psm rotor management solutions · psm offers customers a rotor management solution that capitalizes...

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PSM offers customers a rotor management solution that capitalizes on PSM’s engineering expertise, using full 3D steady state and transient analysis models, and a portfolio of rotor and blading design upgrades. PSM services Frames GE & SW/MHI 501F/701F, 7FA/9FA, 6B, 7B/E, 9E We offer the following capabilities: + Unstack, deblade and restack with tip grind of new blades + Complete rotor structural analysis to support repairs + Own design blading with reliability improvements (501F, 701F, 7FA, 9FA) + Compressor clocking optimization + Specialized curvic coupling inspection technique + Blade slot crack blending + Patch ring repairs + RO retention plug modification + Compressor thru-bolt inspection by ATS Example Design Solutions Available + PSM replacement spindle bolt design addresses observed failure in 501F fleet. + Solution includes change to bolt and nut as well as assembly procedure. + Belly band improvements include material change, wear coupling, installation procedure, and redundancy against cooling air leakage. + PSM’s Compressor Wheel 0 (CW0) incorporates a new dovetail profile to reduce stresses in the known crack location. The recontoured dovetail is an example of a LifeMod that can be applied at repair to CW0’s not exhibiting cracks. + In-situ blend/polish/peen of first turbine disk cooling slot, with additional life-enhancing solutions available upon full destack. PSM Rotor Management Solutions www.psm.com The Proven Alternative Ansaldo Energia Group

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PSM offers customers a rotor management solution that capitalizes on PSM’s engineering expertise, using full 3D steady state and transient analysis models, and a portfolio of rotor and blading design upgrades.

PSM services Frames GE & SW/MHI 501F/701F, 7FA/9FA, 6B, 7B/E, 9EWe offer the following capabilities:+ Unstack, deblade and restack with tip grind of new blades+ Complete rotor structural analysis to support repairs+ Own design blading with reliability improvements (501F, 701F, 7FA, 9FA)+ Compressor clocking optimization+ Specialized curvic coupling inspection technique+ Blade slot crack blending+ Patch ring repairs+ RO retention plug modification+ Compressor thru-bolt inspection by ATS

Example Design Solutions Available

+ PSM replacement spindle bolt design addresses observed failure in 501F fleet. + Solution includes change to bolt and nut as well as assembly procedure.+ Belly band improvements include material change, wear coupling, installation

procedure, and redundancy against cooling air leakage.+ PSM’s Compressor Wheel 0 (CW0) incorporates a new dovetail profile to reduce

stresses in the known crack location. The recontoured dovetail is an example of a LifeMod that can be applied at repair to CW0’s not exhibiting cracks.

+ In-situ blend/polish/peen of first turbine disk cooling slot, with additional life-enhancing solutions available upon full destack.

PSM Rotor Management Solutions

www.psm.com

T he Proven A l t e r na t i v e

Ansaldo Energia Group

ROTOR MANAGEMENT SOLUTIONS

Ansaldo Energia Group

Rotor Lifetime Extension (LTE)

PSM’s Rotor LTE program can extend the useful lifetime of your rotor. With the advancements in computing power, material properties, fracture mechanic methodologies, and inspection techniques, it is now possible to assess the potential to run rotors beyond their original published limits. Rotor LTE is enabled by:

+ Advanced non-destructive inspection techniques, utilized to detect surface and volume flaws

+ Full rotor material characterization

+ Full 3D Finite Element Analysis (FEA) models for thermal & structural analysis

+ Inspection results and operational history fed back to the FEA Model

Any problematic flaws identified are analyzed, and a report detailing the predicted remaining rotor capability is generated, empowering owners to make informed decisions about their rotor assets. Optional rotor modifications can be applied called LifeMod’s, that are designed to extend rotor lifetime in known life limiting locations.

Revision 5/2017

Contact your PSM Sales Representative for more information.Call: 561.354.1100 or email: [email protected]

© 2017 Power Systems Mfg., LLC (PSM). PSM is not an authorized distributor or representative of GE, Siemens, Mitsubishi, or Westinghouse. The data contained herein is provided for information purposes only. PSM makes no representation, warranty or guarantee (whether expressed or implied) as to the accuracy or completeness of such data or any projected performance criteria.

www.psm.com

Ansaldo Energia Group

PSM, LLC Sales for Gas Turbines1440 West Indiantown RoadJupiter, Florida 33458 USAPhone: +1 561 354 1100

Ansaldo Thomassen BVSales for Gas TurbinesP.O. Box 956990 AB RhedenThe NetherlandsPhone: +31 26 497-5800

Sales for Gas TurbinesICAD III – Abu Dhabi United Arab Emirates Phone: +97126119500

Sales for Gas TurbinesPhone : +886-963-765-952

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