisA new ballistic-property polymerNASA: robotics, IV&V, UAV control systemsAdvanced heat-pipe conceptsClean-up of natural gas, land-fill gas and coal-seam gasHaz-op, safety and environmental studiesBio-warfare capture agentsAppalachian Land Restoration Center New breathing apparatus for miners trapped in coal minesMedical smart cardLitigation
MATRIC 7
Biodiesel Process Development
BEST Energies from Madison, WI hired MATRIC in 2006 to:– Develop a continuous biodiesel process
in our laboratories– Benchmark a variety of homogeneous
catalysts– Extend the technology for a variety of
feedstocks– Create a process engineering package– Oversee construction of an 8M gal per
year plant in Cashton, WIMATRIC has signed a long-term Strategic Alliance Agreement with BEST Energies to be their exclusive partner for research, development and process engineeringMATRIC was also granted a license for a 20M gal per year biodiesel plant
MATRIC 8
Biodiesel: A Progress Report
We began basic lab work in March, 2006.Today, the plant is through the initial demonstration stage, with demonstration using alternative feeds during the rest of the year.Outstanding characteristics:– Continuous process, reducing investment by ~ 40%.– Process can accept not only refined soy oil, but also
crude soy oil, crude corn oil, fats, renderings, etc.– Process is designed and constructed to exacting
Dow/Union Carbide quality standards.– Process will be licensed by BEST Energies around
the world.
MATRIC 9
Pilot Plant
MATRIC 10
Reaction and Stripping
MATRIC 11
Storage Tank Farm
MATRIC 12
Truck Unloading and Loading Racks
MATRIC 13
Isosorbide: A New Polymer Intermediate
MATRIC is partnered with the Iowa Corn Promotion Board to develop polymers from corn.Project is funded by a US Department of Agriculture/Department of Energy grant.Jobs: process development, pilot scale operation and market introduction.
MATRIC 14
Isosorbide: A Progress Report
Isosorbide is a double-dehydration/rearrangement of sorbitol to form a two-ring, two-hydroxyl compound which has potential use as a co-monomer for polyesters. No process to make it has ever been commercialized on large scale.Chemistry and separations development have been spectacularly successful. Target product purity has been demonstrated.ICPB requested that we operate a facility to produce 50 pounds per month, followed by a pilot plant producing in the range of 500-1000 pounds per month. The first facility is in full operation, and the second should be in operation by the end of this summer.
MATRIC 15
Summary
We have developed remarkable improve-ments in biodiesel technology and demonstrated these improvements on commercial scale – and in a surprisingly short time.We have demonstrated a commercial route to an exciting new, glucose-based polymer intermediate, isosorbide, and have begun small-scale production for customer sampling.We have demonstrated the power of doing process engineering and economics in parallel with research and development.
MATRIC 16
MATRIC’s Contract and Personnel Growth
0
2000
4000
6000
8000
10000
12000
14000
1Q,04
2Q,04
3Q,04
4Q,04
1Q,05
2Q,05
3Q,05
4Q,05
1Q,06
2Q,06
3Q,06
4Q,06
1Q,07
2Q,07
prese
nt
Com
petit
ivel
y W
on C
ontr
acts
($K
)
.
0
10
20
30
40
50
60
70
Empl
oyee
s an
d C
onsu
ltant
s
.
Employees andConsultantsCumulative Contract Value($K)
MATRIC 17
MATRIC’s Corporate Organization
Mid
-Atla
ntc
Hol
ding
s, In
c. e
quity
pos
ition
as
mem
ber o
f lim
ited
liabi
lity
com
pani
es
MATRIC innovators are awarded equity positions in
start-up companies
MATRIC 18
Chemical and Environmental Technologies Business Area
Core CapabilitiesRadical Process InnovationCatalysisProcess and Plant ImprovementProduct & Prototype Development and OptimizationScale-up and CommercializationIntellectual Property DevelopmentBusiness Strategy Development, Technology Plans and Market Introduction
MATRIC 19
About MATRIC
MATRIC is a 501(c)(3) non-profit researchand development corporation.38 member Board of Directors include:
• four university presidents• CEOs and presidents of several private
sector corporations• Research Triangle Institute and Diversa
Currently MATRIC has a staff of 80+– 30 PhD-level researchers– 25+ average years of experience
MATRIC has a focus on commercialization of technologies and intellectual property.
MATRIC 20
Example Projects:Cellulosic Ethanol
MATRIC is developing new pretreatment technology to convert wood to ethanol.Chemical process breaks down cellular materials so that enzymes can access sugars to make ethanol.This process step is the hardest and is the most challenging for cellulosic ethanol.
MATRIC 21
Example Projects—Carbon Capture
MATRIC has worked with the Department of Energy to develop novel technology to capture carbon dioxide in fossil fuel plants.MATRIC’s rapid temperature swing adsorption concept uses nanostructures to efficiently remove CO2.
Up to 70% of the cost for carbon sequestration is in the capture process at
the power plant
MATRIC 22
MATRIC’s Early History
Early 2002: Research Triangle Institute is identified as a possible model for an R & D institute here.Mid 2002: RTI executive visits, recommends that we establish such a facility in the Kanawha Valley. Planning begins.August 2003: MATRIC is incorporated as a 501(c)(3) non-profit research institute.April 2004: MATRIC hires its first full-time employee, Keith Pauley, as its CEO. A one-room office is established in the BIDCO incubator in Charleston.January 2005: MATRIC moves to Building 701.June 2007: MATRIC moves to Building 740.
MATRIC 23
Where Do We Go From Here?
We will continue to expand – to at least 100 in ’08. A number of new BS’s, MS’s and PhD’s will be added. We have opened a satellite office in Oak Ridge, TN.We will increase our international presence.We are negotiating with Dow to obtain significantly more space at the Technology Park.We will expand project work at the interface between chemical and biological technologies.Income from our spin-outs and IP packages will begin to fund a major in-house research effort, especially in the chemical and environmental technologies.We will remain solvent.
MATRIC 24
Seven Essential Reasons for MATRIC’s Success
BIDCO’s initial supportFoundation, business and individual initial financial supportSpace available at the Dow Technology ParkInspirational leadershipIntense mission orientationLarge, highly skilled workforce availableExcellent relations with customers
MATRIC 25
Carbon Dioxide Recovery via RapidTemperature Swing Sorption
Heretofore, temperature-swing adsorption was thought to be impractical for bulk gas separations.Reasons: (1) Heat liberated during adsorption raises the temperature of the adsorbent to the point that capacity is severely limited. (2) The times to heat and cool the bed in passing from adsorption to desorption and vice versa is very long for large processes – hours or more. This severely limits productivity.Our research has led to practical solutions to both of these problems. Economic comparison with ethanolamine absorption indicates a potential to reduce energy usage by ~50%.A new concept of selectively sorbing – dissolving –certain gases into polymers has been formulated, and work has begun to make such systems practical.