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International Journal of Mechanical Engineering and Technology (IJMET) Volume 8, Issue 8, August 2017, pp. 1649–1655, Article ID: IJMET_08_08_179

Available online at http://www.iaeme.com/IJMET/issues.asp?JType=IJMET&VType=8&IType=8

ISSN Print: 0976-6340 and ISSN Online: 0976-6359

© IAEME Publication Scopus Indexed

DESIGN OF BUILT-IN HYDRAULIC JACK FOR

LIGHT MOTOR VEHICLES

R. SHARAVANAN

Assistant Professor, Department of Mechanical Engineering,

Bharath Institute of Higher Education and Research Bharath University, Chennai, India

ABSTRACT

Lifting an automobile vehicle by using built-in hydraulic jack. It is operated by a

single push button provided on the dashboard of the vehicle. Hydraulic drive consists

of: hydraulic cylinder, lead screw and solenoid valve. The hydraulic jack can operate

any one side of the four wheeler, when it will at the breakdown condition. The four

wheeler will lift and load distribute on three ways: plunger of hydraulic cylinder and

two tires are lifted which will in opposite side.

Keywords: Hydraulic Jack, Pneumatic System, Lifting of an Automobile, Screw

System.

Cite this Article: R. Sharavanan, Design of Built-in Hydraulic Jack for Light Motor

Vehicles, International Journal of Mechanical Engineering and Technology 8(8),

2017, pp. 1649–1655.

http://www.iaeme.com/IJMET/issues.asp?JType=IJMET&VType=8&IType=8

1. INTRODUCTION

Self-lubricating and hydraulic jack with a fixed asset with a pump, which uses a fluid forced

into a cylinder. Inside plunger pump draws oil from the reservoir via a suction valve. It pushes

the plunger cylinder moving oil through a discharge valve. Ball room and the suction valve

plunger opens with each draw. The exhaust valve, and oil out of the room at the time the ball

is pushed open cylinder. The main objective of this project is to reduce the human effort and

when operating the hydraulic lift hydraulic jack is to provide a safe and simple[1-7].

2. LITERATURE REVIEW

The research survey revealed that few methods were adopted to lift the vehicle for

reconditioning, repairing and others. This hydraulic jack has mainly focused on this difficulty.

Therefore a suitable device has been designed for lifting the vehicle without apply any impact

force[1] The device has been considered for simple and economy therefore it is one of the

important and essential equipment in automobile service centre’s [2] which are required

minimum skilled technician. In many auto service centre’s vehicles are lifted by using screw

jack, to avoid this automatic hydraulic jack may be utilized in lifting the vehicles easily

without impact force [3]

Design of Built-in Hydraulic Jack for Light Motor Vehicles


This can be operated by even unskilled operator. The DC motor is joined with the lead

screw by the help of gear arrangement and lead screw rotation depending on the rotation of

the above mentioned DC motor [4].

It is a device working under the principle of screw mechanism utilized to raise and lower

the vehicle. Screw [5], may be less, depending on the pressure to be used in tall, thick or thin.

Front made of various metals, but it is done with the screw. Large amount of heat generated

during operation of the device, [6] the correct lubricants to be used, which may cause

overheating. Which can be the life of the device and increase the capacity of oil lubricants?

Description of Equipments

The inbuilt hydraulic jack consists of the following components.

1. Hydraulic cylinder

2. Lead screw

3. Gate valve

4. DC Motor

Figure 1 DC Motor & Cylinder Arrangement

Figure 2 Lead Screw

A lead screw is designed to transmit radial motion into liner motion.

R. Sharavanan


Figure 3 Gate Valve

A Gate valve is opened by lifting a round gate path of the fluid. The feature of the gate

valve is the seal between the gate and seats [13-20].

3. WORKING PRINCIPLE

The equipment consists of hydraulic cylinders, lead screw motor and gate valve. The rod from

motorized screw rod guide is connected in the master hydraulic cylinder. The four hydraulic

cylinders are fixed in the four corners of vehicle. The master cylinder is connected to the other

four cylinders. When switch is ON, the motor pushing the rod in screw rod moves the master

cylinder piston rod backward. Hydraulic oil in master cylinder exit to a chamber from where

hydraulic oil flows to each four cylinder through hose. Then it supplies the oil to lifting

cylinders when open the gate valve for each lifting cylinders. If we need to operate specific

cylinder means we can operate the gate valve of that specific cylinder. After puncturing the

wheel or after completing the mechanical fault in the vehicle. The wheels are grounded safely

by the same process [7-13].

4. FLOW CHARTS

Figure 4 Process Chart



Figure 5 Power flow chart

Figure 6 3D view of Experiment

Figure 7 Experimental study

R. Sharavanan


Assembled view of hydraulic jack

5. MERITS & APPLICATIONS

• Reduce the security tension

• Power can be easily transmitted

• Easy to operate

• Easy to implement and compatible in size

• Quick lifting

• Suitable for heavy load

• Noiseless operation

6. APPLICATIONS:

• Applicable for all types of four wheelers.

7. CONCLUSION

It is very useful for lifting the vehicle with the help of lead screw and DC motor set up. It is

easy to lift the vehicle with less man power.

This project will reduce the cost involved in the concern. It will be controlled through the

switch provided on the dashboard with the features of easy controlling and operating.

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design of built-in hydraulic jack for light … · design of built-in hydraulic jack for light...

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