45' wide beef master™ hd – customer-supplied lumber list · 45' wide beef master™...

1Revision date: 05.21.15

CUSTOMER-SUPPLIED LUMBER

Unless otherwise arranged, lumber needed for this building is not included and must be supplied by the customer. Pressure-treated lumber is recommended. Consult a lumber specialist for additional suggestions and information before purchasing. The following information presents to the customer/contractor a general lumber list for a standard building. Consult technical drawings for the building for actual dimensions and other critical information before purchansing lumber.

CUSTOMER/CONTRACTOR: The individuals assembling this structure are responsible for designing and/or furnishing all lifts needed during assembly. For safety reasons, those who are not familiar with recognized construction methods and techniques must seek the help of a qualified contractor.

ESTIMATED MATERIALS LIST: Shown are lists of recommended lumber, including lengths and quantities needed for a standard building of a specific length and width. Customer- or contractor-generated changes may require additional materials. Fastener quantities and types are not noted. Wood-to-wood and wood-to-metal fasteners of different lengths for exterior applications are required. Contact your lumber specialist for recommendations and costs.

Only main lumber quantities are noted. Materials to frame pedestrian doors, to cap/finish top of wood end walls, or to complete customer-preferred customizations are not noted. Basic lists are intended to give the customer/contractor a better idea of the materials needed to construct and finish the building. Lists do not itemize all customer-supplied materials that are needed.

Consult the building diagrams for details and component positions. Tables show lengths needed to finish a specific part of the building. Depending on availability, longer lumber lengths may be purchased and cut on site. Consult with a lumber specialist for alternatives to what is listed.

Fasteners to install and secure lumber are supplied by the customer. Fasteners included with the Beef Master™ building—unless otherwise noted—are used to assemble the building and to secure the metal end wall frame members to end trusses. Additional fasteners are included to mount winches and ratchets (if equipped). All other required fasteners are supplied by the customer and depend on construction specifics. If truss supports are not wood, additional materials may be required to install the lumber listed on the following pages.

45' Wide Beef Master™ HD – Customer-Supplied Lumber List

FEED BUNK

Materials for feed bunk construction are not noted or included in the lumber estimates. Customer is responsible for all feed bunk related designs, materials, and decisions.

2 Revision date: 05.21.15

Lumber Details for 45' Wide: Sample End Wall

ATTENTION: Brackets to install gathering door typically attach to the vertical end wall members. Review the door installation procedure to determing door bracket positions before installing wood for end walls. Adjust wood nailer positions as needed.

EXAMPLE: TOP VIEW SHOWING LUMBER INSTALLATION

2-P

ly E

nd

Wal

l Ver

tical

2-Ply End Wall Vertical

Truss Support

Post

2" x 6" x 10' Tongue and Groove(cut to fit)

2" x 6" x 10' Tongue and Groove(cut to fit)

2" x 4" nailer secured using exterior-grade wood-to-metal fastener.

2" x 4" nailer secured using exterior-grade wood-to-wood fastener.

NOTE: Front and back end walls are identical for standard Beef Master™ buildings. Table shows combined estimated quantities for both end walls. Additional lumber is needed to frame pedistrian door(s) (if equipped) and to cap top of wood end wall to close area between wood wall and fabric end panel when installed. That material is not listed. In addition to lumber, customer is responsible for all fasteners needed to install and secure lumber.

Lumber Description* Location/Function Quantity

2" x 4" x 10'- 0" End Walls–Nailer 8

2" x 6" x 10'- 0" Tongue and Groove End Walls–Horizontal 66*Pressure-treated lumber is recommended.

Suggested Customer-Supplied Lumber–45' Wide End Walls

9'-0" 16'-4" 9'-0" 4'-11 1/2"4'-11 1/2"

2" x 6" Tongue

and Groove

Nailers

2-Ply End Wall Vertical

*NOTE: Height of wood wall may differ. Diagram shows approximately 60" depending on material dimensions.

60"*

Nailers

Top

View

3Revision date: 05.21.15

Lumber Details for Sample SidewallsEXAMPLE: TOP VIEW SHOWING

SIDEWALL LUMBER INSTALLATIONChoose building length from table when estimating lumber quantites. Pressure-treated lumber is recommended.

Building Length

2" x 8" x 10'Lower Face Board (1)

2" x 12" x 10'Upper Face Board (2)

2" x 10" x 10'Top FinishBoard (3)

2" x 6" x 10' Tongue & Groove (4)

Mid Support Posts for Wall* (5)

Truss Support

Posts* (6)

2" x 4" x 10'Nailer (7)

2" x 12" x 10'Spacer

Blocks (8)

100' 10 10 10 110 5 12 1 4140' 14 14 14 154 7 16 1 4180' 18 18 18 198 9 20 1 5220' 22 22 22 242 11 24 1 6240' 24 24 24 264 12 26 1 7

*Length and type of mid and truss support posts to be determined by engineer or local building official familiar with area where building is erected. The 112444 base plate adapter bracket is sized for a column that is 9-3/4" thick in one direction. (This is typical of a 7-ply glulam post.) Post height above ground is 10'. Mid support posts for wall can be smaller than main truss support posts. Minimum dimension is 6" x 6".

Suggested Customer-Supplied Lumber–Sidewalls

6

7

6

5

20'on-center

1

23

4

56

Feed Bunk Side

Truss Support

Corner Post

Truss Support

Post

20' On-Center

10' On-Center

Mid Support

Post

2" x

6" x

10'

Ton

gue

and

Gro

ove

2" x

6" x

10'

Ton

gue

and

Gro

ove

2" x 4" Nailer(if needed)

Attach 2" x 6" tongue and groove lumber to inside surfaces of mid and truss supports as shown in these diagrams.

The 112444 base plate adapters are sized for columns that are 9-3/4" wide in this direction.

A

B

8

Mid Support

Post

A

B

For clearance, add a section of 2" x 12" to each side of truss supports and to face of mid supports before installing the upper face boards (2).

NOTE: Also, add a section of 2" x 12" to the face of each post before installing the lower face boards (1).

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CLEARSPAN™ BEEF MASTER™ TRUSS ASSEMBLY

Revision date: 06.25.15

©2015 ClearSpan™All Rights Reserved. Reproduction is prohibited without permission.

ClearSpan™

Beef Master™ Truss Frame Assembly

General Truss FrameAssembly Steps

Actual building width and length may differ from what is shown. This guide outlines the basic frame assembly sequence. Always consult final drawings and all documentation included with the Beef Master truss building before and during assembly.



READ THIS GUIDE BEFORE YOU BEGIN.

This guide includes helpful hints and important information needed to safely erect a truss frame. Please read these instructions before you begin.

SAFETY PRECAUTIONS

• Wear eye and head protection.

• Wear gloves when handling truss components.

• Use a portable GFCI (Ground Fault Circuit Interrupter) when working with electric power tools and cords.

• Use lifts and other power tools suitable to accomplish the procedures outlined in this document and in the detailed final drawings.

• Safety harnesses are required for all workers in elevated positions. WARNING: For safety reasons, those who are not familiar with recognized construction methods and techniques must seek help from a qualified contractor.

SAFETY AND ASSEMBLY NOTICE

THE ASSEMBLY OF A CLEARSPAN TRUSS BUILDING MUST CONFORM TO ALL AUTHORITIES HAVING JURISDICTION IN THE REGION WHERE THE BUILDING ERECTION WILL OCCUR. CLEARSPAN WILL NOT BE RESPONSIBLE FOR FAILURE TO COMPLY WITH ESTABLISHED BUILDING CODES AND RESTRICTIONS BY A CONTRACTOR SUPPLIED BY THE CUSTOMER. IN THOSE AREAS WHERE SUCH AUTHORITIES DO NOT EXIST, THE BUILDING ASSEMBLY MUST CONFORM TO THE REQUIREMENTS IDENTIFIED IN THIS DOCUMENT AND THE APPROVED BUILDING DRAWINGS.

ADDITIONALLY, CLEARSPAN WILL NOT BE RESPONSIBLE FOR ANY DAMAGE OR INJURY DIRECTLY OR INDIRECTLY RESULTING FROM THE ERECTION OF THE BUILDING REGARDLESS OF THE EXISTENCE OF CODES AND RESTRICTIONS AND WHETHER THESE WERE FOLLOWED OR IGNORED.

PRE-ASSEMBLY PROCEDURE

Review the following steps to help plan the truss building assembly.

1. Verify that all parts are included in the shipment. Notify Customer Service for questions or concerns. ATTENTION: Inspect shipment for damage. Record any damage on the bill of lading before it is signed. If damage is found after opening a container, contact the carrier or carrier agent immediately. Contact your sales representative for additional information immediately when damage is discovered.

2. Unload shipment. Use diagram on the following page for a suggestion for material placement when truss building is unloaded.

3. Read these instructions, final drawings, and all additional documentation included with shipment before you begin.

4. Gather tools, bracing, lifts, ladders, and required personnel. See sample tool and equipment list below.

5. Check weather before you begin and plan accordingly.

6. Read warranty information and complete the documentation as instructed.

REQUIRED TOOLS

The following list identifies the basic equipment and some main tools needed to assemble a typical truss building. The size of the required personnel lifts will vary as will the equipment needed to unload and move truss-building components. Additional hand tools and supports may be needed depending on the structure size, location, and existing restrictions and codes.

• Tape measure or measuring device, variable speed drill and impact driver (cordless with extra batteries works best).

• Metal file, metal cutting saw, wrenches, impact socket set, scissors or utility knife, hammers, and work gloves.

• Rough-terrain 6,000 lb telescoping fork truck (unloading and moving truss-building components).

• 40' - 80' 4WD boom (personnel lift).

• 26', 33', or 40' rough-terrain scissors lift (mainly single-chord buildings or insulation packages.

3



PURLINS

BASE PLATES

BOLTS

CABLES

ASSEMBLED TRUSSES

APPROXIMATE CRANELOCATION FOR ASSEMBLY

OVERH

EAD

DO

ORS

HA

RDW

ARE BO

XESW

ALK D

OO

RS

COVERS

TRUSS SECTIONS

BUILDING LOCATION

SAMPLE LAYOUT DIAGRAM SHOWING POSITIONS OF UNLOADED TRUSS BUILDING COMPONENTS

The diagram below shows one way to position truss components to minimize unnecessary steps after delivery. This is a best-case scenario. In many cases, the available site space is limited. Use this diagram to position components for easier access and truss assembly. Adjust positions based on availability of space.

REQUIRED UNLOADING PROCEDURES:

• Set all truss sections/bundles on 4" x 4" blocks as needed to keep components off the ground and out of water, snow, mud, etc.

• Set all end wall columns, end framing, and remaining straight frame members on 4" x 4" blocks to keep components off the ground and out of water, snow, mud, etc.

• Protect all covers, end panels, and cardboard shipping containers and contents from elements. Set on pallets off the ground and cover with plastic film or place in a building for use when needed.

• When unloading the bundles of truss segments from flatbed, forks of fork truck must support both chords of the truss segment. If forks are not long enough, use a sling and lift to unload the truss segment bundles.

• Do not position components and truss segments in the staging area or any place where a crane must pass or be positioned for the assembly of the truss building.



BASIC ASSEMBLY PROCEDURES

The steps that follow describe the typical sequence that must be followed to ensure proper assembly of a truss building. When present, local restrictions and building codes may require additional or alternative steps. Failure to follow these steps or adhere to recognized codes and standards or both may result in an improperly assembled truss building and will void the warranty and all protection the building owner is entitled to.

Complete these steps in the order they are presented. Consult the procedures later in this guide for additional details pertaining to the general steps listed below.

1. Verify that all support posts are properly installed and prepared for base and adapter plate installation.

2. Install base and adapter plates according to technical drawings.

3. Assemble trusses on the ground and stage for lifting.

4. Install keder rail and keder cap (if equipped) before setting trusses. NOTE: Keder rails are attached to interior trusses that set in a specific location according to cover designs. Consult all diagrams included with building for additional cover and keder installation details. SPECIAL NOTE — BUILDINGS WITH END PANELS: For custom buildings or buildings in high wind areas, keder rails are installed to secure main cover to end trusses. This requirement is typically noted on the cover layout diagram. For buildings with covers of this design, attach keder to end truss after end framing and end panels are installed. Do not attach keder rails to end trusses when these trusses are on the ground. Doing so will require removal of keder rails from end trusses before end panel installation can occur. Do not install keder rails on end trusses of Standard Beef Master buildings.

5. Set first end truss, anchor to base plates, and brace in place.

SPECIAL ASSEMBLY NOTE: BEFORE YOU BEGIN

MANY OF THE PROCEDURES DESCRIBED BELOW AND WITHIN THIS GUIDE CAN OCCUR SIMULTANEOUSLY. SOME, HOWEVER, MUST BE COMPLETED BEFORE MOVING ON TO THE NEXT PROCEDURE.

TO BETTER UNDERSTAND THE ENTIRE ASSEMBLY PROCESS AND TO PREVENT DAMAGE OR POSSIBLE INJURY, READ THROUGH THIS ENTIRE GUIDE BEFORE YOU BEGIN.

IMPORTANT: CABLE INSTALLATION AND TIGHTENING

Typically, there are two cable types for a truss building: structural and sway. Structural cables (and braces for that matter) span between the lower chords of trusses in specified locations on the frame. During frame assembly and before cover installation, install and tighten all structrual cables.

Sway cables on the otherhand are typically installed between upper and lower chords of trusses between a pair of trusses. Install and tighten these cables after you install and tighten main cover(s).

ATTENTION: Truss buildings covered by a single bonnet-to-bonnet cover design are not included in the above requirement. Sway cables can be installed and tightened before or after the installation of the main cover.

For buildings that include only two keder-to-bonnet cover designs, install and tighten the sway cables that attach to the truss that is common to both covers. This will be the truss where the keder rail is attached near the center of the frame. The sway cables once tightened will prevent the truss from being pulled out of plumb when covers are stretched and tighted.

Consult the Truss cover installation guide and building drawings to determine which cover types your building includes.

6. Set next truss and install all lateral bracing (purlins) and structural cables between installed end truss and second truss.

7. Tighten the structural cables between first two trusses to plumb them.

8. Continue setting assembled trusses and installing the bracing until all are trusses are set. See details in the procedure that follows.

9. Install all awning components.

10. Set end wall columns, install headers if any, and install telescoping purlins.

11. Install end panels (if equipped). If main covers at each end of frame are keder covers, attach remaining keder rails (if applicable) to top of end trusses to install end covers. Standard Beef Master buildings do not use keder rails on the end trusses.

12. Install all main cover(s) and tighten.

13. Install sway cables and tighten to plumb upper chord of the truss.

14. Install all doors (if applicable).

5



CHECK THE FOUNDATION

Other than overall design, foundations can be divided into two categories: engineered and non-engineered. Consult the information that follows to check the foundation before you begin the truss assembly steps.

Engineered Foundations

1. Check support post locations against final drawings to ensure actual dimensions match those shown on the drawing. Contact engineer of record if dimensions exceed acceptable tolerances.

2. Check the set posts for square by measuring from corner-to-corner and comparing the dimensions. Frame is square when diagonal dimensions are the same.

Non-Engineered Foundations

In those instances when an engineered foundation is not required by regional codes and restrictions or the building manufacturer, complete these steps:

1. Use the final building drawings to check dimensions.

2. Verify that the set posts create a square foundation.

3. Consult final truss building drawings to determine the minimum requirements for the foundation. NOTE: If the foundation does not appear adequate to support the building, resolve all issues and concerns before setting the truss frame. Contact a qualified contractor to discuss any issues that are identified.

3. Verify that posts are capable of supporting the truss building and associated loads.

4. Address all other concerns by contacting the engineer who designed the foundation and the contractor who constructed the foundation.

Sample Foundation showing Support Posts



ASSEMBLE TRUSSES

Prior to assembly of truss frame, construct trusses. Plan the assembly and setting of trusses to best use space, equipment, and contractors. In many instances, limited space and building size may not allow you to assemble all trusses without setting some in the process. Steps below describe basic truss assembly process.

1. Consult building drawings to identify different truss segments needed to assemble one truss. NOTE: Some buildings may include trusses that require a specific frame position. Others may have trusses that install in any frame position. Consult building drawings to identify truss positions on frame. Assemble trusses in a stack using blocks to separate them. One end truss must be set in place first during frame assembly. If trusses differ, do not bury end trusses in the stacks. Take time to plan the truss assemble process.

2. Assemble trusses according to drawings supplied with truss building and tighten all fasteners. NOTE: Use details supplied with drawings to identify the different connections and fasteners. Bolt tightening details are also described within final drawing packet. The "snug-tight" condition is defined as the "tightness attained by a few impacts of an impact wrench, or the full effort of a man using an ordinary spud wrench."

3. Continue by setting trusses. ATTENTION: Consult cover installation guide and drawings for your building to determine cover design. If covers include keder rope, then you must attach keder rail to one or more interior trusses. Consult the cover installation guide to determine which trusses need keder rail and attach keder as needed. Review information on the next pages to install keder. Review Step 4 on Page 4 if you are assembling a non-standard/custom Beef Master building.

Photo above shows a stack of assembled trusses ready to lift and set in position on the base plates attached to support posts.

EXAMPLE OF TRUSSES STAGED FOR LIFTING

Sample foundation with support posts and trusses staged for assembly is shown. This is one possibility. Site, building size, available equipment and other factors may require a different approach and lifting sequence.

Crane Location

Assembled and Stacked

Trusses

Stack #1

Stack #2

Stack #3 Move

crane as needed to set trusses.

Support Posts

Set this end truss first taken from the top of

Stack #1.

End truss for opposite end is at bottom of

Stack #3.

When possible, work toward the opposite end.

7



1'-8"PAST BASE

KEDER #1

KEDER #2

KEDER #3

6"

1'-1 3/8"PAST AWNING

START 6" DOWN FROM SPLICE

35' Wide

AA

Do not secure Keder #1 to truss in this area.

KEDER RAIL INSTALLATION (ALL STANDARD BEEF MASTER BUILDINGS)

Standard Beef Master buildings are equipped with keder covers. To install keder covers, keder rail is first attached to one or more of the assembled trusses. Review the cover installation document and building drawings to determine which truss or trusses to attach keder to. Do not attach keder to end trusses.

File and smooth edges to prevent cover damage.

Keder Rail

Next, before installing keder rail as described on the following pages, determine where on the assembled truss to attach the first keder rail section. Consult the truss diagram for your width and secure keder in the locations and lengths shown. Basic procedure is shown below with photos shown on page 9.

ATTENTION: After main covers are pulled into place, the remaining keder rail sections are attached to complete the installation. END PANEL NOTE: In most instances, installation of end panels is required before you install main covers. Review end panel installation guide before you install keder rail and main covers.

Keder Rail Installation for all Standard Beef Master Truss Widths: Recommended Steps

These diagrams show base plates and awning frame for reference only. Base plates are typically not installed at this time; they are attached to support posts before trusses are set in place. Awning frame is installed after all trusses are set and frame is assembled. Final section of keder rail is installed and cut to length after awning frame is installed. Do not attach final keder section until entire frame is assembled. Here are basic keder rail installation steps for all standard Beef Master truss buildings:

1. Review the diagram for your truss width and locate Keder #1.

2. Measure and mark the starting point on the truss and install Keder #1. NOTE: For the 45' wide truss, cut Keder #1 to 10' as shown, then attach 10' section to truss. File all cut edges smooth to prevent cover damage during installation. All remaining keder rails for the 45' wide truss are full pieces.

3. Continue installing keder rails until all are installed except the last section. (Last section is installed after awning frame is installed.) See diagrams on last page of this guide for additional keder details.



1'-0"PAST BASE PLATE

3'-5"PAST AWNING

KEDER#1(10' PEICE)

CUT IN FIELD

KEDER #2(FULL PEICE)



5'-10 13/16"STRAIGHT

Start here.

AA


45' Wide

1'-0"PAST BASE

15'-2"(ON CURVE)

KEDER #2

KEDER #1

KEDER #3

KEDER #4

9 3/4"PAST AWNING

15'- 7/16"(STRAIGHT)

Start here.

AA


54' Wide

2'-0"PAST BASE

1'-0"

13'-2"

6'-1 3/16"PAST AWNING

KEDER #1

KEDER #2

KEDER #3

KEDER #4

14'- 3/4"STRAIGHT

KEDER #5

Start here.

ADo not secure Keder #1 to truss in this area.

A

65' Wide

9



ATTACH KEDER TO SELECT TRUSSES

First, determine on which truss or trusses keder rails are installed. See cover installation guide. After attaching the keder, stage trusses as needed to allow for proper installation of building covers. Consult photos below, the drawings included with building, and truss cover installation guide (if present) for keder installation details. ATTENTION: Do not install keder along the top of the entire truss at this time. Review the diagram for your truss width to determine where to start and attach the first keder rail. Attach all keder rails to the truss using FA4474B Tek screws and the magnetic nutsetter. Grind down the outer barrel of the nutsetter as needed to allow it to fit into the keder rail channel where screws are located. Lastly, snap the keder cap into place. See photos on next page.

1. With assistance, center the keder rail on truss.

3. Continue installing a Tek screw in each predrilled hole.

5. Secure rail to truss as previously noted.

2. Secure rail to truss using FA4474B Tek screw.

4. Clamp the next rail in place to align with installed rail.

6. Verify that all screws are installed, remove metal filings from keder rail channel using a brush, and install the keder cap.



INSTALL KEDER CAP (All Standard Beef Master HD Buildings)

Installing keder cap when trusses are still on the ground is easiest. Photos that follow show cap installation after building is erected and covers are installed. Either installation is acceptable. Installation of cap into keder rail is the same whether frame is assembled or trusses are on the ground. For best results, install cap so it overlaps seam where two keder rails meet. Use the photos to guide your installation of keder cap. See note at bottom of this page before you begin.

1. Snap keder cap into the channel of the keder rail.

3. Tap cap into channel using a rubber mallet.

2. Cut to length. Cap should overlap any keder rail splice.

4. Check to ensure cap is properly seated.

Upper section of cap overlaps the lower cap. Apply sealant to seal keder cap seam. See diagrams at bottom of this page.

Keder Cap

A

KEDER CAP INSTALLATION NOTE

Install upper keder cap section so it overlaps top of lower cap by 2". To do this, remove 2" of upper cap retaining clip—the cap part that snaps into keder rail—before installation. Apply sealant to top of lower cap and snap upper section into place. Ensure it overlaps top of lower section. Spread sealant over seam to seal overlap.

Apply sealant here.

Keder Cap

Keder CapKeder Cap

Remove a section of retaining clip to create space to overlap the adjacent section of cap.

Cap Retaining Clip

Keder Cap – End View

Keder Cap Side Views

Upper CapLower CapA

Upper Cap

Lower Cap

11



LIFTING ASSEMBLED TRUSS

Use the following sample diagram to rig the assembled truss for lifting.

Truss Design: T045RD

FRONT PROFILEGRID REPRESENTS 24" SQUARES

FULLY ASSEMBLED TRUSS—SEE TABLE FOR ESTIMATED INDIVIDUAL TRUSS WEIGHTS.

Spreader Bar

Lift Point Lift Point

ASSEMBLED TRUSS WEIGHTS FOR LIFTINGTruss Width Approximate Weight (lbs.)

35' 350 lbs.45' 500 lbs.54' 850 lbs.65' 1000 lbs.



SETTING ASSEMBLED TRUSSES

In most cases, trusses are set beginning at one end and working toward the other. Always consult final drawings and other documentation included with the building to determine if special assembly instructions are present. The following steps and diagrams describe how to lift and set the basic truss.

1. Verify that all base and adapter plates are installed and secure.

2. Use diagram on previous page to properly rig, lift, and set the first end truss in place. Secure it to the installed base and adapter plates. NOTE: Examine the end truss to determine truss position as it sits on the support posts. End Profile diagrams in the final drawings show trusses as viewed from outside looking at the frame. Use this to determine truss orientation when the end segments of the end truss differ. Typically this affects only end trusses.

3. Secure truss using straps or cable as shown in diagram below. Strapping must remain in place until next truss is secured and attached to end truss. (Using another lift works best to hold end truss until next truss is connected.)

4. Unhook crane, rig first interior truss, set it into position, and secure it to the installed base plates.

>Set Brakes>Remove Keys>Lock Doors

Straps or Cables>Set Brakes

>Remove Keys>Lock Doors

ATTENTION: The Beef Master truss building is typically supported by customer-supplied wood supports. Contact a contractor familiar with the area to determine how deep to set each post. Consult the recommended lumber list included with the Beef Master truss building for post recommendations.

13



5. With crane in place, install all lateral bracing–purlins, struts, braces–between end truss and first interior truss. Tighten all lateral bracing mounting bolts. Do not remove straps at this time.

6. Once all lateral bracing is installed and tight, remove crane, install all structural cable assemblies between the two trusses, and plumb the assembled trusses.

7. After installing structural cables and plumbing trusses, if needed adjust or reposition the temporary strapping that holds end truss so strappings will not interfere with the installation of next truss.

SETTING THE ASSEMBLED TRUSSES – CONTINUED

Lateral Braces


Structural Cable Assemblies


Temporary strap or cable.



8. Rig the next truss, set it in place, and secure it to the base and adapter plates.


9. With the crane still supporting the truss, install at least half of the lateral bracing between the trusses.

10. Unhook rigging from the truss and attach it to the next truss to set that assembly in place.

11. Continue this pattern of setting a truss, installing at least half of the lateral braces, detaching the rigging, and setting the next truss — including the final end truss — until all are set and secure. ATTENTION: Depending on personnel and equipment, all lateral bracing can be installed as subsequent trusses are set and attached. See diagram and cable information on next page.

Install lateral braces before releasing from the lift/crane.

IMPORTANT: Review cover layout diagrams in cover installation guide and the main building drawings to ensure you are setting any truss with attached keder rail in the correct frame location.

If frame has multiple trusses with keder rail installed, align the awning side of the trusses along the same side. This is the side of the truss where last section of keder rail is installed after awning frame is constructed.

May not apply to custom buildings. See cover installation guide.

15




13. Install, but do not tighten, all sway cable assemblies.

14. With main frame assembled, continue with end wall framing, awning, and end panel procedures. See information on the following pages and in other documents included with the Beef Master building.

15. After installing end framing, awning, and end panels, install the covers. See the "Installation of the Final Keder Rail" diagram on page 20 for additional information. Consult the cover installation guide.

16. After cover installation, tighten sway cables. IMPORTANT: During this step, ensure that the cables are tensioned to pull the upper chord of each truss back into place if it was pulled out of plumb during the installation of keder covers. View trusses by standing directly under each one as cables are tightened to ensure upper and lower truss chords are aligned.

Sway Cables

Sway Cables

Sway cables are also shown in diagram above. These are installed but not tightened until all covers are installed. For some designs, sway cables are tensioned during cover installation to stablize upper chords of trusses as covers are stretched. Consult cover installation guide for details.

Structual cables are shown between lower chord of end truss and first interior truss at each end of the assembled frame. Additional structural cables may be present in buildings of different designs.

Structural Cables—End

Bay

Structural Cables—End

Bay

12. Return to the assembled frame and install and tighten all remaining structural cables. Consult main technical documents for all cable locations. Once cables are tight, remove all temporary straps and bracing used during frame assembly (Step 3).

Consult cable identification table in main technical document for additional bay locations for structural cables.



AWNING INSTALLATION

Review all technical diagrams sent with the building to install awning components. Use the information and assembly tips that follow to help install awning.

BOX BOLT INSTALLATION: Box bolts are used to secure the overhang angled brace bracket to awning chord. See main building technical drawing details. See diagrams below (Step 8) for box bolt installation instructions and information.

IMPORTANT: Installation of blind connection bolts (box bolts) cannot be reversed. Follow instructions when installing these fasteners.

111747 Bracket

1/4" Box Bolt

1. Drill 1/2" hole through awning chord and insert 1/4" box bolt through bracket and into hole.

2. Clamp components tightly .

3. Hold box bolt collar with a wrench. Tighten center bolt using a wrench or socket. Exercise caution if using an impact driver and socket.

Sample Bracket

Awning Chord

BASIC STEPS FOR AWNING INSTALLATION

1. Review all technical drawing details that pertain to the awning components and connections.

2. Take each awning assembly (AWN054RDL106) and attach a QH1065 ratchet to the underside of the square tube as shown below and in the technical drawings.

3. Slide a 111701 awning insert into each assembly and secure using four (4) 1" Tek screws. See technical drawings. Install screws so these will not contact cover.

4. With assistance, attach one awning assembly to each truss support post as shown in building technical diagrams. Install all at the same height along one side of the assembled frame.

6. Install the 1/2" x 5" mounting bolt to secure top of awning assembly. Repeat for all remaining assemblies.

7. With all assemblies secured to support posts, with assistance, attach the 3.50" diameter eave tube assembly to the 111701 inserts using six (6) 1" Tek screws for each insert. Secure each 3.5" tube splice using four (4) 1" Tek screws. ATTENTION: Install Tek screws on backside of 3.5" pipe. Do not install in a location that contacts main cover once it is installed.

8. Finally, return to each end bay and install the overhang angled brace and related brackets. See the technical drawings for the building for all related details.

NOTE: Use the above box bolt information when attaching brackets to awning assemblies.

9. Continue with end frame assembly steps beginning on the next page.

Step 5

Step 3

Awning Frame

Support Post

Step 2

5. Next, drill a 9/16" hole through the truss chord to install the upper mounting bolt. See diagram. For best results, use upper bracket of the awning assembly as the template to mark bolt hole position, then drill hole.

Overhang Angled Bracket

17



INSTALL END FRAMING – General Steps

The following procedure describes basic steps to install end framing of a typical truss building.

1. Locate end frame components and review details regarding end frame as presented in building drawings.

2. Install anchors for end column inserts. NOTE: Consult the services of a professional contractor familiar with the construction of similar structures for additional information regarding the installation of anchor bolts in concrete.

3. With anchors installed, attach column inserts to the concrete foundation. NOTE: Actual end column and insert may differ. Consult main building technical drawings for details.

End Column Insert Anchor Bolt

Installed End Column

4. Install all vertical columns according to the technical drawings. Slide column onto the installed base, plumb column, and secure top to truss as shown in the building technical drawings.

5. After all vertical columns are installed, verify dimensions and install header(s) for overhead and pedestrian doors according to drawings.

ATTENTION: Consult the technical drawings for your truss building for connection and component details. Use the following information for general assembly only. Actual component locations and connections may differ.

Follow all dimensions as noted in technical documents for the building.

ATTENTION: Actual column connections and locations may differ. For connection details, consult technical drawings for the building.

Finished Grade

Concrete

Consult technical drawings

included with Beef Master building for connection

details.

Headers for gathering

door

Finished Grade

Concrete

Framing for pedestrian

door



END FRAMING DIAGRAM – CONTINUED

6. After attaching headers, install all telescoping purlins between vertical columns. Consult end wall techical drawings for location and connection details.

7. Continue with installation of all customer-supplied lumber (see customer-supplied lumber list).

Finished Grade

Concrete

End Frame Purlins

Wood Support Post

ATTENTION: Review cover installation guide for details. One edge of Beef Master cover terminates at top of support posts opposite awning. Customer-supplied lumber provides mounting surface for cover termination and roll-up curtain components. Do not procede with cover installation without first installing mounting boards for cover termination.

8. After constructing the frame for cover termination and roll-up curtain, continue with installation of end panels, covers, and doors as described in documentation included with those components and main building.

19



Diagram below shows a typical end wall for a truss building. Components are labeled. Consult actual end wall final drawings for connection and other details important to the assembly of end frame.

SAMPLE END FRAME DIAGRAM

Telescoping Purlin

Header

Telescoping Purlin

Telescoping Purlin

Vertical Column

Vertical Column Insert

Vertical Column Connection to

Truss

Example shown with end columns attached to a concrete slab.

Wood Support Post



INSTALLATION OF FINAL KEDER RAIL–AWNING SIDE

After installing all framing and end panels and before cover installation, attach the final keder rail to trusses that require keder. Use the diagram below to determine where to cut the final keder rail after installation.

ATTENTION: After keder rail is cut to length, file all cut edges smooth to prevent damage to cover during installation.

Do not install cover without first filing smooth the sharp edges of the keder rail.

As an alternative to installing first and cutting, if possible, measure the required length along the truss and awning frame for the final keder rail and cut the rail to length before installation. File edges after cutting.

Final keder rail attached to truss and awning frame. After installation, cut keder rail to length in the location shown.

Cut keder rail here. Do not allow length to extend beyond 3.5" awning pipe.

Awning SideCUT KEDER #1 TO LENGTH BEFORE COVER INSTALL

Keder #1 shown cut so it ends where cover terminates in channel attached to upper face board. File smooth all sharp edges of cut keder rail to prevent damage to cover.

Channel attached to upper face board.

Keder #1

Before pulling cover, trim Keder #1 so it meets top of customer-supplied upper face board. Once cover is installed, stretched, and secured using straps, cover end above roll-up panel is terminated in channel attached to upper face board. See cover installation guide.

Cut to length and file smooth.

No screws in this area.

Roll-Up Panel Side

Photo shows keder with installed cover. Keder terminates at top of truss support.

21



1

CLEARSPAN™ BEEF MASTER™ TRUSS BUILDINGS



COVER INSTALLATION

ClearSpan™ Beef Master™ Truss Building –

Cover Installation

IMPORTANT INFORMATION! READ THIS ENTIRE DOCUMENT BEFORE YOU BEGIN TO INSTALL ANY COVER.

Actual building may differ from cover photos.



IMPORTANT: READ THIS DOCUMENT BEFORE YOU BEGIN TO INSTALL THE KEDER COVERS

The installation of main covers is another step toward the completion of your building. To ensure that covers are installed safely and properly, read this information.

SAFETY PRECAUTIONS

• Wear approved eye and head safety gear.

• Wear gloves when handling metal tubes and strapping.

• Do not climb on frame during or after construction or during cover installation.

• Do not attempt to install covers during windy conditions. A light breeze can easily lift a cover during installation which may cause property and cover damage and personal injury. Exercise caution at all times during the installation.

• Covers are heavy. Use proper lifts and adequate assistance during cover preparation and installation.

WARNING: The individuals installing covers are responsible for furnishing all equipment and tools needed to complete the process. For safety reasons, those who are not familiar with the use of lifts and recognized construction methods and techniques must seek the help of a qualified contractor.

SITE

Before cover installation begins, determine where you will prepare the cover. Use these guidelines:

• Cover preparation area is typically at the base of the assembled frame along one side.

• Determine along which side of the frame you will prepare the cover.

• Cover preparation area must be accessible, free of overhead obstacles and power lines, level (if possible), and free of ground debris that could damage the cover and interfere with cover preparation.

FRAME PREPARATION

For a typical truss building, frame is fully assembled before covers are prepared and installed. Use the following guidelines to verify that frame is ready for cover installation:

• Verify that all ratchets and winches (if equipped) are mounted and tested for proper operation.

• Check all mounting bolts to ensure they are tight.

• Inspect both end trusses and verify that all sharp edges are properly covered to prevent cover damage.

• Inspect end truss upper chord mounting bolts and cover or tape as needed to protect the bonnet portion (if applicable) of each main end cover.

• Ensure that all structural cables are tight and that no loose cable ends can catch or damage covers as they are pulled over frame. Tape cable ends if needed.

• Tape all upper chord truss splices using duct tape to prevent cover damage. Inspect frame for sharp edges and cover or smooth these if found.

• Inspect truss foundation and anchor system (if equipped) to verify that cover will not catch on these during installation.

• If an end wall is present, inspect framing for sharp edges and clamps at the point where it is secured to end truss. Cover these as needed to protect main cover bonnet.

• If used, verify keder rail has been installed on the correct truss(es) according to the cover layout diagrams on the pages 4-5, and that edges have been filed smooth to prevent cover damage.

REQUIRED EQUIPMENT AND TOOLS

In addition to basic hand tools, the following items are required to properly and safely install covers:

• Scissors, utility knife, or similar tools to notch cover pockets and cut strap and rope (if equipped) to length.

• Lifts adequate to reach height of frame and that extend over frame from the outside.

• Ropes (supplied by customer) or straps for pulling cover onto frame. (The 2" strap sent with the building can be used to pull covers into position.)

• Duct tape to tape over pipe splices and Tek screws during assembly.

• Power driver and drive bit to install self-tapping screws.

3



COVER TYPES — DIAGRAMS

The following instructions describe installing two (2) different truss cover types. Before you begin, determine where covers are installed on the frame. Consult the cover layout diagrams on pages 4-5. Use the following descriptions and diagrams to familiarize yourself with the two (2) Beef Master cover types.

1. KEDER-TO-KEDER (Pages 19 through 23) Cover has keder rope at both ends. A keder-to-keder cover is an interior cover used between trusses of shelters requiring three or more keder covers.

2. KEDER-TO-BONNET (Pages 26 through 30) Cover has bonnet and strap with PVC stretch hem at one end and keder rope at the other end. A keder-to-bonnet cover is used at the ends of shelters requiring multiple keder covers. Typical for shelters 72' (and longer) and less than 73' wide.

Keder Rope inside Cover hem.

Keder Rope inside Cover hem.

CoverCover

Bonnet strap inside bonnet pocket. PVC conduit inside

cover stretch pocket.Keder Rope inside Cover hem.

Cover Bonnet Cover

Strap

Main Tensioning Pocket

for 3.50" Diameter Pipe

Main Tensioning Pocket

for 3.50" Diameter Pipe

Pocket

Pocket

Typical Cover Design for Beef Master

ATTENTION: Cover is symetrical; either pocket along the edge can be used at the awning side of main frame. When installed, 3.50" cover pockets are on the underside of cover.

WARNING: To prevent injury and property damage, do not try to install cover on windy or stormy days.



These procedures describe installing a cover on a Beef Master™ truss building that includes the 4' awning. Review all diagrams in this guide before you begin. Below are the Cover Layout diagrams for standard Beef Master™ buildings. Structures of custom designs, different lengths, or truss spacings will have different cover layouts. Unless instructed to do so, do not use these diagrams if you are covering a custom building.

ATTENTION: These cover layout diagrams are specific to the standard Beef Master™ truss line of buildings. Do not use them for any other buildings unless instructed to do so.

Dimension below each diagram identifies length of Beef Master building. Dashed lines show 20' on-center truss locations.

QCB0__XX_ F_QCB0__XX_ F_ QCB0__XX_ F_ QCB0__XX_ F_ 02040040300403006020

180'-0"

40'-0" 60'-0"

K K K

_F_XX__0BCQ_F_XX__0BCQ QCB0__XX_ F_ 0602006020 03040

60'-0" 60'-0"

160'-0"

40'-0"

60'-0" 40'-0"

K K

QCB0__XX_ F_ QCB0__XX_ F_0602006020

60'-0" 60'-0"

120'-0"

K

ATTENTION: Attach keder rail to trusses where two (2) keder covers meet. Example left shows a building with three (3) covers. The letter K identifies trusses where keder rail is attached. Basic sku number to identify cover location is shown on each diagram. Match sku number with cover sku for your building.

QCB0__XX_ F_ _F_XX__0BCQ_F_XX__0BCQ 03040 0402006020

60'-0" 40'-0"

140'-0"

40'-0"

60'-0" 40'-0"

K K

COVER LAYOUT DIAGRAMS

QCB0__XX_ F_QCB0__XX_ F_ 0206002040

100'-0"

40'-0" 60'-0"

K

5



STANDARD BEEF MASTER COVER LAYOUT DIAGRAMS—continued

ATTENTION: Attach keder rail to trusses where two (2) keder covers meet. In the diagrams above, the letter K identifies trusses where keder rail is attached. Basic sku number to identify cover location is shown on each diagram. Match sku number with cover sku for your building.

These cover layout diagrams are specific to the standard Beef Master™ truss line of buildings. Unless instructed to do so, do not use them for any other buildings.

Dimension below each diagram identifies length of Beef Master building. Dashed lines show 20' on-center truss locations.

F_ _F_XX__0BCQ QCB0__XX_QCB0__XX_ F_QCB0__XX_ F_ QCB0__XX_ F_03040 0304002060 0602004030

240'-0"

60'-0" 40'-0"

K K K K

QCB0__XX_ F_ _F_XX__0BCQ_F_XX__0BCQ_F_XX__0BCQ_F_XX__0BCQ 03040 04020040300403006020

220'-0"

60'-0" 40'-0"

K K K K

_F_XX__0BCQ_F_XX__0BCQ_F_XX__0BCQ QCB0__XX_ F_ 060200403006020 03040

60'-0" 40'-0"

200'-0"

K K K



Complete these steps before installing any Beef Master™ cover:

1. Use this Beef Master™ cover installation guide in addition to the Beef Master Truss Frame Assembly guide.

2. Complete assembly of main frame including awning frame. Read all notes regarding main frame sway cable installation and tightening of these cables as they relate to keder cover installation. See the Beef Master Truss Frame assembly guide. Read also the Keder-to-Keder cover installation section of this guide. NOTE: Box framing at the end of each roll-up panel is installed after cover is terminated and roll-up panel is installed. Allow space between main cover termination H-channel and keder clip used to secure top edge of roll-up panel. See diagrams on next and last page of this guide. See also the Beef Master technical drawings.

3. Install all customer-supplied wood framing along sides of main building frame opposite awning. Upper face boards are used to terminate main covers along roll-up panel side of the building opposite awning. Lower face boards are used to mount ratchets.

4. Install all ratches and winches used to stretch and secure main covers to frame.

5. Verifiy that keder rail is attached to the correct trusses where keeder covers meet.

FRAME PREPARATION STEPS

IMPORTANT: COVER INSTALLATION NOTES

ATTENTION: For standard Beef Master™ truss buildings, the covers are symetrical. That is, there is no specific side designated for the awning. After installation, cover portion that remains below termination strip on roll-up panel side of the building is removed.

3.50" Pipe

3.50" Pipe

1.90" Pipe

Terminate cover and remove this cover section below termination point.

Terminate cover here at top of this customer-supplied wood frame member.

1.90" Pipe on each edge of cover vent.

Pull cover over frame from this side if possible.

If cover includes vent, center vent at top of truss/building. Covers without vents do not include pipe in locations at the top as shown.

• To prevent cover damage and for easier installation, pull cover over frame from roll-up panel side of the building. This is opposite awning frame.

• Position cover along the side of the frame opposite awning.

• Install all keder-to-keder covers first; install keder-to-bonnet covers last.

7



FRAME PREPARATION STEPS — ATTACH COVER TERMINATION H-CHANNEL Review diagrams on this page and install H-channel (102570) used for cover termination. H-channel attaches to support frame opposite awning. For best results and easier instaltion, attach H-channel before pulling covers over frame.

A

BAAttach this 102570 H-channel profile to upper edge of building frame to terminate cover. Consult cover termination diagrams near the back of this guide.

Attach this 111984 profile to the lower edge of building frame to install roll-up side panels.

NOTE: Install box framing after installing all profile, roll-up side panels, and terminating cover.

IMPORTANT: Allow 3" to remain between the bottom of A and top of B. This space is used for box framing and anti-billow components.

B

SAMPLE FRAME SHOWN

Use FA4652 wood screws spaced every 12" to attach termination strip and keder profile to wood frame. If frame is not wood, purchase the correct fasteners locally to attach termination strip to frame.



FINAL CHECK LIST BEFORE COVER INSTALLATION

1. Inspect frame and prepare for cover installation.

2. Determine where cover will be prepared and clear site around the assembled frame.

3. Check weather and wind conditions.

4. Gather the necessary assistants, equipment, and tools.

5. Read these instructions.

INSTRUCTIONS — GETTING STARTED

Beef Master buildings include multiple cover types. Each cover style has specific installation steps. It is important to recognize cover style, read instructions carefully, and adjust accordingly. Use these steps to get started:

1. Install end panels before installing any main cover. Do not install both panels if an opening is needed to remove a lift used inside the frame. Allow an opening to remain.

2. Prepare Cover: Pages 10-18 are universal for cover preparation. These pages apply regardless of cover type. Read them for basic cover preparation and installation. ATTENTION: For Beef Master truss buildings with vented covers, read additional details regarding installation of a vented cover (Pages 15-16). Skip Pages 15-16 if covers are without a ridge vent.

3. Continue with either KEDED-TO-KEDER or KEDER-TO-BONNET installation procedures according to cover type. Refer to Page 3 COVER TYPE descriptions.

4. Install 3.50" main cover conduit assemblies.

5. Stretch and Terminate Cover: Once all covers are loosely secured, complete Pages 31-35 to tension and terminate covers.

6. Install roll-up side panel(s), secure bonnet to awning, and install and finish box frame.

7. Continue reading end panel note (below) and GENERAL COVER INSTALLATION cover installation overviews for all cover types shown.

END FRAME AND END PANEL INSTALLATION NOTE

Depending on cover type and building design, installation of end frame and end panels typically occurs before main cover installation. Read the Beef Master Truss Assembly guide for details.

COVER TERMINATION AND COMPONENT INSTALLATION NOTE

It is best to install all cover termination components before installing any cover. Consult diagrams near the back of this guide (and previous page) for cover termination details.

WARNING: To prevent injury and property damage, do not attempt to install cover on windy or stormy days.

NOTE ABOUT PHOTOS

The ClearSpan™ truss building line includes many different designs. Photos throughout this document show different truss frames at various stages of cover installation. Although different in frame design, cover installation steps are similar.

9



Photo shows the underside of a main cover bonnet with stretch pocket and strap pocket.

Photo above shows cover as seen looking from inside building. Vertical dashed line identifies location of PVC conduit inside stretch pocket of main cover.

NOTE: To prevent damage to PVC or cover material, make cuts just long enough to allow for the installation of the 1" strap. Cuts that are too long may allow the PVC to pull through opening when straps are tightened.

Underside of a cover showing the stretch pocket.

Stretch pocket

Main End Cover Bonnet Strap Pocket

END COVER

BONNET

FOR KEDER-TO-BONNET COVERS ONLY (FOUND AT EACH END OF BEEF MASTER FRAME) Covers installed at each end of the frame include stretch pockets. Pockets are welded to the cover and are positioned a few feet from bonnet pocket, which includes a pre-installed bonnet strap. The bonnet is the portion pulled over each end truss to complete cover installation.

Unlike side pockets for metal pipes, the stretch pockets are reserved for PVC conduit that is assembled in sections as it is inserted into the stretch pocket after a cover is installed. Once PVC conduit is installed, strap and ratchet assemblies are added between conduit and upper chord of end truss. Ratchets are then tightened to stretch cover toward end truss. See the lower-left photo. Actual ratchet and strap assembly may differ.

Each main cover stretch pocket is notched after installing PVC conduit. For keder-to-bonnet covers, stretch pockets are always located at the cover end opposite the sealed pocket containing the keder cord.

Consult the photos below for examples showing the stretch pockets.

Stretch pocket with PVC and strapping installed.

End TrussUpper Chord

Bonnet

MAIN COVER POCKET LABELS

Typically, cover pockets are identified by a label. Each label indicates pipe diameter or type of conduit used in that pocket. Typical sizes and types identified by labels can include any of these:

• (L1) 2.375"/3.5" (or as identified on technical drawing)

• (L2) 1.90"

• (L3) PVC

NOTE: Pipe diameters and quantities are found on the materials lists.

Numbers indicate pipe diameter. PVC indicates conduit material.



Photo above shows customer-supplied plastic sheeting to protect cover during preparation and installation.

Photo shows moving cover prior to preparation and installation.

Photo above shows cover as it is unrolled to prepare for installation. Cover is heavy. Use assitants to unrolled and prepare cover.

Cover is set into position next to frame. Customer-supplied plastic is shown to protect cover and to keep it clean during preparation.

PREPARE COVER

Once frame and site are prepared for cover installation and keder rail is attached, prepare covers. The following series of steps explains how to prepare one cover. After installing the first cover, repeat steps as needed for remaining covers. Keder-to-Bonnet cover and Keder-to-Keder cover installation steps differ. Read carefully to verify that each step applies to the cover you are installing.

1. Locate the first cover to install. Carefully read Cover Type information (Page 3) and consult Cover Layout page to confirm cover sku number. Position cover along one side of the frame. Use adequate help and lifts to move cover into position. If site is muddy, use plastic sheeting (customer-supplied) to protect cover during preparation. Consult this guide to confirm how to pull cover onto frame. For standard Beef Master buildings with three (3) or more covers, install all Keder-to-Keder covers first; install Keder-to-Bonnet covers last. ATTENTION: For Keder-to-Bonnet covers, verify that stretch pocket is aligned with end truss it is to be attached to. Align keder cord in cover with keder rail attached to truss.

11



PREPARE COVER (continued)

Photo (upper left) shows cover at base of frame. Photo (above right) shows bonnet strapping at the end of keder-to-bonnet cover. (Keder rope edges do not have strapping) Bonnet strapping is pre-installed during manufacturing; it is used to secure the bonnet portion of the end cover. COVER BONNET: Bonnet is the portion of a main end cover that laps over end truss. Do not use bonnet strap to lift or pull cover. Strap will pull out of bonnet pocket.

In addition to bonnet strap, photo (above) shows straps used to pull a main cover onto frame. These straps are tied to cover pipe at evenly spaced intervals throughout cover length. As length increases, so does the number of straps needed to pull cover over frame. Do not bend cover pipe when pulling a cover. Add as many straps as needed to keep pipe supported. ATTENTION: Do not use bonnet strap to lift or pull cover. Strap will pull out of bonnet pocket.



1.90" Diameter Pipe and Greater

WARNING: To prevent injury and property damage, do not attempt to install cover on windy or stormy days.


Beef Master truss buildings include cover pipes of different diameters, lengths, and types; each has a specific use and position. Use the information that follows and the labeled pockets to assemble and install cover pipes.

IMPORTANT: Secure each cover pipe splice using self-tapping Tek screws. For pipe diameters 1.90" or greater, use two Tek screws to secure the splice. To protect cover pocket and to allow pipe to slide into pocket, wrap all splices and Tek screws using duct tape. See photos on the following pages.

2. Place the 1.90" pipe in a position near cover end that allows pipe assembly as it is slid into cover pocket.

Consult pipe installation photos and information below. Tools and materials needed for installation of cover pipes include: pipe, duct tape, power driver and nutsetter to install Tek screws. Installation is similar for other pipe diameters.

13



4. Continue sliding pipe into pocket.


3. Insert pipe end into pocket as shown. Verify you have selected the correct cover pocket. Check labels.



6. Install Tek screws to secure splice joint.

10. For keder-to-keder covers, trim conduit length so it is a few inches from keder rope in cover at each end. For keder-to-bonnent covers, keep conduit a few inches from keder rope at one end; allow pipe to extend beyond pocket at bonnet end. Pipe is cut to length after installation.

7. Wipe Tek screws and pipe splice with a clean towel or rag to remove metal and lubricating liquid.

8. Wrap Tek screws and pipe splice with duct tape to protect cover and cover pocket.

9. Repeat steps until entire pipe is assembled and inserted into cover pocket.


5. Slide first pipe into pocket until tapered end is near pocket and add next section of pipe.

15



PREPARE VENTED COVER FOR INSTALLATION

Complete these steps to prepare Beef Master™ vented cover for installation.

1. Locate vented portion of cover, which will be positioned and centered at the top of building frame once cover is pulled onto frame. Diagrams that follow show the underside of the cover, which will be installed against the truss frame.

2. Take a section of 1.90" pipe and insert plain end into pocket at edge of cover vent opening. Continue adding pipe to assemble cover conduit for vent pocket. Secure each joint using two (2) FA4482B Tek screws. Tape over connection to protect cover pocket. See Prepare Cover section for additional details if needed.

ATTENTION: Measure last pipe section for the assembly and cut to length before installing. Do not allow pipe assembly to extend beyond pocket at either end. Cut to fit.

3. Repeat Step 2 and install remaining pipe assembly along the other edge of the cover vent opening.

4. Cap each open end of the 1.90" pipes in the vent pockets using black vinyl end caps.

ATTENTION: If your covers include a ridge vent, continue cover preparation by completing the next procedure. If your covers are without ridge vents, skip this next procedure and continue with STEP 12 on Page 17.

Vent Opening Vent Pocket

Vent Pocket

Main Tensioning Pocket for 3.50" Diameter Pipe

Lower Pocket for 1.90" Pipe

Lower Pocket

1.90" Pipe

1.90" Pipe

Slide pipe into pocket.

Main Tensioning Pocket for 3.50" Diameter Pipe



5. Install 1" strap and ratchet assemblies. Space ratchet and straps at 48" on-center throughout length of cover vent. See photo and diagram below. Adjust ratchets to maintain a uniform vent opening throughout cover length. Remove excess strap as needed.

PREPARE VENTED COVER FOR INSTALLATION — continued

Pipe in pocket.

ATTENTION: When cutting access to pipe in pocket, create a 1" to 1-1/2" opening as shown. Pocket flaps can remain intact, or they can be removed. Thread ratchet strap through opening, around pipe, and back out.

Create an identical opening in pocket directly across from first. Verify that cover and pipe remain aligned so straps run parallel with each other when viewed from the ground after cover is installed.

Install ratchet and strap assemblies 48" on-center throughout the length of cover vent.

111339

Cover shown with 1.90" pipe and strap and ratchet assemblies installed.

1" Ratchet & Straps

48" On-Center

6. Continue with Step 12 on the next page.

1.90" Pipe

1.90" pipe installed earlier and used to pull cover onto frame.

17



STEP 12: Reposition cover and pipes as needed to prepare for cover installation. Verify that cover will unfold as desired when it is pulled onto frame. Check also that cover is in desired position--bonnets (when equipped) aligned with end truss and/or keder edges aligned with installed keder rails. Consult Cover Layout diagrams beginning on Page 4 for your building length.


Pipe in pocket.Pipe in pocket.

STEP 13: Determine where to attach straps used to pull cover onto frame. Remove a section of pipe pocket in those locations to access pipe. DO NOT CUT THROUGH COVER! Straps are typically evenly spaced along the pipe. Quantity depends on cover length and available assistants.

ATTENTION: Do not cut through cover. Cut only pipe pocket material as shown above.

A

AStrap tied to pipe.

STEP 14: With pocket material removed, tie straps or ropes to pipe. Long covers require additional straps to safely pull cover position. Tie straps to each end and between ends at evenly spaced intervals and toss straps or ropes over frame to the other side. Three (3) straps for 60' of cover are typically sufficient depending on site and weather conditions. Use common sense when pulling covers! Use additional straps if needed.

ATTENTION: Covers are heavy and difficult to reposition once they are pulled onto frame. To prevent possible cover damage and injury, follow installation steps. Pull cover onto frame using straps or ropes tied to cover pipe. Pull cover so pockets remain on the underside once cover is in place.

See note and photo on next page regarding keder-to-bonnet cover installation.




STEP 15: Continue by turning to section that describes installing specific cover type needed: Keder-to-Keder or Keder-to-Bonnet. Refer to Page 3: COVER TYPES if needed.

NOTE: Cover and frame shown in this photo may differ from actual building and cover and other buildings in this document.

Photo demonstrates where to tie straps to pull cover. Straps shown are added in a later step.

RECOMMENDED FOR KEDER-TO-BONNET COVERS: Slide a section of pipe into the pocket at the other edge of the cover and secure that pipe to the frame using strap. This helps keep free edge of cover in position as other edge of cover is pulled over frame. In photo above, pipe closest to frame is tied to the frame.

19



KEDER-TO-KEDER COVER INSTALLATION

In this example, keder rail is attached to two common trusses. First, Cover #2 is installed and temporarily secured loosely to frame. Covers #1 and #3 are then installed and temporarily secured loosely to the frame. Once all covers are loosely secured, move on to the Stretch and Secure Cover instructions (Page 31).

ATTENTION: Photo shows shelter with a keder-to-keder cover in the middle to illustrate combination of cover usage. Ideally, these cover types are installed first and keder-to-bonnet covers installed last.

If installing both cover types as shown above, install all keder-to-keder covers first, then complete Keder-to-Bonnet Cover instructions to install end covers.

Complete these steps:

Keder-to-Keder Cover #2

Keder-to-Bonnet Cover #1


Keder rail attached directly to truss and shared by adjacent covers.

Example: Building with three (3) covers – two (2) keder-to-bonnet covers on ends with one (1) keder-to-keder cover between.

stretchstretchstretch

Figure A Figure A

ATTENTION: Example may or may not apply to your building. Read through this guide to better understand the cover installation steps. Then, consult the cover layout diagrams (Pages 4-5) and position covers on the frame as shown on those diagrams. Covers are labeled with a sku number that corresponds to the numbers on the drawings.

Figure A

Keder Edge #2Keder Edge #1

Diagram shows keder rope edges of adjacent keder covers inserted into common keder rail. Lower Chord

Attach Keder here

Common Truss: Upper Chord

CUT-AWAY VIEW

Consult Cover Type (Page 3) to verify type and Cover Layout diagrams (Pages 4-5) for cover location. After preparing cover, continue with the installation of keder-to-keder cover as described on the following pages. ATTENTION: If standard Beef Master building is 100' or 120' long with only two (2) covers, building does not include a keder-to-keder cover. Skip this section and continue with KEDER-TO-BONNET COVER INSTALLATION procedure.

A keder-to-keder cover is installed between two trusses where keder rail is attached. Cover may span one bay, or multiple bays. Regardless of bay span, installation steps are the same. To install a keder-to-keder cover, the two trusses must be "rolled together" to allow keder edges of cover to slide into each keder rail. Trusses are tilted inward to install cover, then released and pulled back plumb to stretch the inside cover between them.

1. Loosen all sway cables, if these are tight. Sway cables must be slack to allow trusses to tilt (or roll) inward.

2. Determine which cover to install and its location on the frame. Using 2" strap (111368) and ratchets (QH1065) at all rolling tension points, carefully roll trusses together. Consult following page for example photos and details. IMPORTANT: Roll trusses together a minimum of 4" in order for cover to slide into keder rails easily. Do not pull keder-to-keder cover into place without first rolling trusses together. See next page for an example.



NOTE: Wrap straps and ratchets around web pipes near the upper chord of the truss with keder rail attached to it. Attach straps and ratchets to the lower chord of the adjacent truss. When straps are tightened, the upper chord will tilt toward the lower chord of the adjacent truss. Side view shows trusses at 20' on-center. Keder-to-Keder cover length is 40'.

KEDER-TO-KEDER COVER INSTALLATION (continued)

IMPORTANT: When using strap/ratchets to roll trusses together, verify that tension is applied at all splice points as indicated by circles. Use strap/ratchets at mid points between truss splices to better roll trusses together if needed.

TRUSS ROLLING TENSION POINTS

Shelter shown on the next page may differ from diagram shown. Application is similar. Keder cover will span the area between the two trusses with the keder attached.

Keder attached to upper chord of this truss.

Keder attached to upper chord of this truss.Side View of Trusses

cc cc

Lower Chord

Ratchet and Straps

21




Apply tape to prevent cover damage during installation or file all shape edges smooth. Slide keder rope into keder rail to install cover.

Keder Rope

Cover with Keder Edge

ATTENTION: Tape or file smooth any sharp keder edges to prevent damage to cover.

The photos on the following two (2) pages show a typical installation of a keder-to-keder cover. Review these before you install your cover.

NOTE: If installing multiple keder-to-keder covers, release all strap and ratchets once one cover is installed. Plumb truss so upper and lower chords are aligned. Then, repeat tensioning steps to install next keder-to-keder cover. Do not attempt to roll together a pair of trusses while another pair of trusses is tensioned and rolled together.

3. After rolling trusses a minimum of 4", pull cover onto frame.

INSIDE VIEW

Dashed lines represent 2" strap with ratchets used to roll trusses together.

Keder attached to this truss.

Keder attached to this truss.



Install additional straps and ratchets at each tension point to roll upper chord of trusses together.

Ratchet and strap used to roll upper chord of trusses together during keder cover installation.

ATTENTION: Do not wrap tensioning straps over keder rail attached to upper chord of truss.

In this example, keder rail is attached to the top of each truss. Loop two-inch (2") strap (111368) around the web tubes where these are welded to the upper chord at matching roll points of trusses. Insert both ends of strap into a QH1065 ratchet. Carefully tighten ratchets to roll upper chord of trusses at least 4" closer together. Truss shown differs from actual Beef Master truss. Procedure to install cover is similar.


23



NOTE: Dashed lines show location of main tensioning pocket for the 3.50" pipe. Pipe is installed in the next few steps.

4. Continue by installing the 3.50" main cover conduit assemblies as described in the next procedure.

1.90" pipe in pocket.




Complete these steps:

1. Measure distance between adjacent trusses where cover was installed. Each 3.50" main cover conduit assembly fits in cover pocket between the two trusses.

2. Assemble two (2) main cover conduits using 3.50" diameter pipes. Secure and tape each splice and, using the dimension from previous step, cut conduit to length. Conduit should remain a few inches from truss at each end. Adjust dimension as needed. See diagram below.

3. Insert each 3.5" main cover conduit into main tensioning pocket on each side of cover. Cut pocket material at ends if needed to insert main conduit assembly.

4. Using the cover preparation steps presented earlier in this guide, remove pocket material above each winch attached to truss mounting plate to access 3.50" conduit in pocket. Cut two pieces of 2" strap from bulk roll to reach from winch to 3.50" pipe and back to winch.

INSTALL 3.50" MAIN COVER CONDUIT ASSEMBLIES

5. Thread strap around 3.50" conduit in pocket and insert both ends into winch. Tighten winch to remove slack. DO NOT FULLY TIGHTEN SIDE STRAPS AT THIS TIME.

Keder-to-Keder Cover is shown.

This portion of cover below termination point is removed once cover is terminated.

View shows strap from inside frame.

Diagram shows outside view of cover.

25



6. Move to other side of cover and repeat steps to secure that 3.50" conduit to the two (2) winches.

7. Tighten straps as needed to reposition awning side 3.50" conduit at point where awning frame connects to truss.

8. Release tension of all straps and ratchets used to roll trusses together when cover was installed. (Keder-to-Keder covers only.) Move to and tighten sway cables (see truss frame assembly) as needed to plumb top chord of trusses. Do not allow them to remain rolled toward each other.


9. Return to awning side of cover and secure the 1.90" conduit (used to pull cover over frame) to the ratchets attached to awning frame. Use the same procedure to cut pocket material to access conduit and to cut straps to reach each ratchet. Remove the straps used to pull cover onto frame. Use these to pull next cover. NOTE: Unlike main 3.50" conduit, the 1.90" awning conduit can be connected to awning conduit of each adjacent cover to create a single conduit that runs length of frame. Before tightening straps for awning conduit, adjust its position to allow next awning conduit to connect to it. Pipes can be cut at each end if needed.

10. Return to the 3.50" conduit and install a black vinyl end cap in each end of the pipe.

11. Repeat steps to install remaining keder-to-keder covers. If all keder-to-keder covers are installed, continue with next step.

12. Install keder-to-bonnet covers as described in the next procedure.

Step 9Step 9

Step 7

Diagram shows inside view of cover.

1.90" Awning Conduit

3.50" Main Conduit

3.50" Awning Frame Pipe

CoverStrap

Strap

Keder Rail



KEDER-TO-BONNET COVER INSTALLATIONConsult diagrams (Pages 3-5) to verify cover location and type. Once keder rail is attached and cover is prepared, continue with installation of keder-to-bonnet cover. Review the sample frames below to get started.

ATTENTION: Examples above may not apply to your building. Read through this guide to better understand all cover installation steps. Consult Cover Layout diagrams and position covers on frame as shown in those diagrams. Covers are labeled with a sku number that corresponds to numbers on the diagrams.

Keder Edge #2Keder Edge #1

Diagram shows keder rope edges of adjacent keder covers inserted into common keder rail. Lower Chord

Attach Keder here

Common Truss: Upper Chord

Figure A

CUT-AWAY SIDE VIEWS

PVC in stretch pocket of bonnet cover. Strap and

Ratchet Bonnet Edge

2" Strap in Bonnet pocket

Figure B

Diagram shows bonnet edge tensioned over end truss.

In this example, keder rail is attached to common truss between Cover #1 and Cover #2. Cover #1 is installed and temporarily secured loosely to frame. Next, Cover #2 is pulled onto frame and loosely secured. Once all covers are temporarily secured loosely, complete the Stretch and Secure Cover instructions (Page 31).


stretchstretch

Figure BFigure A

Keder rail attached directly to the truss and shared by adjacent covers.

Example: Building with two (2) keder-to-bonnet covers.


ATTENTION: When stretching covers toward each end, ensure that this common truss remains plumb. Install and tighten sway cables as needed before covers are stretched.

In this example, keder rail is attached to two common trusses between Covers #1, #2, and #3. First, Cover #2 is installed and secured to frame. (Consult Keder-to-Keder Cover Installation section of instructions.) Cover #1 is then installed and secured to frame. Next, Cover #3 is pulled onto frame and secured. Once covers are temporarily secured, complete the Stretch and Secure Cover instructions (Page 31).

ATTENTION: Diagram shows example of shelter with a keder-to-keder cover in the middle to illustrate combination of cover styles. Ideally, these cover types are installed first and keder-to-bonnet covers installed last. If installing both cover types as shown in above diagram, consult Keder-to-Keder Cover Installation instructions first to install all keder-to-keder cover types. Then return to install keder-to-bonnet covers at each end of the frame.

Keder-to-Keder Cover #2



Keder rail attached directly to the truss and shared by adjacent covers.

End Truss

stretchstretchstretch

Figure BFigure A

Figure A

Tighten bonnet last.

27



1. After securing straps to 1.90" pipe, toss straps over frame and tie ends to vehicle used to pull cover. Remove slack to even strap lengths. Verify that the 1.90" pipe at the bonnet end extends beyond cover pocket so it rides on top of end truss. NOTE: Check keder rail for sharp edges. File smooth to prevent damage. Tape keder end with heavy tape if needed.

2. Carefully pull cover up to bottom edge of keder rail and guide keder rope edge into keder rail. Manually pull keder rope into keder rail. Rope edge should glide easily in rail.

KEDER-TO-BONNET COVER INSTALLATION (continued)

Apply tape or file smooth to prevent cover damage during installation.

Keder Rope

Cover with Keder Edge

ATTENTION: Tape or file smooth any sharp keder edges to prevent damage to cover.

Tie to lifts or vehicles.

Toss straps over frame.Bonnet end

of cover.

NOTE: Secure free edge of cover to the frame in a few places to keep in place while other edge is pulled over frame.

Cover

End Truss

Keder rail on this truss.



NOTE: Photos above show an example where chains and anchor shackles are used to pull a cover. Using these items in combination with 2" straps allow you to change the pull direction when space is limited and also keeps leading edge of cover tight to the trusses. These materials are not included and must be supplied by customer/contractor. For best results and control, attach all straps to a single vehicle to pull cover.

In this example, straps are attached to pipe of main cover, tossed up and over frame, threaded through chain and anchor shackle assemblies (or straps attached to winches–not shown), and finally attached to vehicle. CAUTION: Use caution when pulling a cover in this manner. Keder strip and cover can be damaged if too much force is applied. Position an assistant inside frame on a lift to help guide keder rope into keder rail and to signal to ground assistants when to continue and when to stop. Cover should slide easily in keder channel.

APPLY FORCE CAREFULLY, SLOWLY, AND EVENLY!


Direction of Pull

29



ATTENTION: Pull cover slowly and evenly over assembled frame. Verify that cover does not catch on any cable or frame members during installation. Reposition straps as needed throughout process. Assistant in lift is responsible for ensuring that keder rope glides freely in keder rail. DO NOT FORCE COVER AS IT GLIDES IN KEDER RAIL.


3. Continue pulling cover into position on frame. Verify that the cover opposite pulling straps is secured to frame.

4. Once cover is completely pulled into position, align stretch pocket with end truss and center cover as needed (side-to-side) on frame. Example below shows installation of one cover for sample building frame.

strap

strap

Guide cover edge with keder rope into keder rail. Bonnet end

of cover.




Example: Building with two (2) keder-to-bonnet covers.

Keder-to-Bonnet Cover #1 Keder-to-Bonnet Cover #2

stretchstretch

ATTENTION: When stretching covers toward each end, ensure that this common truss remains plumb. Install and tighten sway cables as needed before covers are stretched.

5. Carefully pull cover evenly onto frame to prevent cover damage. Keder edge should glide easily into and through keder rail. Beef Master frame differs from frame above. Consult keder position diagrams in truss frame assembly guide to view awning side of frame.

Position of keder rail attached to truss.

Bonnet end of cover.

WARNING: Never leave a cover unsecured. Sudden changes in weather can lift a cover from frame and may cause personal injury or property damage.

6. Once cover is pulled over frame, temporarily secure cover sides using a few straps and winches. Do NOT fully tighten at this time. Cover needs stretched toward the end before side straps are fully tightened. Do not remove straps used to pull cover onto frame.

7. Return to the INSTALL MAIN 3.50" COVER CONDUIT procedure (Page 24) and complete those steps, then continue with these steps.

8. Next, repeat steps to install remaining keder-to-bonnet cover. If the last cover was installed, continue with Stretch and Secure Cover steps on the next page.

31



STRETCH POCKET PVC INSTALLATION (Bonnet Ends)

1. Move to bonnet end of cover and slide first section of PVC conduit (plain end first) into PVC pocket. Apply PVC glue to bell end of conduit and insert plain end of next section of PVC into bell end of first section. Continue this pattern until entire conduit is assembled and pushed through and extending out the other end of stretch pocket.

2. Cut final PVC section to length. Ensure that PVC conduit will not rub through main cover.

3. With PVC assembly in place, make cuts in pocket material (see photo below left) and attach 111399 strap and ratchet assemblies. Make cuts only as needed to insert 1" strap around PVC and back to ratchet. Install ratchets at 24" on-center between end truss upper chord and PVC conduit inside stretch pocket.

STRETCH AND SECURE COVER—Install PVC Conduit in Stretch Pocket of Main Cover

4. Stretch main cover toward end truss by tightening the ratchet and straps. NOTE: Space strap and ratchet assemblies every 24" along stretch pocket of main cover at each end. These photos show one sample building and strap and ratchet assemblies used to stretch and secure main cover at each end of the building. Evenly pull cover until main wrinkles are removed, but do not fully tighten.

PVC conduit installed in stretch pocket of main cover.

Inside View of Cover

Inside surface of end panel.

End Truss



Photos show end truss as seen from inside building looking at stretch pocket and strap/ratchet assemblies. See next page for additional details.

ATTENTION: As covers are stretched, verify they remain centered end-to-end and side-to-side. If side winches are too tight, covers will not stretch properly. Loosen—DO NOT REMOVE—the side straps as needed. Reposition straps if needed. During stretching of cover, do not over tighten strap and ratchet assemblies. Doing so may pull the common interior truss—that truss where keder rail is installed—out of square, or damage keder rail and chord, or both.

View common truss from ground and verify that upper and lower chords remain aligned.

Main Cover Bonnet

Upper Chord of End Truss

Stretch Pocket of Main Cover

Ratchet and Strap Assembly

PVC conduit inside pocket.

24"

STRETCH AND SECURE COVER — continued

Photo above shows pvc trimmed so it will not damage main cover when straps are tightened. End truss is shown with bonnet of main cover pulled and tightened.

111399

5. Return to the side winches (both sides) and tighten those to remove wrinkles.

Step 7

Diagrams show inside view of cover.

1.90" Awning Conduit

3.50" Main Conduit

3.50" Main

Conduit

6. Return to all ratchet assemblies at the cover end and tighten these to stretch cover toward the end truss.

33



Photo above shows end truss as seen from ground looking straight up. Ratchet and strap assemblies are shown between upper chord of end truss and PVC conduit inside pocket.

STRETCH AND SECURE MAIN COVER (continued)

Photo above shows a building with two (2) keder-to-bonnet covers—one at each end—and two (2) keder-to-keder covers between end covers. Do not allow main cover pipe to extend past truss at either end. Doing so will damage cover where it wraps around end truss. See circle in photo above.

Main Cover Conduit

Tighten Side Ratchets

End Panel

Keder Rail

Keder Rail

Photo shows building with four (4) covers.

Bonnet

Bonn

et

Stretch Pocket of End Cover—dashed lines show locations of ratchets and straps used to stretch cover.

End Truss

End Truss

PVC Pocke

t

Underside of Main Cover

Dashed line shows location of PVC.

24"

Install ratchets and straps 24" on-center.

End Truss



STRETCH AND SECURE COVER (continued)

End panel is not shown.

7. Return to end trusses, pull bonnet portion of each cover over top of end truss, insert pre-installed bonnet strap ends into each end ratchet or winch attached to support post and tighten. (Locations will vary depending on building design.) To prevent damage to the cover bonnet, verify that no 3.50" main cover conduit extends beyond end truss.

ATTENTION: To access bonnet straps, make a small cut in bonnet pocket and pull strap through opening. Cut strap to length based on ratchet (or winch) location and thread end into center drum. Length of strap depends on position of winch/ratchet. (Attach winch or ratchet if this has not been done.)

8. Continue by terminating the cover panel above roll-up panel opening.

Bonnet

End Panel

Cover Panel

35



TERMINATE MAIN COVER ABOVE ROLL-UP SIDE PANEL

H-Channel

PolyMax Fabric Lock

After covers are stretched and secured, move to the roll-up panel side of the frame and terminate main covers. ATTENTION: If the 102570 H-channel is not installed at the top of upper face board, attach it now using FA4650 wood fasteners spaced at 12" on-center. Pre-drill holes in H-channel as needed.

1. Pull lower panel of cover tight and pound fabric lock into center of H-channel. Have an assistant keep panel stretched to prevent wrinkles as fabric lock is installed.

2. After entire lower panel is locked in H-channel, remove the cover panel below the H-channel. Allow an inch or two to remain. Do not cut flush with the fabric lock.

3. Once lower edge of main cover is terminated, continue with installation of roll-up side panel.

After stretching cover and installing the polymax fabric lock in the H-channel, trim lower panel from the main cover. It is not needed. Save and use for other applications if desired.

Diagrams on this page show one way to terminate the main cover above the roll-up curtain. Review diagrams to better understand these steps. You must terminate the cover using H-channel and fabric lock to prevent cover damage.

ATTENTION: Install pound-in strip after stretching cover. For best results, install pound-in strip beginning at the middle of each cover and work toward outer edges. Pull lower/free edge of cover down to remove wrinkles as strip is installed. After installing all pound-in strips, remove cover panel. Consult cover termination diagrams near back of this guide.

Dashed line shows location of installed fabric lock.



Roll-Up Side Panel with Keder Edge

Slide panel into keder rail.

Panel Pocket

INSTALL ROLL-UP SIDE PANELAfter terminating cover above roll-up panel opening and attaching 12' sections of keder rail to lower part of wood frame (upper face board), slide panel into keder rail. For safety, install a few anti-billow ratchets, brackets, and straps (see next page). Then install roll-up panels. Do not allow panels to hang from keder without securing lower edge.

NOTE: Cover and cover termination strip are not shown.

NOTE: When installing mutiple roll-up panels, overlap panels at the point where they meet.

Once panel is installed, assemble roll-up conduit and slide it into pocket at lower end of panel. Secure each pipe joint using an FA4482B Tek screw and tape over screw using duct tape to protect panel. Allow a few inches of pipe assembly to remain outside pocket at end where crank handle will be installed. Secure pipe in pocket with fabric clips and FA4482B Tek screws. Consult main building technical drawings and attach roll-up panel extension pipe and crank handle. Roll panel until it is fully open. Install a few anti-billow straps to keep panel in place. See next page.

Install 1.315" pipe in panel pocket.

Secure conduit in panel using fabric clips spaced at 24" on-center throughout length of panel. Install using FA4482B Tek screws.

NOTE: Diagram is not to scale.

37



INSTALL ALL REMAINING ANTI-BILLOW BRACKETS, STRAPS, AND RATCHETSAfter installing all roll-up panels, install remaining anti-billow components. Roll panel until it is fully open. Install remaining components as shown.

1. Cut a piece of 2" strap (109621) long enough to reach from bracket to ratchet. Allow a few inches extra to attach strap and thread into ratchet.

2. Secure bracket (109332) and strap as shown above using FA4652 wood screws.

3. Directly below bracket, attach a QH1065 ratchet to the wood frame (lower face board) using an FAG325B lag screw.

4. Thread strap into center hub of ratchet and tighten until strap is snug. If too much strap builds up, loosen ratchet and remove a few inches of strap and retighten. Use strap length to cut remaining straps.

5. Repeat steps to install all remaining straps, brackets, and ratchets. Remember to space components at 5' on-center when possible.

NOTE: Install brackets and ratchets every 5' on-center using wood screws. Consult main building diagrams for the position of box frame.

QH1065

Installbox

frame here.

See next page.

109332 Mount bracket

over strap.



ATTACH CRANK HANDLE AND INSTALL REMAINING BOX FRAME

TYPICAL FRAMING COMPONENTS

2" X 2" TUBESCUT TO FIT ON SITE

110611- (X3) #14 X 1" TEK SCREW

ADD ADDITIONAL(2) 104624

104624- (X1) #14 X 1" TEK SCREW- (X4) 1/4" X 1" LAG BOLT

(BASE PLATEADAPTER BRACKET)112444

- (4X) 1/2" X 14" (MIN.) THREADED ROD- (8X) 1/2" WASHER (STRUCTURAL)- (8X) 1/2" NUT (STRUCTURAL)

104624- (X1) #14 X 1" TEK SCREW- (X4) 1/4" X 1" LAG BOLT

103395- (X1) #14 X 1" TEK SCREW

1.315" PIPE

- (X2) #14 X 1" TEK SCREW1.315" PIPE

103396

1.315" PIPE

(CUSTOMER SUPPLIED)2" X 12" LUMBER

2" X 8" LUMBER(CUSTOMER SUPPLIED)

Complete assembly of roll-up panels by attaching spin handle, extension pipe, and universal joint. If equipped, assemble and attach box frame. Field cut frame components as needed. Use the supplied corrugated plastic sheeting and u-channel to create panels to enclose box frame. Attach panels using FA4482B Tek screws and 102921B neo-bonded washers. Consult main building technical drawing and next page for additional details.

1.315" EXTENSION PIPE AND SPIN HANDLE

39



FINISH BOX FRAME OF ROLL-UP PANELFINAL CHECK: AWNING AND MAIN COVER CONDUITSUse these parts to finish box framing:

• 111557 (8MM 4' x 8' WHITE SHEET CORRUGATED PLASTIC)

• 111949 (8' U-CHANNEL WHITE FOR 8MM CORRUGATED POLY)

• 111947 (8' EXTERIOR CORNER MOLDING 1.25" x 1.25")

• FA4484B TEK SCREWS

• 102921B (1" NEOBONDED GALVANIZED WASHERS)

SECURE BONNET TO AWNINGDepending on preference and desired finished appearance, there are different ways to secure main cover bonnet to the awning frame. Parts shown on the diagram below are included to complete this procedure. Flat aluminum stock is cut to length on site.

Use these parts:

• 110155 (ALUMINUM BAR 1/4" X 1-1/4" X 192")

• FA4484B TEK SCREWS

• 102921B (1" NEOBONDED GALVANIZED WASHERS)

End Panel

110155 with Screws & Washers

Install during end panel installation.

Finish all right angles using the 111947 corner molding. Finish exposed edges of 8mm sheeting with 111949 U-channel. Secure all panels using Tek screws and 102921B washers spaced evenly at 10"-12" or as needed.

ATTENTION: Cut side panels (A) to allow for the increased diameter of roll-up pipe when panel is up and fully open. Bottom can be open or covered with a panel depending on preference and application.

A

Before securing bonnet to awning, inspect the 1.90" awning conduit(s) to ensure that black vinyl end caps are installed at each open end.

If covers are vented, the 1.90" end caps were installed in vent pipes while cover was on the ground during cover preparation. Check to ensure a cap is installed in each vent pipe (if equipped).

Return to each 3.50" main cover conduit and check to ensure that a black vinyl end cap is installed in each end.

1

CLEARSPAN™ END PANEL INSTALLATION



ClearSpan™ Truss Building

End Panel Installation

Typical End Panel* Installation(*Actual end panel may differ.)



READ THIS DOCUMENT BEFORE YOU BEGIN TO INSTALL THE END PANEL.

Thank you for purchasing this ClearSpan™ end panel. When properly installed and maintained, this product will provide years of reliable service. These instructions include helpful hints and important information needed to safely install the end panel. Please read these instructions before you begin.

If you have any questions during the assembly, contact Customer Service for assistance.

SAFETY PRECAUTIONS

• Wear eye protection.

• Wear head protection.

• Wear gloves when handling metal tubes and pulling straps.

• Use a portable GFCI (Ground Fault Circuit Interrupter) when working with power tools and cords.

• Do not climb on the shelter or framing during or after construction.

• Do not occupy the shelter during high winds, tornadoes, or hurricanes.

• Do not attempt to install the covers during windy conditions. A light breeze can easily lift a cover during installation which may cause property and cover damage and personal injury. Exercise caution at all times during the installation.

• End panels are heavy. Use proper lifts and adequate assistance during preparation and installation. WARNING: For safety reasons, those who are not familiar with recognized construction methods and techniques must seek the help of a qualified contractor.

ASSEMBLY PROCEDURE

Following the instructions as presented will help ensure the proper installation of the end panel. The steps outlining the assembly process are as follows:

1. Verify that all parts are included in the shipment. Notify Customer Service for questions or concerns.

2. Read these instructions, the Must Read document, and all additional documentation included with the shipment before you begin.

3. Gather the tools, bracing, ladders (and lifts), and required assistance.

4. Check weather before you install end panel. Never install end panels on windy or stormy days.

5. Assemble end frame and install panel. Consult the cover installation guide for additional details.

6. Read the care and maintenance information at the end of these instructions.

7. Complete and return all warranty information as instructed (if applicable).

REQUIRED TOOLS

The following list identifies the main tools needed to install the end panel. Additional tools and supports may be needed depending on the structure, location, and application.

• Tape measure or measuring device

• Variable speed drill and impact driver (cordless with extra batteries works best)

• Metal file and metal cutting saw

• Wrenches and impact socket set, or an adjustable wrench

• Scissors or utility knife

• Hammers and gloves

• Adjustable pliers and self-locking pliers

• Ladders, work platforms, and other machinery for lifting designed to work safely at the height of the building and end wall.

ATTENTION: The individuals installing the covers are responsible for furnishing all equipment and tools needed to complete the process.

3



UNPACK AND IDENTIFY PARTS

The following steps will ensure that you have all the necessary parts before you begin.

1. Unpack the contents of the shipment and place where you can easily inventory the parts. Refer to the Bill of Materials/Spec Sheets.

2. Verify that all parts listed on the Bill of Materials/Spec Sheets are present. If anything is missing or you have questions, consult the shelter diagrams for clarification, or contact customer service.

NOTE: At this time, you do not need to open the plastic bags containing smaller parts such as fasteners and clamps.

IMPORTANT NOTICE: PLEASE READ!

The information presented within these pages describe a typical end panel installation. The panel and frame throughout this manual may differ from the actual components. The basic steps present within this document describe how most end panels are installed.

For best results and to adapt these instructions for your end panel, examine your end panel and the panel components and read through this document before you begin.

The steps to cut an end panel for a typical door installation are applicable for most common doors: gathering, overhead, and pedestrian. Consult the door installation instructions before installing the end panel for additional details. If the end wall has not been framed for the pedestrian door (if equipped), measure the door and frame the end wall as needed.

The end panel is installed after the end frame is installed and before any door installation.

ATTENTION: Some procedures shown within these pages may not apply to your end wall and end panel. It is the responsibility of the installation crew/contractor/owner to adapt these instructions as needed to install the end panel.

If you or the installation crew are not familiar with the installation of similar components, consult the services of a qualified contractor.

Observe standard safety procedures when operating the lifts and when installing the panel.

TO AVOID POTENTIAL DAMAGE AND INJURY, DO NOT INSTALL THE PANEL DURING WINDY CONDITIONS OR WHEN SUCH CONDITIONS ARE EXPECTED!

Space below is reserved for notes.



IMPORTANT: Before end panel installation, wrap end wall column connections with vinyl strip and secure using Tek screws and washers. Wrap all end truss connections with duct tape to protect end panel. Inspect end wall frame. Cover any fasteners and sharp edges that could cause damage to the end panel.

IMPORTANT: Before end panel installation, install all end panel termination components if applicable. Consult main cover and end panel details for your building and end panel to determine how lower end of end panel is secured to foundation. End panels without a ground flap typically do not require termination packages but may require a buffer board to protect end panel. Photo above shows a buffer board attached at the top edge of the foundation.

Buffer Board

End Panel

Buffer Board

Vinyl Strip

Duct Tape

Duct Tape

5



END PANEL INSTALLATION

The steps that follow describe the installation of a typical truss building end panel. Although many steps are common to all end panel designs, the building, foundation, end wall, and other factors will require additional steps during installation. The end panel in this example includes two horizontal pockets near the bottom edge. Review all information present in this guide and the main truss building documentation before you begin. Here are the basic end panel installation steps:

1. After clearing the area, spread end panel on the ground with its long edge along the end wall and the panel pockets facing up. Take additional steps if there is not enough area, or the conditions would soil or damage the panel.

ATTENTION: Positions lifts inside frame and station assistants in each lift to help with pulling end panel. Customer-supplied plastic film can be spread over the ground to protect panel from debris and dirt if necessary.

Pocket Side Up

SPECIAL NOTE: If main cover is installed and includes a bonnet that drapes over the end truss, it may be necessary to remove and reposition corner ratchets or winches used to secure bonnet of main cover. After installing end frame and end panel, reattach ratchets or winches and secure the main cover bonnet. May not apply to all buildings.



END PANEL INSTALLATION (CONTINUED)

2. Take first section of PVC conduit and insert plain end into panel pocket that follows the contour of end panel near its outer edge. For easier installation, bevel the end of the first PVC section using a utility knife or small hand grinder. Push section into pocket until belled end is near end panel pocket. Next, apply adhesive inside belled end of PVC.

3. Insert the end of another piece of PVC conduit into the first and continue pushing the assembly through pocket. NOTE: For easier installation, have an assistant grip outside the pocket near conduit end (which is inside the pocket) while someone continues to push conduit. This prevents conduit from rubbing and binding against pocket.

4. Continue gluing PVC sections to the PVC assembly as it is pushed through pocket. Once conduit end reaches other side of panel, allow six (6) inches or so to extend out of pocket.

5. Cut PVC to length so the same amount extends from pocket at both sides. Continue with next procedure.

Dashed line shows pocket and PVC conduit location.

Bevel plain edge of PVC conduit for easier installation.

7



Once PVC conduit is in place, install the pipe in the end panel horizontal pocket. If end panel has two (2) horizontal pockets, insert the larger diameter pipe in upper-most pocket; insert smaller diameter pipe in lower of the two pockets. Complete these steps:

1. Using duct tape, tape over plain end of a cover pipe and insert that end into end panel pocket. (If equipped, you can also install one vinyl end cap to finish the pipe end.) Continue sliding pipe until swaged/tapered end is a foot or so from pocket opening. Next, slide the plain end of another pipe onto the swaged end of the first.

2. Take two (2) Tek screws and a drill and drive screws through the pipes at the joint. Wipe shavings from the pipes and wrap the joint and screws with duct tape to protect the panel.

3. Continue sliding pipe assembly into pocket and adding more sections as described in previous step. Allow a couple feet of pipe to extend from the pocket at each end and secure pipe to foundation using strap and ratchet assemblies. DO NOT CONTINUE WITHOUT SECURING THE LOWER PIPE ASSEMBLY TO FOUNDATION. Continue with the next procedure.


Swaged End of Pipe

Plain End of Pipe



Complete these steps to pull end panel into position. Ensure you have assistants and proper lifts. DO NOT ATTEMPT TO PULL END PANEL IN WINDY OR STORMY CONDITIONS, OR WHEN SUCH CONDITIONS ARE PREDICTED. A LIGHT BREEZE CAN EASILY LIFT END PANEL CAUSING INJURY, DAMAGE, OR BOTH.


Pipe in Upper Pocket

1. Attach straps to the short pocket sections welded to end panel. Small panels may only have a single pocket near the center, top position. Larger and wider pockets will have a center pocket and pockets on both sides of the center position. Sample shows three (3) pockets used for pulling. Toss straps over end truss to assitants in lifts.

2. With a strap attached to each pulling pocket, carefully pull end panel into position. Ensure that panel does not catch on any end frame connection, bracket, or fastener. Continue pulling until end panel PVC pocket is 18" or so away from upper chord of end truss.

3. Temporarily secure pulling straps to frame. Add temporary straps between end straps (Step 3 on previous page) to secure and center panel on end frame. End panel is typically secured to each end wall column. This is shown in a later procedure. Consult building and end frame diagrams for additional details.

Tie pulling straps to small pockets in the locations identifed by arrows.

9



24" oc

Upp

er C

hord

End Panel Flap


4. Next, using a utility knife or similar tool, cut a small flap in the PVC conduit pocket to allow access to conduit. Do not cut through the end panel. Cut only the pocket. Take one ratchet and strap assembly and thread the free end of strap around PVC conduit and upper chord of end truss.

5. Remove any twists in the strap and thread free end through the slot in center hub of ratchet. Pull slack from strap and tighten ratchet until snug. Do not over-tighten. Monitor the position of the panel's lower edge. Do not pull the panel up too far. Measure and mark next ratchet and strap position 24" on-center from first.

6. Repeat steps to install and tighten another ratchet and strap assembly. Continue this process until all assemblies are installed along outer edge of end panel. (See arrows.) Tighten straps just enough to evenly support end panel. End panel PVC conduit should be equal distance from end truss at all positions.

ATTENTION: Photos on this page show the installation of ratchet and strap assemblies used to secure end panel to upper chord of end truss. (See lower photos.) Install these assemblies at 24" on-center along outer edge of end panel from pipe end on one side to pipe end on the other side.

Upp

er C

hord

PVC Conduit in Pocket

Space ratchet and straps every 24" on-center along the end truss.




7. Move to cover pipe in horizontal pocket and replace temporary straps (used when pulling the panel) with 2" straps. First, cut pocket material as shown to access pipe. Cut a piece of 2" strap to reach from winch to the pipe and back. Add extra to ensure adequate length. Feed strap through the opening in pocket, around pipe, and back out. Insert both ends into winch and tighten. (Arrows below show the direction panel is stretched.)

8. Tighten winch until strap is snug. Move to all remaining strap positions and repeat to install 2" straps. After installing all 2" straps, tighten these to stretch and secure the end panel. Return to the ratchet and strap assemblies installed in Steps 4-6 and tighten to remove wrinkles in end panel. Continue to tighten all straps until end panel is secure.

remove loose winch

Winches for 2" strap are typically installed at each end frame vertical column depending on frame and panel design.

Pipe in Pocket

11



END PANEL INSTALLATION—Vertical PVC ConduitWith panel stretched and secured, install vertical PVC conduit to keep the panel tight to end wall columns. Review the earlier procedure showing PVC conduit installation and gluing the joints (page 6). Dashed lines show position of vertical pockets for PVC conduit.

Slide PVC conduit (plain end first) into vertical pocket from bottom. Add sections of PVC conduit as needed to reach top of pocket. Glue all conduit connections. Install a fabric clip (CC6212) over pocket and onto PVC to clamp conduit in pocket.

Cut pocket to access PVC conduit.

Thread strap around conduit and into center hub of attached ratchet.

Photo shows ratchet and strap assemblies attached to one vertical PVC conduit inside panel pocket.

Cut PVC assembly so it is flush to bottom of pocket. Beginning 12" from bottom of pocket, mark first ratchet position. Install ratchet and strap as shown (left). Continue working up conduit installing ratchet and straps every 24" on-center. Tighten all ratchets until straps are snug. Repeat for all remaining vertical PVC conduit assemblies. Begin at center vertical positions and work outward.Tighten until strap is snug.

PVC in Pocket

End

Wal

l Col

umn

End

Wal

l Col

umn

24"On-Center

Fabric Clip



Some end panels include a second horizontal pipe pocket that runs the entire width along end panel bottom. Once a pipe assembly is inserted into the pocket, the lower edge is secured to the foundation or site using winches (or ratchets) and 2" straps. Pocket preparation and strap installation are the same as the procedures described in Step 7 on page 10 of this guide. Review that step and the photos on this page to install the last pipe for this style of end panel. Skip this procedure if end panel is without a lower pipe pocket. (Review end panel diagrams for termination package notes if applicable.)

END PANEL INSTALLATION — Lower Pipe (if present)

1. Slide first pipe into lower pipe pocket (if applicable). (Some end panels do not have a lower pocket.)

3. Wrap all joints and Tek screws using duct tape.

5. Prepare pipe pocket by cutting a small access notch.Thread strap through notch and secure strap to winch.

2. Secure each pipe joint using two (2) Tek screws as described in earlier cover pipe installation steps.

4. Continue to slide pipe through lower pipe pocket. See lower dashed line in photo above.

6. Tighten until snug. Repeat to install all remaining straps to secure lower pipe to the foundation.

Upper Pipe PocketLower Pipe Pocket

Outside view of end panel and winches attached to foundation.

Space winches evenly and anchor to foundation.

13



For buildings equipped with doors in the end wall, attach the 2" door casing receiver and cap components to door frame before removing end panel material from the opening. Depending on door design, excess panel material can be trimmed and wrapped around door frame members and secured using Tek screws, or it can be removed. Always consult the door installation instructions before removing any end panel material from the rough door opening.

ADDITIONAL DETAILS — DOOR INSTALLATION DETAIL

ATTENTION: Before installing any casing, consult the door installation instructions for details. Some gathering doors, for example, require that certain components attach to the door frame. Read those instructions before cutting the opening in the end panel. See the diagram below for an example. (Flat plates are include with gathering door if equipped.)

IMPORTANT NOTE – BI-FOLD DOOR INSTALLATION: Do not remove any end panel material without first consulting the installation instructions for the bi-fold door. If you have questions, contact your project manager.

TYPICAL OVERHEAD AND PEDESTRIAN DOOR

Install the 2" casing around each door frame to secure panel. See dashed lines. Once end panel is secure, material can be removed to create an opening for door installation. See next page.

Pipe in Pocket

Remove end panel material from door opening after attaching flat plates to door jambs. See next page.

Consult the gathering door instructions for flat plate installation details.

Flat Plates

GATHERING DOOR DETAIL

Pipe in Pocket



Follow these steps to cut an opening in the installed and stretched end panel:

1. Consult diagram below and mark a border on end panel within door frame of end wall.

2. Using the diagram and marks as guides, remove end panel material. See the shaded area in the diagram below.

3. To allow the end panel to wrap around the door framing, make a diagonal cut from the corner of the door frame to the corner of the end panel where the material was removed. See the circles in the diagram below.

4. Continue with the Secure End Panel to Frame Instructions that follow.

Sample end frame as seen from the inside. Consult photos near the back of this guide for additional details.

ADDITIONAL DETAILS — DOOR INSTALLATION DETAIL (continued)

Wrap this portion of the end panel around and secure it to the door frame using Tek screws and washers. See Step 1 in the next procedure.

Example Door Opening(Can be used on any size door)

Header

Doo

r Jam

b

Doo

r Jam

b

Finished Grade

Remove this shaded portion of the end panel material to create and opening for the overhead door.

PIPE NOTE: Remove pipe from all door openings and cap all open pipe ends using the supplied vinyl end caps.

Step 3 Cut

Horizontal pipe in pocket used to stretch end panel during installation.

END PANELATTENTION: The width of the border varies with the thickness of the door frame that the end panel wraps around. When cutting the panel for the door opening, allow sufficient panel material to wrap completely around the door jambs to the inside surface where it is secured using Tek screws and washers.

DO NOT CUT THE BORDER TOO CLOSE TO THE JAMBS. When in doubt, it is best to allow more material and trim it to the correct size after the panel is secured to the door jambs and header. See the photos at the end of these instructions to view an example.

Width of the border will vary with the width of the door jambs (1-ply, 2-ply, etc.).

VIEW OF ROUGH DOOR OPENING AS SEEN FROM INSIDE BUILDING

Width of the border will vary with the width of the door jambs (1-ply, 2-ply, etc.).


Remove this section of the end panel.

Pipe in Pocket

15



SECURE END PANEL TO FRAME INSTRUCTIONS

1. With door opening cut in end panel, secure panel to door frame as shown below. NOTE: For exposed corners of door frame that remain after wrapping panel around the frame members, cut a piece of material from scrap end panel material and secure piece to exposed framing if desired.

ATTENTION: DO NOT secure end panel to the door opening side or back of door jambs. Secure flap to the surface shown in FIG. 1 above. Some door kits use the back of door jambs for tracks and brackets. Figure 1 shows the end panel and door jamb as seen standing inside assembled frame.

2. After securing end panel around door frame, install door according to instructions included with door.

3. After door installation, reattach main cover bonnet, or install main cover if this has not been done. May not apply to some end panels and buildings.

Door Jamb

Bac

k of

Jam

b

Back of the End Panel

Install Tek screw along this face.

FIG. 1

1-ply jamb is shown.


Photo shows end panel material wrapped around and secured to the end frame using Tek screws and washers.

Inside (or back) of end panel.

Secure end panel to inside surface of frame using a Tek screw and neo-bonded washer. Diagram shows end panel as seen from inside building.

Door Opening



SHELTER CARE AND MAINTENANCE

Proper care and maintenance of your ClearSpan™ building is important. Check the following items periodically to properly maintain your building:

• Regularly check main cover and end panels (if equipped) to see that these remain tight and in proper repair.

• Check cable turnbuckles and cable clamps to see that these remain tight. Tighten as needed.

• Check cable to verify that it is not worn or wearing on a frame member.

• Verify that all ground anchors (if equipped) are tight and in good repair.

• Verify that all bolts and nuts are tight.

• Verify that all ratchets and straps are tight and in good repair. Replace worn or damaged parts as needed.

• Inspect anchor system and replace any worn or damaged parts.

• Do not climb or stand on the building at anytime.

• Remove debris and objects that may accumulate on the shelter. Use tools that will not damage cover when removing debris.

• Inspect building and all components frequently and attend to all findings promptly.

• Remove snow to prevent excess accumulation. Use tools that will not damage cover when removing snow.

• Check contents verify that nothing is touching cover or end panels (if equipped) that could cause damage.

• For replacement or missing parts, call 1-800-245-9881 for assistance.

Space below is reserved for notes.

17



Photo above shows ratchet and strap assemblies used to secure the vertical PVC conduits to end wall vertical frame members. The circled areas show where winches are attached to concrete piers to secure the horizontal end panel pipes and stretch the panel. Photo also shows where end panel is wrapped around door jambs. See arrows and next page. Actual straps and ratchets may differ.

Dashed lines show the positions of the vertical PVC conduit (right) and the metal horizontal pipe (below) used to secure end panel to end frame.

Ratchets/winches attached to concrete piers.

END PANEL – ADDITIONAL INSTALLATION PHOTOS

See FIG. 1 for close up on the next page.

Strap and Ratchet Assemblies and vertical PVC conduit.

Dashed line identifies PVC inside pocket.



Secure End Panel Flap — After Cover Installation: During end panel installation, end panel flap is trimmed to fit and secured to back of upper chord of end truss using Tek screws and washers. Main cover bonnet is then pulled back into position and secured. Secure flap every 2' to 3' along the upper chord of end truss.

Underside of Main Cover

End Panel Flap

End Panel

End Panel Flap

Tek Screw and Washer

Ratchet and straps for the main cover stretch pocket. Actual components may differ.

View shows the end truss as seen from inside the assembled building. Actual straps and ratchets may differ.


Secure End Panel Flap — Before Cover Installation: Depending on preference and cover design, the end panel flap can be secured to the backside of end truss before main cover installation. Secure flap every 2' to 3' along the upper chord of end truss using Tek screws and neo-bonded washers. IMPORTANT: Secure end panel flap before main cover installation when the main cover has a keder edge at the end truss position. Consult the main cover installation instructions before you continue for additional details regarding this main cover type.

1. Pull flap over end truss by hand or using a clamp and strap.

2. Secure flap using Tek screws and washers.

3. Space screws every 2' to 3' along backside of end truss.

19




In this example, end panel is shown wrapped around and secured to the vertical columns.

View shows end panel wrapped around door jamb and header of small pedestrian door.

1

CLEARSPAN™ DOORS


ClearSpan™

Giant Gathering Door Kit


A great, low-cost alternative to traditional doors.

Giant Gathering Doors

*Actual door and frame may differ from example shown.

CLEARSPAN™ DOORS


YOU MUST READ THIS DOCUMENT BEFORE YOU BEGIN TO ASSEMBLE THE DOOR

Thank you for purchasing this ClearSpan™ gathering door. When properly assembled and maintained, this door will provide years of reliable service. These instructions include helpful hints and important information needed to safely assemble and properly maintain the door. Please read these instructions before you begin.

If you have any questions during the assembly, contact Customer Service for assistance.

SAFETY PRECAUTIONS

Wear eye protection.•

Wear gloves when handling cable and steel parts.•

Use a portable GFCI when working with power tools • and cords.

UNPACK AND IDENTIFY PARTS

The following steps will ensure that you have all the necessary parts before you begin assembly.

Unpack the contents of the shipment and place where 1. you can easily inventory the parts. Refer to the Bill of Materials/Spec Sheets.

Verify that all parts listed on the Bill of Materials/Spec 2. Sheets are present. If anything is missing or you have questions, consult the Pictorial Parts Guide and all diagrams for clarification, or contact Customer Service.

NOTE: At this time, you do not need to open the plastic bags containing smaller parts such as fasteners or washers (if equipped).

ASSEMBLY PROCEDURE

The following instructions are general guidelines. The drawings and photographs contained in these instructions are for reference only. Large size doors may require equipment capable of lifting the weight of the door. Read and follow all safety information and instructions. Failing to follow these instructions may result in an improperly assembled door and will void all warranty and protection the owner is entitled to.

The steps outlining the assembly process are as follows:

Verify that all parts are included in the shipment. Notify 1. Customer Service for questions or concerns.

Read these instructions and all additional 2. documentation included with the shipment before you begin assembling the door.

Gather the tools, bracing, ladders, lifts, and assistance 3. needed to assemble and install the door.

Set the parts of the door near the building opening so 4. various components can be easily accessed as the instructions call for them.

Read the care and maintenance information at the end 5. of these instructions.

Complete all warranty information as instructed.6.

MATERIALS SUPPLIED BY CUSTOMER/OWNER

Winch to lift gathering door (additional purchase)•

Brackets to mount winch to frame•

Concrete for anchor chains•

Rebar to help secure chains in holes •

Duct tape to tape cable ends•

Additional materials as needed•

REQUIRED TOOLS

The following list identifies the main tools needed to assemble the door. Additional tools and supports may be needed depending on the structure, location, and application.

Metal-cutting saw•

Tape measure or measuring device•

Marker to mark locations on the pipes•

Variable speed drill and drill bits (A cordless drill with • extra batteries works best.)

Hammers and gloves•

Wrenches and sockets•

Ladders and/or work platforms•

Chalk line with blue chalk•

10mm wrench or ratchet and socket•

Tool to cut cable and chain•

Impact driver and impact socket set•

Clamps or locking pliers•

Power auger to drill 16" holes for anchor chains•

Lifts and assistants•

3

CLEARSPAN™ DOORS


COMPLETE THESE STEPS BEFORE INSTALLING THE DOOR

Complete the following steps before you begin the installation of the gathering door.

Install all end wall framing and door framing.1.

Install the end panel.2.

Secure the end panel to the door framing and cut the opening for the door.3.

Determine winch position and mount the winch to the frame as instructed using the documentation provided by the 4. winch manufacturer. Use the diagram below to help determine winch position and distance from the door. ATTENTION: These instructions describe one way to install the gathering door and to attach the cabling. If you prefer to mount the winch in a position that differs from the example, modify cable patterns and installation methods as needed. Building size, door size, custom designs, and building use all affect winch location and cable patterns. Consult the services of a professional contractor familiar with the installation of similar components if needed. Use these assembly instructions as a guide only. Parts shipped are based on the installation method shown below.

A

B

DETERMINE WINCH POSITION (Minimum)

A= Position of the 106762 Pulley Bracket (Step 6)B= Winch location

Distance (D) from A to B equals the height of the gathering door plus ten feet (10').

EXAMPLE:

Gathering door height is 32'. Distance (D) from A to B:

D = 32' (height of door) + 10'D = 42'

32'

Foundation

CLEARSPAN™ DOORS


Box BoltActual bolt may differ from what is shown. See individual component installation for correct box bolt to use.

IMPORTANT: The installation of the blind connection bolts cannot be reversed. Follow the instructions when installing these fasteners.

102569Roller Bearing

Assembly

108153Track Bracket

108155 Cable Pulley Bracket

The following graphics and photos will help identify the different parts. (Some parts are not shown.)

The conduits for your door are shipped in standard lengths. Trim conduits as needed to fit your door opening.

IMPORTANT: Some photos and diagrams throughout these instructions may show a door with slightly different dimensions or parts than your door. The assembly procedures are identical regardless of these differences.

106427 (16')Aluminum Channel

Fender WasherFAMF12B

Cable Thimble AS1085

Tek ScrewFA4484B

106762 Pulley Bracket

All-Purpose SnapAS3156

AS5011Pulley

GW1176Turnbuckle

Use Right-Threaded Eyebolt for Pulley

Assembly

5

CLEARSPAN™ DOORS


ClearSpan™ Giant Gathering Door Kit

OVERVIEW

This section describes how to assemble the gathering door. See illustration below to identify the main parts of the door.

Locate the required parts for each assembly procedure.1.

Install customer-supplied winch.2.

Assemble the building end frame and attach the end 3. cover. Cut the door opening in the end panel.

Attach bearings to door panel, glue PVC door conduits, 4. and cut to required length. Insert conduits into door panel pockets.

Attach track brackets to the door jambs and assemble 5. and attach bearing track to the brackets.

Attach the cable pulley brackets to the door header 6. and attach pulleys.

Install gathering door into the track and secure top of 7. the door to the header using Tek screws.

Drill conduits for cables and thread cables through 8. conduits and pulleys. Clamp cables to secure to conduits and main winch cable.

Prepare holes for concrete footings, add anchor chains, 9. and add concrete to holes.

Test door, clip door to anchor chains, and tighten with 10. winch.

Ground Level Concrete

Pony Wall

Door Track

Door Cable

Door Conduit

Door Panel

Sample End Frame (Inside View)

ATTENTION: Dashed lines around door show the outline of the door jambs and header.

Actual number of cables and door conduits varies with the door size.

CLEARSPAN™ DOORS


1 After installing the end framing according to the instructions supplied with the building, prepare the door panel by attaching bearings to the door panel tabs as shown below.

Spread the door panel out on a smooth, flat, clean surface with the conduit pockets facing up. The panel edge with the grommets is the top.

Take a bearing assembly, remove the nuts from the center bolts, and insert each bolt through the grommets located on the tabs of the door panel edge. (Position the side of the bearing bracket with the two bearings to the outside and away from the panel edge.) Install fender washers over each bolt, add the nuts, and tighten using a 10mm socket or wrench.

Repeat steps until all bearings are attached to the door panel tabs.

ATTENTION: When correctly installed, the nuts and fender washers of each bearing assembly are visible from inside the building when the door panel is installed and in the closed position.

ATTACH BEARINGS TO DOOR PANEL

Door Panel Tab

Grommet

Nut

Center Bolt

Washer

Bearing Assembly

Fender WasherFAMF12B

Door Panel: Outside Surface

*NOT SHOWN*Use a 111782, flat plate.Used here will extend life ofdoor panel tab.

7

CLEARSPAN™ DOORS


2 Measure the width of the door frame (inside-to-inside), connect individual sections of PVC conduit (both sizes), glue the joints, and let dry.

Cut the 1-1/2" PVC (WF4140) conduit assemblies and 3/4" PVC (108128) conduit assemblies to the required length, insert the 3/4" conduit into the 1-1/2" conduit, and glue a PVC cap onto each end of the 1-1/2" conduit assembly.

Repeat steps to assemble the remaining PVC conduits.

For the bottom conduit, connect 1.90" pipes and secure

3/4" PVC 3/4" PVC

3/4" PVC

1-1/2" PVCCap

1-1/2" PVC 1-1/2" PVC

each joint using a Tek screw. Tape over the Tek screw to protect the door panel. Cut the metal conduit the same length as the PVC conduits.

With all conduits assembled, insert the conduits into the pockets located on the door panel. Sample door shown below. NOTE: Insert the 1.90" metal conduit into the bottom pocket of the door panel. All other conduits are PVC.

PREPARE CONDUITS (PVC and 1.90" Pipe)

Sample Door

PVC Conduit

PVC ConduitGrommet

Conduit Pocket

Inside Surface of the Door Panel

Door Panel Tabs

PVC Conduit

PVC Conduit

PVC Conduit

Bottom

PVC Conduit

PVC Conduit

PVC Conduit

1.90 Conduit

Number of conduit pockets varies with the door height.

Aluminum flat and neobonded washers

2.375"

2.375"

2.375"(2) pockets of the door panel. All

2.375"

2.375" Conduit

111781 Cable guide sleeves are to be installedaround PVC pipe at the locations where cablewill run through the PVC. Make sure to slidethese onto the PVC before running the cableand putting end caps on.

CLEARSPAN™ DOORS


3 Using the diagrams below, mark the locations for the track brackets on each door jamb. Brackets are set at 24" on-center and 1-1/2" back from the inside edge of the jamb. Distance from the ground to the lower edge of the lower bracket is 17-3/8". See diagram below.

Place a bracket on the door jamb 1-1/2" back from the inside face of the jamb and mark the center hole location. Drill one (1) 5/8" hole in the jamb at each location using the marks as guides. Bracket can be secured to jamb using Tek screws (FA4484B) before drilling if desired IMPORTANT: See the note below in the shaded box. Insert a 5/16" (107796) box bolt through center hole of the track bracket and into the pre-drilled hole. Square the bracket on the jamb and tighten the blind connection bolt to expand the bolt. After installing the bolt, the bracket can be welded to the frame for extra support if desired. WARNING: To prevent damage to cover, end panel, and door panel, cover all panel material if you plan to weld brackets to the end wall frame.

Repeat the steps to attach all track brackets to the end wall.

ATTACH TRACK BRACKETS (108153)

Track Bracket

Box Bolt

After drilling bolt hole, insert bolt through track bracket and into hole in end frame (right).

Press components tightly together (below diagram).

Hold box bolt collar with a wrench and tighten center bolt using a wrench or socket. Exercise caution if using an impact driver and socket.

Sample Bracket

End Frame Vertical

24"

24"

24"

24"

24"

24"

24"

24"

24"

24"

24"

24"

24"

24"

24"

BRACKET TO GROUND17-3/8"TRACK CLEARANCE 6" ABOVE GROUND

Sample End Frame (as seen from the outside)

IMPORTANT: The installation of the blind connection bolts cannot be reversed. Follow the instructions when installing these fasteners.

Door Jamb

1-1/2"

Inside of shelter.

Outside of shelter.

Weld

Weld

24" Marko.c.

Jamb

Tek Screws if desired

9

CLEARSPAN™ DOORS


4 With assistance, measure the required length and assemble and cut the door track (106427) as needed. For panel installation, the door track begins 6" above the ground and runs 6"-8" above the header. Use these dimensions as guides when cutting the assembled door track to length and mounting it to the track brackets. To splice two sections of door track, cut an 8" section of track channel and secure it to the backside of the main track sections over the joint as shown in the diagrams below (lower left).

Place the assembled door track against the installed track brackets as shown and clamp in place. Install the door track flush with the outside edge of each track bracket. Mark each hole position on the door track.

Remove the door track and drill a 5/16" hole at each mark on the track. Reposition the prepared door track on the brackets and attach it using the supplied 1/4" bolts (FAG304B), flat washers (FAME16B), and lock nuts (FALF35). Tighten all bolts except the mounting bolt at the bottom of the track. The bottom bracket bolt on each track must remain lose to install the door panel later in these instructions.

Repeat the steps to assemble and attach the remaining door track to the track brackets.

6" - 8"

Install track 6" above ground level.

GROUND LEVEL

DOOR JAM

BRACKET

TRACK CLEARANCE 6" ABOVE GROUND

INSTALL DOOR TRACK

The inserts shows how to splice the joint between two sections of 102570 aluminum channel. Use Tek screws and an 8" section of aluminum channel to splice the channels together.

To avoid conflicts with the bearing assemblies when installed, install Tek screws through the door track and into the 8" splice section.

8"

Tek Screw

CLEARSPAN™ DOORS


Drill one (1) 3/4" hole in the header at the marked bolt hole location. See STEP 3 for Tek screw c. comment and using them to secure bracket for drilling.

Insert a 3/8" (107797) box bolt through the hole of the cable pulley bracket and d. into the drilled hole in the header. Tighten the blind connection bolt to expand the bolt. After installing the bolt, the bracket can be welded to the header for extra support if desired. WARNING: To prevent damage to cover, end panel, and door panel, cover all panel material if you plan to weld brackets to the end wall frame.

With the bracket attached, install the cable pulley assembly as shown. When mounted properly, the e. pulley will swivel. Repeat the steps to mount the remaining cable pulleys.

One bracket is attached to the header in line with each vertical end wall frame member installed as shown in the photo to the right. NOTE: Install cable pulley brackets flush with the bottom of the header as shown. See diagrams.

Remove the right-threaded eyebolt from a. the turnbuckle and attach to the cable pulley as shown below.

Place a cable pulley bracket flush with b. the bottom of the header and in line with a vertical frame member, and mark the center hole location on the header.

5 ATTACH PULLEY BRACKETS (108155)

Vertical End Frame Member

Header

Remove right- threaded eyebolt. Install nuts and washers to mount pulley to bracket.

HEADER

CABLE PULLEY BRACKET [108155]

WELD SIDES OF BRACKET FOR EXTRA SUPPORT, IF NEEDED.

BOTTOM OF BRACKET MUST BE FLUSH WITH THE BOTTOM OF THE HEADER.

3/8" BOX BOLT [107797]

5a 5b, 5c and 5d

PULLEY ASSEMBLY

5e 108155FALB38B

Nuts

FAME53B Washers

If end wall verticals are not present or are not spaced evenly above the header, count the number of 108155 brackets with your door, space evenly on the header, and attach as described below.

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CLEARSPAN™ DOORS


6 The 106762 universal pulley bracket is anchored to the header and serves as the point where all door cables meet. For this installation example, pulleys attached to this bracket—one for each door cable—help to direct the cables to the winch.

Attach the 106762 pulley bracket on the side of the door frame/building where the winch is mounted. Complete these steps to attach the bracket:

Take the 106762 pulley bracket, align the bottom of the bracket mounting plate with the top of the header, and center the bracket on the door jamb. See diagram to the right.

Mark the positions of the bracket mounting holes on the jamb, set the bracket aside, and drill the mounting bolt holes using a drill and 13/16" drill bit.

Set the pulley bracket in place and secure it to the jamb using the 1/2" (107798) box bolts. Refer to STEP 3 if needed to correctly install the bolts.

ATTACH 106762 PULLEY BRACKET

With the bracket secure to the jamb, install each pulley assembly using STEP 5 as a guide. (IMPORTANT: See note below for correct nut and washer quantity and placement.) Evenly space the pulleys on the pulley bracket. Install one pulley for each door cable. When installed correctly, the pulleys will swivel freely to keep the cables aligned. Do not tighten the locking nuts on the pulleys at this time.

Continue by installing the door panel.

DOOR TRACK

CONDUIT IN POCKET

TEK SCREW AND WASHER

UNIVERSAL PULLEY BRACKET

ROLLER BEARING

TOP EDGE OF HEADER

JAMB106762

BOLT107798

JAMB

DOOR TRACKCABLE

CABLE THROUGH CONDUIT

DOOR PANEL

PULLEY ASSEMBLY

CONDUIT IN POCKET

TEK SCREW AND WASHER

ROLLER BEARING

TOP EDGE OF HEADER

MAIN

TO W

INCH

LOWER EDGE OF HEADER

EDGE OF JAMB

ADJUSTING PULLEYS: Pulleys attached to the 106762 bracket are used to make the final tension adjustments to the cables. Install two FALB38B nuts and a FAME53B washer above the 106762 bracket and a washer and two nuts below the bracket. Install the pulley so most of the adjusting threads extend below the 106762 bracket so pulley can be adjusted upward to tighten cable. Dashed line (photo to the right) divides upper and lower nuts and shows position of the bracket.

CLEARSPAN™ DOORS


7 With assistance, spread the gathering door out on a flat surface with the conduit pockets facing up and the top of the door panel (grommet end) placed next to the door frame.

Fold the top of the panel back to reach the first bearing and align the bearing with the door track at the bottom of the door opening.

ATTENTION: Verify that the two side bearings of each bearing assembly are positioned away from the door frame.

As shown in the photos to the right, feed the bearing into the roller track and clamp it in place.

Move to the other edge of the door panel and feed the next assembly into each track. Repeat these steps until all bearings are installed into the roller tracks.

IMPORTANT: To prevent damage, do not force or pull too hard on the door during the installation. Use additional assistance to help feed the bearings into the tracks and to lift the panel. Bearings should move freely in each track.

Once all bearing assemblies are slid into the track, install the lower 1/4" bolt, flat washer, and lock nut to secure the lower edge of each track to the track bracket. See STEP 4 if needed.

Lower end of track

View shows a similar bearing and track assembly as seen from outside the shelter. Track shown is for illustration only and it is not attached to frame. Single bearing of each bearing assembly is positioned toward the door jambs.

INSTALL DOOR PANEL

Bearing

Jamb

Gathering Door

13

CLEARSPAN™ DOORS


8 With assistance, take the upper edge of the gathering door and, using Tek screws and fender washers, secure the door panel to the header. Keep the door material stretched and pulled evenly as panel is attached.

To help pull the panel into position, use ropes or cables threaded through the pulleys attached to the header and tied to the upper conduit at the top of the door panel. Drill a 1/2" hole in the conduit in line with each pulley if needed. Holes can be used later for main cable installation if they are drilled in line with pulleys. Door is heavy! Assistance and a lift are required.

ATTACH DOOR PANEL TO HEADER

Tek screw

Conduit Pocket

Blue Chalk Line

Blue Chalk Line

Cable Bracket and Pulley

With the panel attached at the top, remove any ropes, cables, and clamps, and allow the door to "relax" and hang from the header. This is the closed position. Move to the lower end of the gathering door and evenly spread the door material between each roller track.

Verify that all conduits are centered in door panel pockets.

Using a blue chalk line, strike a straight line from the top of the panel in line with each pulley to the bottom conduit pocket to mark the cable locations on the inside of the door.

ATTENTION: Do not use red chalk.

Take the upper edge of the gathering door and,using aluminum flat, Tek screws and neobondedwashers, secure the panel to the header.

CLEARSPAN™ DOORS


9 Using the blue chalk line as a guide, drill a 1/2" hole through each pocket and conduit in the location identified by the line. The 1/2" hole allows the cable to pass through the conduit smoothly during operation. See diagrams below and on the next page.

Beginning at the edge of the door panel closest to a. the 106762 pulley bracket installed in STEP 6, set the bulk cable at the base of the door. Thread the free end of the cable up and through the 1/2" holes in the 1.90" metal conduit at the bottom of the door panel. Continue threading the cable up and through the remaining PVC conduits until you reach the top of the panel. Assistance is needed when threading the cable. Run this first cable through the pulley attached to the header, over and through the innermost pulley attached to the 106762 universal pulley bracket, and down to the mounted winch. Verify that the power supply to the winch is off and connect the free end of the cable to the winch as instructed by the winch manufacturer. Move back to the bulk cable and cut the cable to length allowing approximately 12" extra to install the cable thimble and clamps. Using the diagrams below, install the clamps and thimble to secure the first cable. This is the main cable to the winch.

Move the bulk cable to the next chalk line and b.

Drill and insert cable through conduit and door pockets.

INSTALL CABLES

thread the cable through the 1/2" holes in the conduits. Run the cable through the pulley and over to the next pulley attached to the 106762 bracket (moving outward from the header). Pull approximately 5' of cable through the pulley and temporarily tape the loose cable end to the main cable attached to the winch to keep the cable from feeding back through the pulleys. Return to the bulk cable, cut the cable to length, and secure as previously described.

Repeat c. Step b for all remaining cables. NOTE: The gathering door cable farthest from the 106762 bracket feeds through the pulley that is positioned farthest from the door jamb in that bracket. See the diagram on the next page.

Drill 1/2" hole through conduit and pocket.

Lower 1.90" Pipe

Insert 5/16" air craft cable through the conduit and pocket.

ThimblePosition

Secure cable using four (4) clamps.

To the top of the door panel.

AS1050 Cable

Clamps

AS1050 Cable

Clamps

2.375"upper 2.375" metal conduit

, except for the last 2.375" metal conduit.

Upper 2.375" metal pipe Upper 2.375" metal pipe

15

CLEARSPAN™ DOORS


10 INSTALL CABLES TO MAIN WINCH CABLE

After all cables are installed, cut to length, and secured at the bottom, attach the free ends of the cables to the main cable attached to the winch.

Verify that all cables are seated properly in each pulley.a.

Slightly tighten the b. main cable using the winch (if needed) to remove all slack. The door must remain in the closed position during this step.

Move to each of the remaining cables and pull to remove the slack from each of these cables.c.

Attach each cable to the main cable using d. one cable clamp per cable positioned 3"-4" from the free end of each cable. Stagger connection points as needed. Trim cable ends as needed to allow cables to mate properly with the main cable to the winch.

Attach another cable clamp to each cable e. 6" from the first clamp.

Tape the free end of each cable to the main f. cable to prevent tangles and fraying.

Test the operation of the door and adjust g. cables as needed so each has comparable tension. See STEP 11 to adjust cables.

Continue by constructing the anchors for h. the gathering door.

Main Cable to Winch

Main Cable

Tape Cable Ends

AS1050 Cable

Clamps

CLEARSPAN™ DOORS


11 ADJUST GATHERING DOOR CABLES

In some instances, it may be necessary to adjust cable tension so all cables share the door weight equally. Complete these steps to make the final cable adjustments.

Lower the door to the closed position.1.

Verify that each pulley assembly is installed 2. with two (2) nuts and a washer above the 106762 bracket and a washer and two (2) nuts below the bracket.

Move to the cable or cables that need 3. additional adjustment and tighten the nut closest to the top of the 106762 bracket on each pulley assembly.

Once the cables are at the desired tension, 4. lock the pulley in place by tightening the upper two nuts together.

Move to the nuts on the lower side of the 5. bracket, adjust so pulley swivels, and tighten nuts together to maintain the set clearance.

With all pulleys adjusted, test the operation 6. of the door.

ADJUST PULLEYS UP OR DOWN TO SET CABLE TENSION.

FALB38B Nuts

FALB38B Nuts

FAME53B Washers

Assembly shown without 106762 bracket. Install nuts and washers in the order shown. Dashed line identifies division between nuts and washers above bracket and those below.

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CLEARSPAN™ DOORS


12 The gathering door is locked in the closed position using chains anchored in concrete footings. The customer is responsible for preparing these footings and installing the chain. Consult the services of an experienced professional contractor if needed to properly prepare the footings.

NOTE: You must install anchor chains! These instructions describe setting the anchor chains in concrete footings dug into the site. If a concrete floor exists, or footings or walls are present, the owner/building must take additional steps to set the anchor chains used to secure the door when it is closed. Consult the services of an experienced professional contractor if needed to properly secure the anchor chains to the site.

With the door in the closed position, mark on the ground the locations of each cable. Raise the door so it is fully opened and out of the way.

Directly below each cable system, use a 16" auger to drill a 4' anchor hole. Remove the excavated soil to clear the site.

Locate the bulk chain supplied with the door kit and divide it evenly based on the number of cables present in the gathering door. Example: If the door has 5 cables, cut the chain into 5 equal lengths.

Using the diagram below, insert rebar (or similar bar stock) through the lower chain links of one chain section as shown. These help secure the chain in the hole after concrete is added.

Lower one chain into one hole leaving approximately 12" of the chain above grade. Fill hole with concrete and let the concrete set.

Repeat the steps for the remaining chain anchors.

Locking Chain Locations

CONSTRUCT DOOR ANCHORS

Ground Level

Concrete in hole

Rebar

Anchor Chain12"

CLEARSPAN™ DOORS


13 SECURE DOOR WHEN CLOSED

Once the concrete is set, complete the following steps to secure the door when closed. ATTENTION: To prevent damage and possible injury, always secure the door to the anchor chains when it is in the down/closed position. Door must be either fully opened when in use or fully closed and secured to the chain anchors as described below. Never allow the door to remain partially opened.

Using the winch, lower the door until fully closed. With the door closed, connect each gathering door cable to the chain anchor using the supplied clips.

Move to the winch and open the door just enough to apply tension to the anchors.

WARNING: To prevent damage to the door and winch, do not overtighten the cables! Tension should be just enough to keep the door in place during windy conditions.

To open the door, use the winch to lower the door and loosen the anchors, unhook the cables from the anchor chains, and open the door.

Lower door using winch and clip cable to anchor chain.

Ground Level

Bottom 1.90" Door Panel Conduit

Raise to lock door.

AS3156 All-Purpose Snap

Bottom 1.90" Door Panel Conduit

Upper 2.375" Door Panel Conduit

Upper 2.375" Door Panel Conduit

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CLEARSPAN™ DOORS


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