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Yokogawa Electric Corporation

<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>

Brief Introduction of ABB Industrial IT System 800xA2004 March

Confidential Page.2<ISD-MASP-S04010>Copyright © Yokogawa Electric Corporation<2004, March>

This Document explain briefly ABB Control System.


Market Shares of the PAS Suppliers, 2001

Market Shares of the Leading PAS Suppliers2001 ARC

2001 Revenues = 9,319.7 Million

Emerson9.3%

Yokogawa8.8%

Siemens10.1%

Invensys14.3%

Honeywell17.9%

ABB25.0%

2.2%

1.4%1.1%

1.1%1.9%

Alstom4.3%

2.6% ABB

Honeywell

Invensys

Siemens

Emerson

Yokogawa

Alstom

Metso

Yamatake

Toshiba

Hitachi

Fuji

Others


Market Shares of the PAS Suppliers, 2003

Market Shares of the Leading DCS Suppliers2003 ARC

2002 Revenues = 9,122.9 Million

2.4%Alstom

3.2%

4.6%1.1%

1.2%1.5%

2.2%ABB

21.6%

Honeywell17.7%

Invensys14.5%

Emerson10.5%

Yokogawa9.3%

Siemens10.1%

ABB

Honeywell

Invensys

Emerson

Siemens

Yokogawa

Alstom

Metso

Yamatake

Toshiba

Hitachi

Fuji

Others

Down


0%

20%

40%

60%

80%

100%

-20%

-40%

-60%

-80%

-100%

Emerson

Honeywell InvensysABB Yokogawa

Debt/Equity Ratio

Equity Ratio

Debt/Equity Ratio and Equity Ratio

Total Debt to Shareholder's Equity

Equity Ratio

79%

58%39%

486%

2446%

40% 38%

2%6%

48%

As of end of fiscal 2001

Source: IR data and annual reports

Financial Stability


R&D Ratio in the Industry

1996

2001

4.9%

2.8%

4.7%

3.8%

4.8%

3.5% 3.6%3.8%

6%6.2%

0

1

2

3

4

5

6

7

Invensys Honeywell EmersonABB Yokogawa

Source: IR data and annual reports

R&D Investment


ABB Company History

AseaAsea

BBCBBC

ABB (Asea Brown Bovefi Ltd)

Acquired

1998.6

Freelace200

INFI90

Symphony

Advant OCS Industrial IT

19801980 19851985 19901990 2000200019951995

KentKent

TaylorTaylor

BBC-KentBBC-Kent

Acquired ABB-Kent-TaylorABB-Kent-Taylor

Alfa LavalAlfa Laval

Acquired

Acquired

AugustAugust

AEG Hartmann & BraunAEG Hartmann & Braun

Deinvest MannesmannMannesmann

Hartmann & BraunHartmann & Braun

BaileyBailey

ElsagElsag

Fischer & PorterFischer & Porter

Acquired

Elsag-BaileyElsag-Bailey

Acquired DCI

Melody

MOD300

Master System


ABB PAS Products History

Master SystemMaster System

1980

Advant OCSAdvant OCS

Industrial ITIndustrial IT

19801980 19851985 19901990 2000200019951995

MOD300MOD300

DCI-4000DCI-4000 DCI-5000DCI-5000Symphony DCISymphony DCI

DCI System SixDCI System Six

MelodyMelody

Network90Network90 INFI90INFI90 INFI90 OpenINFI90 OpenSymphnoy HarmonySymphnoy Harmony

Industrial ITIndustrial ITSystem 800xASystem 800xA

20052005

1984

1992

Symphnoy MelodySymphnoy Melody

Freelance 2000Freelance 2000

2004

1980

1979

1988

1985 1992

1994

1997

SC ControllerSC ControllerTRIOTRIO

1988

Migration

Migration

SymphonySymphony


ABB Product

Advant OCS

Advant Power

Freelance 2000

General Purpose Interface

Procontrol P

SattLine

Harmony

Symphony

Industrial IT Family

Digital Control System for Power Plant Open Control System

Open Control System for Power Plant

PLC InterfaceSupport for INFI90 and Symphony

Melody

Hartman&Braun

Elsag Bailey

ABB

ABB Main Products for PAS

Industrial IT

System 800xA

DCI


Advant OCS (Open Control System)


Advant OCS Hardware

Controller– Advant Controller 55– Advant Controller 70– Advant Controller 110– Advant Controller 160– Advant Controller 250– Advant Controller 410– Advant Controller 450– Advant Controller 460– Advant Controller 800– Advant Station 100– Advant Station 500– Advant Fieldbus AF100

I/O– S100 Series– S400 Series– S600 Series– S800 Series

HMI– Advant Engineering Workplac

e– Advant Operator Workplace– Advant Enterprise Historian

Industrial IT uses S800 I/O

UNIX


Symphony

Harmony

DCI


Symphony Hardware

Controller– Melody– Harmony– DCI

I/O– Melody I/O– Melody S800 for

Remote– Melody S900 for

Remote– Harmony Block I/O– Harmony Rack I/O

HMI– Maestro

– Conductor

Engineering– Composer

UNIX

Hartmann & BraunContronic Series,

Elsag Bailey INFI 90 OPENDCI SYSTEM SIX®.

Hartmann & BraunContronic Series,

Elsag Bailey INFI 90 OPENDCI SYSTEM SIX®.

Industrial IT uses S800 and S900


Symphony-Melody

For maximum compatibility with the Hartmann & Braun Contronic Series, SYMPHONY connects the Melody Series of control and I/O products


Symphony-Harmony

The Harmony Series products are backward compatible with Elsag Bailey INFI 90 OPEN and DCI SYSTEM SIX®.

Harmony Bridge Controller


Freelance 2000

Current Version 6.2


Freelance 2000 Hardware

Controller– Process Station– Field Controller

• AC800F

HMI– Operator Station

• DigiVIs

– Engineering Station• DigiTool

Industrial IT uses AC800F


Industrial IT

Improved Information Integration

Unmatched Scalability

Broadest Scope of Supply

Maximum Engineering Efficiency

Plant and Asset Optimization

Field Instrument Integration

Business Systems Integration

OptimizeIT

!!Warning

Historical Information

Units & Plants Products to be ProducedInstruments

Equipment Modules

My.Assets

OperateIT

EngineerIT

ControlIT

Data Information Knowledge

InformIT


Industrial IT Hardware

Controller (Control IT) – AC 800F (Hybrid System)– AC 800M (Scalable PLC)– AC 800C (Mini PLC)– Freelance Rack

I/O– S200 Series– S800 Series 　 Universal

Process I/O– S900 Series Intrinsic Safe

I/O

HMI– Operate IT

• Process Portal

Engineering– Engineering IT

• Engineering Studio• Control Builder

– AC800F/M/C– FF

• Graphic Builder• Fieldbus Builder for Profi


Supporting the major international fieldbusstandards and HART

Supporting the major international fieldbusstandards and HART

IndustrialIT System Structure

EngineerIT Operate IT/ Produce IT InformIT

Control IT

FF-H1

PB-PA

PB-DP


FDT/DTM Architecture

HART

Field Device Tool

Device Type Managers

HART

ControlBuilder

The FF is currently evaluating that concept.


Engineer IT Suite

Composed of the following products:– Engineering Studio –

Basic set of Engineering Efficiency tools.

– Control Builders - System dependent tools for control configuration

– Graphics Builders – HSI configuration tools


EngineerIT

EngineerIT

A s p e c t O b j e c t s ™

P l a n t E x p l o r e r

Asp

ect

Data

Sh

eet

Docu

men

t M

an

ag

er

Para

mete

r M

an

ag

er

Bu

lk D

ata

Man

ag

er

Engineering Studio

Con

trol B

uild

er

Gra

ph

ic B

uild

er


OptimizeIT - Plant Optimization

OptimizeIT

Asset Lifecycle and Capacity OptimizationAsset Optimization

Maintenance TriggersCMMS Interface Audit AssistantDocumentation Organizer

Process OptimizationDynamic Data Reconciliation 3dMPCLATTS Loop Auditing ToolsDynamic Optimization

Overall Equipment EffectivenessSCOOPE


Maintenance Trigger

MaintenanceOrder

Management

MaintenanceOrder

Management

Process data Asset conditions

Maintenance Work Order request

Fault Report

MaintenanceCondition

alarm/event

OptimizeIT- Asset Optimization

ConditionMonitorsConditionMonitors

DataServerData

ServerCMMSCMMSData

ServerData

ServerData

ServerData

Server

Condition-based Maintenance (Maintenance Triggers )

Operator Notice

Web


Industrial IT System 800xA Hardware

Controller (Control IT) – AC 800M (Scalable PLC)

I/O– S800 Series 　 Universal

Process I/O– S900 Series Intrinsic Saf

e I/O

HMI– Operate IT

• Process Portal

Engineering– Engineering IT

• Engineering Studio• Control Builder

– AC800M– FF

• Graphic Builder• Fieldbus Builder for Profi


Industrial IT Strength

ABB is very strong European rootsInstalled system numberSupport of multiple Fieldbus technologies– Profibus/FF?/CAN/Modbus

FDT/DTM TechnologiesAsset Optimization


Industrial IT Weakness 1

Controller Redundant ConfigurationMultiple Engineering Tools for various ABB componentsFoundation FieldbusDo not have efficient engineering support toolComplicated Start up engineering for ControllerPoor Simulation functionPoor Engineering data back up and Controller data upload function


Industrial IT Weakness 2

Engineering capabilityNot Clear Roadmap for System ProductPoor migation Solution

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