Modular (ANSI/ISA-76 NeSSI) Sample Systems:

Parts to Performance in 45 MinutesIFPAC - 2006 CPAC – 2006

Twentieth International Forum Center forProcess Analytical Chemistry Process Analytical(Process Analysis & Control) Chemistry

February 20-23, 2006 May 8-11, 2006Arlington, VA Seattle, WA

Robert E. Sherman CIRCOR Techa division of CIRCOR Instrumentation Technologies

Legacy Sample Systems

• Pipe and TEFLON tape• Tubing and ---lok Fittings• Brackets and Braces• Discrete Components• Analog Signals• Multi-wire Systems

Modular Sample Systems

• ANSI/ISA-76– Defines hardware

• NeSSI (CPAC)– Defines Systems– Defines (??) Communications

Modular Hardware

• Uniform Base Dimensions– 1.50 x 1.50 – inches

• Interchangeable between Manufacturers

Modular Systems

• “Lego”-like Construction• “Habitrail”-like Sample Transport• Half-or-Less Footprint (cf. Legacy)• Components are Totally Interchangeable

Modular Communications

• Buss Structure– Standard “in process”

• Wireless– Standard “in future”

UOP Project Observations (actual)

• UOP Des Plaines, IL Michelle Cohn• LAMIMS Gas Handling System (CPAC Spring 2004)

• Construction and Demonstration Accelerated with NeSSI• Resources W/NeSSI Typical • Elapsed time 4months 6 months • Personnel time 2months 4months • Manifold cost +10% Baseline

ISA EXPO2005 Chicago, IL

• International Student Games• Practical Exercise• Teams of 3 or 4 College Students• Junior or Senior Class Standing• Engineering or Chemistry Curriculum

Drawings Provided to Student Teams

• Schematic of Flow• Manifolds – Top (plan) View• Manifolds – Bottom (plan) View• Manifold 1 – Side (section/elevation) View• Manifold 2 – Side (section/elevation) View

Bill of Material (BOM) Provided

• Summarizing (BOM is on Drawing 1 of 5)• 4 Support Feet• 7 Surface Mount Components• 11 Transfer Tubes (Tubesets)• 32 Component Attachment SHC Screws• 36 O-ring Seals• 52 Base Block Assembly Screws

Modular Flow Schematic

Modular Manifolds-Top (plan) View

Modular Manifolds-Bottom (plan) View

•

Modular Manifold 1Side (section/elevation) View

Modular Manifold 2Side (section/elevation) View

SP76-based Analytical

Spectrophotometer CellUV / NIR (fiberoptic)Corner-cube ReflectorsApplied Analytics Inc.

Analyzer-on-a-BlockUV/VIS/NDIRProprietaryUnder Development

ANSI/ISA-76 Compliant!FM Global Approved!ANSI/ISAANSI/ISA--76 Compliant!76 Compliant!FM Global Approved!FM Global Approved!

Smallest ANSI/ISA-76 Mass Flow Controller/Meter

HORIBA STEC:

SEC-G111/SEF-G111 Series

SP76-based Filters (typical)

• A+ Corporation (LA, USA)Avenger (bypass and particulate)Genie (cylindrical format membrane separator)

• Classic (UK)Primary (particulate)Secondary (polishing)CoalescingLiquid Discriminating (TFE membrane)

SP76-based FlowmetersRotameters(light duty-right side& armored-left side)

Brooks / Emerson (both)

Bühler / Buehler (light)

King (light)

Krohne (both)

Air Dimensions ANSI/ISA-76 Pump

SP76-basedSwitches, Sensors and Gauges

Switches-FlowChem-Tec Eqpt. Co.Delta MFCIMalema

Switches-Moisture/Water Bühler / Buehler

Sensors-P, F(Q), THoneywell

GaugesBourdon

SP76-based Valves (typical)CIRCOR Tech

Diaphragm Valvesmanual actuated

(on-off)pneumatic* actuated

( I/P actuator available ‘soon’;electric operator ‘soon’)

‘Application Module Family’3-wayDouble Block-and-Bleed (DBB)Atmospheric Reference-and-Vent

( NO and NC versions )

2-way and 3-way ball

*Positive Position Indication optional

CIRCOR Tech Experts and Expertise

Bruce Keen1972 to currentSample Conditioning

Design ExperienceFON: 918.336.4369FAX: 918.338.2238EML:bkeen@circortech.comGerald Vos UK/EU/Near Egvos@circortech.com

Bob Sherman1969 to currentAnalytical System

Application ExperienceFON: 815.931.9087FAX: 815.744.7271EML: rsherman@circortech.comJay Dorfman Asia/Pac Rimjdorfman@circortech.com

Thank you and…‘Sample’ our

W O R L D - - - - W I D Eexpertise

…at CIRCOR Tech !