iamkp-b-a045-r1 copyright © yokogawa electric corporation 2006/07 yokogawa field solutions july...

IAMKP-B-A045-R1Copyright © Yokogawa Electric Corporation2006/07

Yokogawa Field Solutions

July 2006

Yokogawa Electric Corporation

Yokogawa Field SolutionIAMKP-B-A045-R1Copyright © Yokogawa Electric Corporation2006/07

Agenda

» Today

» Vision

» Future


Today

Today


VigilantPlant building blocks

Design and Engineering

VigilantPlant = the clear path to operational excellence

Installation &Commissioning

Operation &Optimization

Maintenanceand upgrade

Revamp andExpansion

Production Management

Asset Management andOperational Efficiency

Production Control andSafety Management

Data Acquisition andLogic Control

Analysis and Quality Control

Sensing and Actuation

pla

nt-

wid

e in

teg

rati

on

life-cycle optimization

Measu

reC

on

trol

Op

tim

ize

ER

P


Magnetic

AXF

Vortex

DYF

Differential

PressureEJA/EJX

CoriolisRota Mass

Variable Area Rota Meter

Single Loop & Temperature Controller

Signal Conditioner

PowerMonitor

Data Acquisitionand Monitoring

PaperlessRecorder

Chart Recorder

IA Products --- Business domain

Oxygen Analyzer ZR

Near-infrared SpectrometerNR800

pH Transmitter PH202

Conductivity Transmitter SC202

I/P ConverterPK200

Advanced ValvePositioner YVP

　Ultrasonic

US300

Pressure/DifferentialPressure EJA/EJX

Remote　 Seal

Pressure

Flow

ControllerData Acquisition/Recorder

Level

Analytical

Positioner

Temperature

ProductionManagement

Asset Management and Operational Efficiency

Production Control and Safety Management

Data Acquisition and Logic Control

Analysis andQuality Control

Sensing and Actuation

Differential Pressure EJA/EJX

Temperature TransmitterYTA50/70

YTA100/300

Process Gas ChromatographGC1000MKII


Vigilance in our continuous R&D on sensor　technology

Continuous R&D investments in key sensor technologies

1970’s 1980’s 1990’s 2000’s

YOKOGAWA

COMPANY ‘A’

COMPANY ‘B’

Analog

Digital

Analog

Analog

Analog

Analog

UNI⊿

DPharp EJDPharp

EJA

E10

DPharpEJX

P10

Analog

YA11Force Balance

Capacitance

Piezoresistive

Silicone Resonant


Vigilance -- New DP transmitter sensor development

Silicon as

material

Micro Machiningas production

MechanicalProcess

MetalMaterial

Barometer

Mechanical Resonant Sensor<DIGITAL SENSOR>

Silicon Resonant Sensor

<DIGITAL SENSOR>


Vigilance -- Introduction of the latest technologies

An-isotropic Etching of Silicon

Vacuum-Sealed Resonator(Sealed in Hydrogen, Heat Treated in Nitrogen)

Construction of Silicon Resonator by Electron Microscope

Resonator

Shell

Vacuum chamber

SemiconductorTechnology

Nuclear FusionTechnology


Strong to Environmental Change Small Temperature EffectSmall Static Pressure Effect

Small HysteresisNo A/D Converter (Frequency Output)

High Sensitivity (Gauge Factor)

Vigilance -- Superiority of silicon resonant sensor

Input Output Characteristics M capsule 0 - 100kPa(0 - 400inH2O)

-0.08-0.06-0.04-0.020.000.020.040.060.08

0 20 40 60 80 100

Input %

Err

or

%

Long-term Stability Data for Sensor Module (@23degC)

Wide Range Ability

High Accuracy

Long Term Stability


Vigilance -- Digital sensor revolution

Multi Sensing– Dual Pressure Output

• Enhanced Silicone Resonant Sensor• Measure Differential Pressure and Static Pressure at the same time

– Dual Temperature in Sensor and Amplifier• Self Diagnostics and Advanced Diagnostics

SIL2 Certificate– IEC 61508: 2000; Part 1 to Part7

• Functional safety of electrical/electronic/programmable electronic safety-related system; Type B; SIL 2 ( single use )

– High Reliable Resonant Sensor with NO Dangerous Mode

– Powerful Diagnostics Function– Reverse Calculation Mechanism – Field-proven Delivery Record and Low Failure Rate– Reliable Design Procedure and Production System

based on ISO9000


Recently awarded projects

ARAMCO/SUMITOMO RABIGH

JCP & PMDRAS GAS

ARAMCO/Sumitomo Petro Rabigh(2006)• Ethylene Complex; Saudi Arabia; 20,000 Yokogawa devices

JCP (Chevron) (2006)• Petrochemical; Saudi Arabia;

3,500 Yokogawa devices

RASGAS (2005)• Gas Production; Qatar; 6,000 Yokogawa devices

PMD Saudi Arabia (Fluor UK) (2005)• Petrochemical, Saudi Arabia;


PEMEX/Dragados (2005)• Ethylene Revamp; Mexico;



Yokogawa devices at work

Mag Flow meterOver 400,000 units are operating in various industries worldwide.

Vortex Flow meterOver 300,000 units are operating in various industries worldwide.

TransmitterOver 3,000,000 units are operating in various industries worldwide.


Yokogawa transmitters at work

Over 3,000,000 units worldwide

Middle East50,000

China 250,000

Russia 40,000

Europe 150,000

Japan 1,500,000

Korea 180,000

North America 100,000

Africa 20,000

Australia 80,000

South America70,000

India 50,000

South Asia 200,000

Taiwan 130,000

: 10,000 units : 50,000 units : 500,000 units


Yokogawa gas chromatography analyzers at work

Europe/Middle East/

Africa550

China550

Japan4,200

Americas300

Total:

6,400

Asia/Pacific

600


Yokogawa industrial recorders market share at a glance

Europe

Others

China North AmericaJapan

Asia/Pacific

YOKOGAWA Market Share

Over 1,300,000 units Sold


Global share of pressure & D/P transmitters

Market size: 1491.9 M$@2004InvensysSMAR

21.3%

3.0%

2.3%2.5%

2.5%

3.9%4.1%

4.5%

7.0%

7.5%

Siemens

Honeywell

Yamatake

Fuji

ABB

E+H

Others

Emerson

Source: ARC 2004

41.4%

YokogawYokogawaa

30% @2006 30% @2006 TargetTarget

14.9% @200214.9% @2002

11.6% @200011.6% @2000

5.1% 5.1% @1995@1995

21.3% 21.3% @2004@2004


The new generation transmitter : EJX

Second Generation of field proven Silicon Resonant Sensor

Multi Sensing– D/P, static Pressure & Dual Temperatures – Multi Variable Transmitter as a family

High ACCURACY　– 0.04%(EJX-A),0.025%(EJX-R)

Safety Certification (SIL2- TÜV) as standard

World first Exia availability for Class 1 online software download

Multi Sensing Transmitter

IEC 61508: 2000

SIL 2 (single mode)

SFF = 93%

du = 3,4*10-8/h

Lifetime > 50 years

Safety

IEC 61508: 2000

SIL 2 (single mode)

SFF = 93%

du = 3,4*10-8/h

Lifetime > 50 years

Safety

International Forum Design Awards


Vision

Vision


Our aspiration

To be your single-source partner for asset maximization and TCO reduction

Key value propositions:

Deliver total solutions and life-cycle support

Be your single-source partner

To help you achieve operational excellence through See-Know-Act cycle


Example of MAC/MIV services

Total solutions and life-cycle services

EJA digital pressure transmitters

Rotamass mass flow meters

CENTUM DCS including network

design engineering

ProSafe safety management

system

Plant Resource Manager (PRM)

YTA temperature transmitters

Exaquantum (PIMS) including OPC

stationBuy-out item

including system integration

Commissioning & Start-up

Maintenance activities for all

instrument system including buy-out

items

Integration capability

Life cycle support

Project management


Be your single-source partner

Technical Partner’s Products


in IA Products business

Fewer surprisesFewer surprises

Free of bottlenecksFree of bottlenecks

Less blind spotsLess blind spots

To help our customers achieve operational excellence

Improve quality and reduce cost with multi- sensing intelligent devices See process value on-line with fewer devices

Increase asset utilization with predictive diagnosticsKnow your plant real state through Diagnostics by displaying data clearly Foresight a lifetime of plant

efficiency by life cycle maintenanceProvide the Right Information at the Right Time to the Right People through plant wide digital network





Less blind spotsLess blind spotsImprove quality and reduce cost with multi- sensing intelligent devices See process value on-line with fewer devices





SEE CLEARY : Less blind spots

See process value on-line with fewer devices with low installation cost and low maintenance cost

No longer required

DP + SP

Temp.Sensor

No longer

required

EJX /MV Mass Flow Output Multi sensing (DP,SP, Temp, Density)

EJX reduce your maintenance effort

You only maintain 1 transmitter, not 2 or 3





Less blind spotsLess blind spotsImprove quality and reduce cost with multi- sensing intelligent devices See process value on-line with fewer devices





KNOW IN ADVANCED: Fewer surprises

Increase asset utilization with predictive diagnostics

Monitoring of Insulating CoatingsADMAG-AXF monitors changes in signal ADMAG-AXF monitors changes in signal

impedance caused by insulating coatings impedance caused by insulating coatings on electrodeson electrodes

ElectrodeElectrode

CommonCommon

Coating Level

Flow Rate 160.545

m3/h ＦＲ

ＦＴＬ

m3

LEVEL３

ADH

Total

Patente

d


KNOW IN ADVANCED: Fewer surprises

Zirconia Oxygen probe Advanced/Predictive diagnostics

– Zirconia oxygen analyzer• Prediction of cell life based on cell impedance

– pH analyzer• Deterioration check of glass membrane

EXAxt seriesUnique full face LCD display

– Multi-variable display• Measured Value, Cell mV, Temperature

– Long term trending and history

MaximumAverageMinimum

Know your plant real state through Diagnostics by displaying data clearly



Improve quality and reduce cost with multi- sensing intelligent devices See process value on-line with fewer devices





Less blind spotsLess blind spots



ACT WITH AGILITY: Free of bottlenecks

Provide the Right Information at the Right Time to the Right People through plant wide all digital networks Field device engineering and maintenance toolField device engineering and maintenance tool

“One Tool for All” Faster commissioning and start-up

Field Devices

Yokogawa

Vendor A

Vendor B

EJX/EJA DYFAXF ROTAMASS

Multi devices

Multi vendors

Multi protocols

Multi presentationtechnologies

YTA Analyzers

・・・YVP



Foresight a lifetime of plant efficiency by life cycle maintenance Field device engineering and maintenance toolField device engineering and maintenance tool

“One Tool over Device

Lifecycle” to manage device

information

Shutdown Maintenance

Replacement

Configuration & Setting

Loop Check, Commissioning

Daily maintenance

One Data BaseOne Data Base

Any timeAny time

EverywhereEverywhere

EveryoneEveryone

Maintenance Engineer

Instrument Engineer

Field Operator



Provide the Right Information at the Right Time to the Right People through plant wide digital network

Email Notification of

Alarms

Monitoring via Web

Plant SCADA/HMI system

Field data

Office area

Internet

FTP

DXAdvanced


Future

Future


1980

1990

2000

2010

Development history and roadmap


1980

1990

2000

2010

SEE C

lear

ly

“Multi

Sen

sing”KNOW

in a

dvance

“Adva

nced D

iagnost

ics”

ACT with

agili

ty

“Pla

nt wid

e Dig

ital N

etwork

”



1980

1990

2000

2010

SEE C

lear

ly

“Multi

Sen

sing”

Series

EXA

EXA xt

GC8

GC1000

ZR

ZO

GC1000MK2 NR800

ZA

ADMAG AM

ADMAG CA

ADMAG SE

YEWFLO

ADMAG AE

YEWFLO Style E

DYF

Rotamass

Rotameter

US300

ADMAG AXF

UNI⊿

YVP Positioner

DPharp EJ

DPharp　 EJA

YTA110/320 Temp.

YA53

YT200 Temp.

DPharp EJX

Evolution ofEvolution of Sensing Sensing

TechnologyTechnology



1980

1990

2000

2010

SEE C

lear

ly

“Multi

Sen

sing”

UNI⊿

YVP Positioner

DPharp EJ

DPharp　 EJA

YTA110/320 Temp.

YA53

YT200 Temp.

DPharp EJX

Series

EXA

EXA xt

GC8

GC1000

ZR

ZO

GC1000MK2 NR800

ZA

ADMAG AM

ADMAG CA

ADMAG SE

YEWFLO

ADMAG AE

YEWFLO Style E

DYF

Rotamass

Rotameter

US300

ADMAG AXF

InGaAs photodiode

High voltage switching device

MEMS

pH electrodes


I/P module

Silicon Resonant Multi-Sensor


TechnologyTechnologyEvolution of Device/ Evolution of Device/

Component TechnologyComponent Technology



1980

1990

2000

2010

UNI⊿

YVP Positioner

DPharp EJ

DPharp　 EJA

YTA110/320 Temp.

YA53

YT200 Temp.

DPharp EJX

Series

EXA

EXA xt

GC8

GC1000

ZR

ZO

GC1000MK2 NR800

ZA

ADMAG AM

ADMAG CA

ADMAG SE

YEWFLO

ADMAG AE

YEWFLO Style E

DYF

Rotamass

Rotameter

US300

ADMAG AXF

Multivariable Sensor

InGaAs photodiode


MEMS

pH electrodes


I/P module




SEE C

lear

ly

“Multi

Sen

sing”

Evolution of Device/ Evolution of Device/ Component TechnologyComponent Technology



1980

1990

2000

2010

Self Diagnostics

Advanced Diagnostics

Predictive Diagnostics

Online Diagnostics

Process Diagnostics

UNI⊿

YVP Positioner

DPharp EJ

DPharp　 EJA

YTA110/320 Temp.

YA53

YT200 Temp.

DPharp EJX

Series

EXA

EXA xt

GC8

GC1000

ZR

ZO

GC1000MK2 NR800

ZA

ADMAG AM

ADMAG CA

ADMAG SE

YEWFLO

ADMAG AE

YEWFLO Style E

DYF

Rotamass

Rotameter

US300

ADMAG AXF


InGaAs photodiode


MEMS

pH electrodes


I/P module





Evolution of Evolution of Diagnostic Diagnostic TechnologyTechnology



1980

1990

2000

2010

Self Diagnostics



Online Diagnostics

Process Diagnostics

UNI⊿

YVP Positioner

DPharp EJ

DPharp　 EJA

YTA110/320 Temp.

YA53

YT200 Temp.

DPharp EJX

Series

EXA

EXA xt

GC8

GC1000

ZR

ZO

GC1000MK2 NR800

ZA

ADMAG AM

ADMAG CA

ADMAG SE

YEWFLO

ADMAG AE

YEWFLO Style E

DYF

Rotamass

Rotameter

US300

ADMAG AXF


InGaAs photodiode


MEMS

pH electrodes


I/P module





KNOW in

adva

nce

“Adva

nced D

iagnost

ics”




1980

1990

2000

2010

Self Diagnostics



Online Diagnostics

Process Diagnostics

UNI⊿

YVP Positioner

DPharp EJ

DPharp　 EJA

YTA110/320 Temp.

YA53

YT200 Temp.

DPharp EJX

Series

EXA

EXA xt

GC8

GC1000

ZR

ZO

GC1000MK2 NR800

ZA

ADMAG AM

ADMAG CA

ADMAG SE

YEWFLO

ADMAG AE

YEWFLO Style E

DYF

Rotamass

Rotameter

US300

ADMAG AXFDAQWORX


InGaAs photodiode


MEMS

pH electrodes


I/P module





BRAIN

HART

Foundation Fieldbus

Profibus

GC Network

Plant Asset Management

Network Data Terminal

Wireless Field Network

Wireless Data Terminal

MW100

LR Series

HR Series

CX Series

DX Series

MX Series

DARWIN

μR100

DAQWORX

Evolution ofEvolution of

CommunicatioCommunication Technologyn Technology



Field Device Engineering Tool


1980

1990

2000

2010

Self Diagnostics



Online Diagnostics

Process DiagnosticsEvolution of Evolution of Diagnostic Diagnostic TechnologyTechnology

UNI⊿

YVP Positioner

DPharp EJ

DPharp　 EJA

YTA110/320 Temp.

YA53

YT200 Temp.

DPharp EJX

Series

EXA

EXA xt

GC8

GC1000

ZR

ZO

GC1000MK2 NR800

ZA

ADMAG AM

ADMAG CA

ADMAG SE

YEWFLO

ADMAG AE

YEWFLO Style E

DYF

Rotamass

Rotameter

US300

ADMAG AXFDAQWORX


InGaAs photodiode


MEMS

pH electrodes


I/P module





BRAIN

HART

Foundation Fieldbus

Profibus

GC Network





MW100

LR Series

HR Series

CX Series

DX Series

MX Series

DARWIN

μR100

DAQWORX





ACT with

agili

ty

“Pla

nt wid

e Dig

ital N

etwork

”


1980

1990

2000

2010

Self Diagnostics



Online Diagnostics

Process DiagnosticsEvolution of Evolution of Diagnostic Diagnostic TechnologyTechnology

UNI⊿

YVP Positioner

DPharp EJ

DPharp　 EJA

YTA110/320 Temp.

YA53

YT200 Temp.

DPharp EJX

Series

EXA

EXA xt

GC8

GC1000

ZR

ZO

GC1000MK2 NR800

ZA

ADMAG AM

ADMAG CA

ADMAG SE

YEWFLO

ADMAG AE

YEWFLO Style E

DYF

Rotamass

Rotameter

US300

ADMAG AXFDAQWORX


InGaAs photodiode


MEMS

pH electrodes


I/P module





BRAIN

HART

Foundation Fieldbus

Profibus

GC Network





MW100

LR Series

HR Series

CX Series

DX Series

MX Series

DARWIN

μR100

DAQWORX



SEE C

lear

ly

“Multi

Sen

sing”



ACT with

agili

ty

“Pla

nt wid

e Dig

ital N

etwork

”

KNOW in

adva

nce

“Adva

nced D

iagnost

ics”


Our future development direction towards 2010

Technology Products

Multi-Sensing DevicesMicro Machining/MEMS

Advanced DiagnosticsPredictive Diagnostics

Enhanced multi-sensing transmitter and flow meter New gas and liquid analyzer

Impulse line plugging diagnosticsSteam trace diagnosticsOnline valve diagnosticsAbnormal flow detectionAnalyzer maintenance predictionAnalyzer online sensor diagnostics

Digital networkWireless communicationOpen interface

Software downloadWireless GUIWireless field instrumentField device engineering and maintenance toolPDA based maintenance tool


Our commitment

Your future

Thank you for your attention

iamkp-b-a045-r1 copyright © yokogawa electric corporation 2006/07 yokogawa field solutions july...

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