cpac/isa: august 23, 2000 modular sampling system...
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Modular Sampling SystemModular Sampling System
InitiativeInitiative
ISAEXPO2000 Meeting
Center for Process Analytical Chemistry
ISA Analysis Division
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0 AgendaAgenda
1. Overview and Background Peter van Vuuren
2. Definition of a Smart Sample System Rob Dubois
3. Analyzer Function Block Matrix Rob Dubois
4. ISA SP76 Interface Standard Dan Podkulski
5. Request for Proposals & Questions Peter van Vuuren
6. Break-out Groups All
7. Wrap-up and Next Step
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0Overview & BackgroundOverview & Background
Pictures Courtesy John Thomas, Parker Hannifin Corp
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0Overview & BackgroundOverview & Background
• Facilitate the acceptance and implementation of modular SS technology in the Petrochemical Industry
• Promote the concepts of:
small, smart, integrated sampling and sensor transmitters
smart analyzer transmitters
• Lay the groundwork for the next generation of Process AnalyticalSystems:
open connectivity architecture (Ethernet, TCP/IP, wireless etc.)
industry standard protocols (OPC, Fieldbus, Profibus, Hart, etc.)
web enabled technologies (browsers, HMI, I/O servers, etc.)
• Longer Term: Modular systems provide bridge between the Macro World of Process Streams and the Micro world of new generation of Micro Fluidic/Analytical Systems (e.g. analyzers on a chip, sensors on a chip, lab on a chip, etc.)
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Driving Forces for ChangeDriving Forces for Change
• Reduce Cost to BuildDesign, Engineering, Manufacturing, Installation, Etc.
• Reduce Cost of Ownership
Overview & BackgroundOverview & Background
Maximize Sustained “Fit for Use” Data Generation
System Validation
Representative Sample Validation
Measurement (Data) Validation
Communication Validation
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A
F
T
PAnalyzer Analyzer
ControllerController
Fiel
d LA
NFi
eld
LAN
Integration of Sample System and SensorsIntegration of Sample System and Sensors
Sam
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Sam
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Pro
cess
Str
eam
Pro
cess
Str
eam
Level 0Level 0
All System All System Components Components in Contact in Contact with Sample with Sample including the including the SensorsSensors
Level 1Level 1
All Additional Electronic All Additional Electronic and Computing and Computing Components Required Components Required to Generate Analytical to Generate Analytical ResultResult
Mainly a Trust ConfigurationMainly a Trust ConfigurationNow a Trust & Verify ConfigurationNow a Trust & Verify Configuration
dcs
o&muser
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Integrated Analyzer TransmitterIntegrated Analyzer Transmitter
A
F
T
PSS/Analyzer/ SS/Analyzer/
Com ControllerCom Controller
Fiel
d LA
NFi
eld
LAN
Integration of Level 0/1 SubsystemsIntegration of Level 0/1 Subsystems
Level 0Level 0 Level 1Level 1
Pro
cess
Str
eam
Pro
cess
Str
eam
ControlCompute Communicate
o&muser
dcs
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FLAN (Optical Fiber)
IA Controller
& Com Module
Sensor/Signal Bus
Original Picture of Gas Delivery System courtesy Valin Corporation;
A
FT
P
Sensor = Moisture Probe
Imagine the FutureImagine the Future
Integrated Analyzer Transmitter
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Integrated Sample/Sensor TransmitterIntegrated Sample/Sensor Transmitter
A
F
T
PSS & Com SS & Com ControllerController
Fiel
d LA
NFi
eld
LAN
Integration of Level 0 ComponentsIntegration of Level 0 Components
Level 0Level 0 Level 1Level 1
Pro
cess
Str
eam
Pro
cess
Str
eam
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A
T
PF
Sensor = RAMAN Probe
SS
Controller
&
Com
Module
Imagine the FutureImagine the Future
Integrated Sampling/Sensor Transmitter
Modular Sampling System InitiativeModular Sampling System Initiative CPAC/ISA: August 23, 2000
FLAN
(Optical Fiber)
Sensor/Signal Bus
IA
Controller
A
T PF
Imagine the Future
Imagine the Future
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0GoalsGoals
• Modular Sample System Designs
Adapt for Chemical Industry (traditional -> modular)
Ready for Prime Time?
• Integration of Sensors (Plug and Play)
Smart Sample/Sensor Systems
Integrated Analyzer Transmitter
Integrated Sample/Sensor Transmitter
Validation of Representative Sample
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0 AgendaAgenda
1. Overview and Background Peter
2. Definition of a Smart Sample System Rob
3. Analyzer Function Block Matrix Rob
4. ISA/SEMI Standard Footprint Dan
5. Request for Proposals & Questions Peter
6. Break-out Groups All
7. Wrap-up and Next Step
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0 AgendaAgenda
1. Overview and Background Peter
2. Definition of a Smart Sample System Rob
3. Analyzer Function Block Matrix Rob
4. ISA/SEMI Standard Footprint Dan
5. Request for Proposals & Questions Peter
6. Break-out Groups All
7. Wrap-up and Next Step
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0 AgendaAgenda
1. Overview and Background Peter
2. Definition of a Smart Sample System Rob
3. Analyzer Function Block Matrix Rob
4. ISA SP76 Interface Standard Dan
5. Request for Proposals & Questions Peter
6. Break-out Groups All
7. Wrap-up and Next Step
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0 AgendaAgenda
1. Overview and Background Peter
2. Definition of a Smart Sample System Rob
3. Analyzer Function Block Matrix Rob
4. ISA/SEMI Standard Footprint Dan
5. Request for Proposals & Questions Peter
6. Break-out Groups All
7. Wrap-up and Next Step
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1. Paper Designspartial designsselected set hybrid designs2d & 3d layout
2. Electrical Layout for Electronic Components
3. Functional Description
4. Proposal for Sampling System Sensor/Electrical Bus or Process
5. SP76 Problems if any/Alternatives to SP76
6. Comments
7. Identify Collaborative Efforts
Request for ProposalRequest for Proposal
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• Expectations (See A1.2, Attachment 1)functional equivalency+ innovation
auto-sensing of leakageautomation of maintenance functions etc.
• Due Date: October 15
• Deliverable: Workgroup Report
Summarize the DesignsAssess the viability of modular designsIdentify areas in need of developmentIdentify areas/process for further standardization List of suppliers
• EncourageCollaborative effortsComments
Request for ProposalRequest for Proposal
Modular Sampling System InitiativeModular Sampling System Initiative CPAC/ISA: August 23, 2000Request for Proposal
Request for Proposal
? ??
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0 Agenda TopicsAgenda Topics
1. Overview and Background Peter
2. Definition of a Smart Sample System Rob
3. Analyzer Function Block Matrix Rob
4. ISA/SEMI Standard Footprint Dan
5. Request for Proposals & Questions Peter
6. Break-out Groups All
7. Wrap-up and Next Step
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0BreakBreak--out Groupsout Groups
PART II - Break-Out Groups
30 minutes will be allocated to each topic. Participants will be broken up into 3 equal groups. Each group will have a facilitator.
At the end of 30 minutes, each spokesman will have 10 minutes to present each group's viewpoints starting with Group 1.
One rule: there are no rules...other than this is not meant as a debate but rather a free and open exchange of ideas "if everything was assumed to be achievable”
Comments from these break-out groups will be collected and distributed to all participants. Each group should have a scribe to take all comments (volunteers will be appreciated).
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Group 1 & 2. BarriersQuestion:
What are the barriers to the NeSSIconcept and how do we overcome them?
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Group 3. User InterfaceQuestion:
What additional standardization should be considered for the coexistence of user interfaces at the local and remote user interface levels (communications, workstation platforms, etc.). How do we prevent an Analyzer Tower of Babel?
Modular Sampling System InitiativeModular Sampling System Initiative CPAC/ISA: August 23, 2000
A
F T PA
nalyzer
An
alyzer
Con
trollerC
ontroller
Field LANField LAN
Sample Conditioning SystemSample Conditioning System
Process StreamProcess Stream
dcs
o&m
user
BreakBreak- -out G
roup 3 out G
roup 3 - -U
ser InterfaceU
ser Interface
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Group 4. Smart AppletsQuestion:
How do we create and disseminate "Standard Smart Applets" to the Process Analyzer industry? Modular Software, Proprietary vs Open?
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0 AgendaAgenda
1. Overview and Background Peter
2. Definition of a Smart Sample System Rob
3. Analyzer Function Block Matrix Rob
4. ISA/SEMI Standard Footprint Dan
5. Request for Proposals & Questions Peter
6. Break-out Groups All
7. Wrap-up and Next Step
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1. Workgroup Report - Nov (Postponed Until after IFPAC2001)
2. Follow-up Session at IFPAC2001
3. Plenary Paper on Connectivity at IFPAC2001
4. Food for Thought:
Foundation for Process Analytics?
WrapWrap--up and Next Stepup and Next Step
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AcknowledgementsAcknowledgements
Thank You!Thank You!
WrapWrap--up and Next Stepup and Next Step