yokogawa electric corporation fffielddeviceportfoliomasterapril2006 © yokogawa electric corporation...
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Yokogawa Electric Corporation
FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
FOUNDATION™ FieldbusField Device Portfolio
>Today's agenda:Impact on CAPEX & OPEXHost system topologiesField device portfolioPRM - Plant Resource Manager
Page2FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
What does FOUNDATION™ fieldbus do?
Integrates sensors & actuators into automation systems– Sensor- and actuator-to-boardroom information integration– Field devices become information servers– Expanding the view on the process
Enables significant TCoO reductions– Plant construction - CAPEX
• Cabling, barriers, cabinets
– Plant operation - OPEX• More information, validation
– Plant maintenance - OPEX• Diagnostics, unified tools
HostAutomation
Control
Page3FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
FOUNDATION™ fieldbus - Impact on CAPEX
Full digital replacement of the 4-20 mA analogue concept– Multiple devices on a single wire pair – less wiring and
terminations– Unlocking the capabilities of multi-variable devices– Unlocking device diagnostics capabilities
All process in- and output functions reside in field devices– Also control and other functions can reside in field devices– Less marshalling and I/O cabinets - smaller footprint
FOUNDATION™ Fieldbus is open - ”Best-in-Class” devices– Open concept is warranted by interoperability test regime– Unified configuration and device management tools
Page4FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
FOUNDATION™ fieldbus - Impact on OPEX
Improved operating profits– Increased plant availability– Faster, tighter control - "Control Anywhere"
– Reduced maintenance effort - "Planned" maintenance– Increased integrity - SAFETY
"Remote" monitoring– Unmanned installations– Device and process diagnostics– "Planned" maintenance– Unified Device Management Tools
• Consistent configuration and calibration
Page5FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
CS3000 system topology
HIS Operations,
Maintenance & Engineering
FFCS
V-net/IP
FFCS
HIS Operations
Plant Resource Manager
~ 120 segments ~ 600 FB’s ~ 400 devices
FF-H1 segment
Segment diagnostics
Page6FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
STARDOM system topology
FCN
TCP/IP
SCADAPlant
Resource Manager
~ 30 segments ~ 175 devices
FF-H1 segment
Segment diagnostics
FF-H1 segment
2 segments ~ 20 devices
FCJ
SCADA
~ 30 segments ~ 175 devices
FF-H1 segment
Segment diagnostics
Page8FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
CS3000/STARDOM device integration
FOUNDATIONTM Fieldbus H1 interface card– Connects up to 32 field devices
• Depending on current draw, # function blocks and execution time
– Quadruple channels• ALF111 (CS3000) and NFLF111 (STARDOM - FCN) - optional
redundancy• 2 directly wired segments (no card) for STARDOM - FCJ• Bus power through separate power supplies
– Intrinsic safety support through isolators• Multi-barrier/repeater concepts - both FISCO and Entity
FF-H1 segmentFF-H1 card
Page9FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
The Yokogawa FieldConnex connection
Full portfolio of physical layer components– Preferred solution for safe as well as hazardous areas– Multi-barier concept solves the segment power limitation
• High current EExe trunk connection
– Safe galvanic isolation between trunk and spurs
Power supply and conditioner (power hub)– Optional redundant power supply and/or conditioner –
passive– Supports 4 segment (redundant) Fieldbus I/O
Advanced segment diagnostics (DTM)– Integrated or stand-alone concepts– Jitter & noise, oscilloscope, earthing,
termination and cable degradation
Page10FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
CS3000/STARDOM fieldbus engineering
Integrated engineering functions– Off-line configuration of field devices and network– Device parameters and function blocks– Optimised function block scheduling– CFF compliant capability files
Integrated device panel– On-line configuration of field devices– Plug & play - automatic address assignment– Detailed device status information
Integrated asset management functions– Plant Resource Manager (PRM) - FieldMate– On-line field device health monitoring– Multi-user concept
FFCS/FCN multifunction
controller
HIS Human Interface
System
Page11FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
Current offering – pressure (EJA)
Complete range of pressure transmitters– Differential pressures from 5 mBar up to 140Bar– Gauge and absolute pressures up to 500 Bar
Silicon resonant sensors– Superior precision: 0.075% of span
Virtually drift free– UNCONDITIONAL 5 year stability guarantee; ±0.1%
Digital signal - true 100:1 rangeability
Capsule with built in over-pressure protection
Page12FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
Current offering – pressure (EJX)
Complete range of pressure transmitters– Differential pressures from 1 mBar up to 160Bar– Gauge and absolute pressures up to 500 Bar
Multi-sensing silicon resonant sensors– Unmatched precision 0.04% of span ("Reference Class"
0.025%)– Static pressure accuracy 0.2% @ 1MPa (d/p only)
Virtually drift free– UNCONDITIONAL 10 year stability guarantee; ±0.1%
Innovative compact capsule design– Fast response < 100msec
Capsule with built in over-pressure protection
Page13FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
Pressure - functionality
Master Stack (LAS) version only – can be set to Basic Stack– Analogue Input (AI) Block (3)
• (Differential) pressure, static pressure and temperature
– Arithmetic (AR) and Integrator (IT)• Flow computation and totalisation, level linearisation
– Signal Selector (IS) and Characteriser (SC) Block– PID block (optionally)
Transducer block functionality– Impulse Line Blocking Detection (ILBD)– Capsule temperature monitoring and alarming– Primary measurement exceeds range limits– Static pressure exceeds static pressure limits– Amplifier temperature monitoring and alarming
Page14FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
Current offering – temperature (YTA320)
Universal field mounted transmitter– RTD’s (2-, 3- and 4-wire), thermocouples, mV or -signals
Superior performance; 0.075% of span - typical– Advanced ambient temperature characterisation - stability
Self-calibration using internal reference– Excellent long term stability
Dual sensor capability - sensor back-up– Average and differential temperature
Large informative display
Page15FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
Future offering - temperature (YTA80)
Inhead mounted “hockey-puck transmitter– RTD’s (2-, 3- and 4-wire), thermocouples, mV or -signals
Excellent performance; 0.1% of span – typical
Self-calibration using internal reference– Excellent long term stability
Dual sensor capability - sensor back-up– Average and differential temperature
Compact packaging– Fits in all connection heads– Optional DIN-rail mounting clip
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Temperature - functionality
Master Stack (LAS) version only – can be set to Basic Stack– Analogue Input (AI) Block (YTA320: 4; YTA:2)
• Sensor 1, sensor 2, difference and average temperature measurement
– Digital Input (DI) Block (YTA320: 4)• Temperature alarms
– PID block (optionally) - (YTA320: 2; YTA80: 1)
Transducer block functionality– Measurement exceeds range limits– Broken sensor - short or open circuit– Amplifier temperature monitoring and alarming– CPU functioning…etc.
Page17FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
Current offering - Magflow
Complete range of electro-magnetic flowmeters– Wafer, flanged or threaded connections; sizes 2.5 - 1000 mm– High grade solid ceramic, rubber or pfa-retained lined
flowtube
Unique dual frequency coil excitation– Superior performance - specifically in noisy applications– Excellent zero stability and speed of response
Superior electrode construction - leak tight
Robust, IP67 waterproof execution– Submersible (IP68) version optionally available
Compact or remote transmitter version
Page18FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
Magflow - functionality
Master Stack (LAS) version only – can be set to Basic Stack– Analogue Input (AI) Block (1)
• Volumetric flowrate
– Arithmetic (AR) and Integrator (IT) Block• Flow computation and integration (totaliser)
– Digital Input (DI) Block (2)• Flow alarms
– PID block (optionally)
Transducer block functionality– Amplifier temperature monitoring and alarming– Advanced diagnostic capability
• Electrode adhesion detection• Empty tube zero
– Generic health monitoring - CPU functioning …etc.
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Current offering - Vortex
Complete range of vortex flowmeters– Wafer or flanged connections; line sizes 15 - 300 mm– High pressure capability ANSI 2500 / PN 250
Truly universal; liquids, gas or steam
Advanced Spectral Signal Processing (SSP)– Excellent vibration immunity at low flow conditions
Multi-variable - integrated temperature sensor– Mass flow computation for liquids and steam
Excellent "in-situ" performance– On-line k-factor correction– Wide rangeability; up to 20:1 for liquids
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Vortex - functionality
Master Stack (LAS) version only – can be set to Basic Stack– Analogue Input (AI) Block (2)
• Volumetric or mass flowrate and integral temperature measurement
– Digital Input (DI) Block (2)• Flow and temperature alarms
– PID block (optionally)
Transducer block functionality– Amplifier temperature monitoring and alarming– Abnormal flow condition identification
• Excessive flow fluctuations - pulsating flow• Excessive vibration
– Generic health monitoring - CPU functioning …etc.
Page21FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
Current offering - Coriolis
Complete range of compact Coriolis mass flowmeters– Nominal capacity 0.05 - 250 t/h; line sizes 2 - 150 mm– Threaded (small sizes) and flanged connections; ANSI 900 / PN
100
Superior performance– ± 0.1% of reading for liquids (± 0.5% for gases)
Excellent mechanical design - "Box-in-a-Box"– Measuring tubes virtually decoupled form pipe work– Thick walled tubes - torsion mode of movement
High application versatility– Tube material 316L, Hastelloy C22 or Titanium
Multi-variable transmitter – mass, volume, density
Page22FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
Coriolis - functionality
Master Stack (LAS) version only – can be set to Basic Stack– Analogue Input (AI) Block (4 optionally 6)
• Mass and volumetric flowrate, density and temperature measurement• Concentration and net mass flow (optional)
– Integrator (IT) Block (2)• Mass and volumetric flow, optionally net mass flow
– PID block (optionally)
Advanced device and process diagnostics– On-line corrosion and abrasion detection– Excessive zero fluctuation– Auto-zero out of range– Slug flow detection– Empty pipe detection
Page23FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
Current offering - conductivity
Contacting and non-contacting versions– complete range of electrodes - ranges 0 - 2 Siemens
Excellent performance; ± 0.5% of reading - typical
Advanced temperature compensation– Pre- and user defined compensation curves
On-line sensor checking– Logbook - event recording
User-friendly menu driven configuration– Pre- and user defined concentration curves
Page24FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
Conductivity - functionality
Basic Stack version– Analogue Input (AI) Block (3)
• Actual, compensated, concentration and/or process temperature
Transducer block functionality– Measurement exceeds range limits– Polarisation detection and reporting– Broken sensor - short or open circuit
• Conductivity and process temperature
– CPU functioning…etc.
Flash memory - future firmware updates
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Current offering - pH and redox
Superior performance– Common liquid earth electrode eliminates ground loops– Dual high impedance input amplifier
Advanced sensor diagnostics– Glass and reference electrode fault detection
Advanced temperature compensation
Automatic calibration using buffer tables– NIST, US and IEC/EN 746-2 compatible
User-friendly menu driven configuration– Menu driven step-by-step calibration
Page26FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
pH and redox - functionality
Basic Stack version– Analogue Input (AI) Block (3)
• PH, redox and process temperature
Transducer block functionality– Measurement exceeds range limits– Broken sensor - short or open circuit
• pH and process temperature
– Sensor impedance checking• Detection of fouling, ageing and breakage
– Non immersion detection– CPU functioning…etc.
Flash memory - future firmware updates
Page27FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
Current offering – Dissolved oxygen
Compatible with galvanic and polarographic sensors– Measuring range 0-50 ppm, 0-1999 ppb or 0-600% saturation
Excellent performance– Accuracy and repeatability <0.05 ppm and <1 ppb – typical
Unique automatic temperature compensation; 0-100 ºC– Applicable to ppm/ppb and % saturation
Manual salinity and pressure compensation– Salt in water compensation per Uses ISO 5814
User-friendly menu driven configuration– Menu driven step-by-step calibration
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Dissolved oxygen - functionality
Basic Stack version– Analogue Input (AI) Block (3)
• Actual DO concentration, % saturation, temperature and/or cell current
Transducer block functionality– Measurement exceeds range limits– Abnormal sensor current
• Zero current out of limits (after calibration)
– Broken process temperature sensor• Short or open circuit
– CPU functioning…etc.
Flash memory - future firmware updates
Page29FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
Current offering – Averaging Oxygen Analyser
Multi channel oxygen analyser with up to 8 oxygen sensors– Averaging concept eliminates influence of flue gas stratification– Removes failed or “in calibration” sensors from averaging calculation
Excellent performance – 1% full scale; fast response
Optional automatic calibration– Calibration is initiated based on historical data and system accuracy
Remote sensor validation– Checks zero, span and mid point concentration
Intuitive colour touch screen operation– Average, single or all gas concentrations– Trend graph visualisation
Page30FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
Averaging Oxygen Analyser - functionality
Master Stack (LAS) version only – can be set to Basic Stack– Analogue Input (AI) Block (3)
• Average 1, 2 and 3
– Digital Input (DI) Block (2)• Measurement alarms
– Multiple Analogue Input (MAI) Block (1) and Output (MAO) Block (1)• 8 oxygen measurement channels - 8 trend channels
Transducer block functionality– Measurement exceeds range limits– Analyser temperature exceeds range limits– Calibration initiation based on historic data
• Sensor deterioration detection
– Sensor asymmetry alarm• Detects sensor fly-ash filter blocking
Page31FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
Current offering - valve positioner
Mounts both on linear and rotary valves– Direct or reverse, single or double (using reversing relay)
acting– Split range
Auto-tuning function– "Matches" positioner with the valve– Measures non-linearity and dead band of forward elements
Advanced valve control using non-linear PID function
Patented frictionless position sensor– Superior position measurement - reduced variability
Tight shut-off and full open function– Precise control of the tight Shut-Off point
Page32FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
Valve positioner - functionality
Master Stack (LAS) version only – can be set to Basic Stack– Analogue Output (AO) Block
• Output pressure to valve (pneumatic) motor
– Digital Input (DI) Block (2)• Limit switch status feedback
– Output Splitter (OS) Block– PID block (optionally)
Transducer block functionality– Valve motor air supply monitoring– Signature function using ValveNavi– Total cycle count and valve travel accumulation– Accumulation of time nearly open and close
Page33FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
Current offering - DAQSTATION
Local display function for fieldbus devices– Trends data communicated by devices on the bus
Gateway function for analogue measurements– Universal inputs: analogue 4-20mA, RTD, thermocouple etc.
Trending and data logging function - paperless– 2 through 30 channel versions– Mathematical functions and reporting capability– FDA 21CR part 11 compliant batch reporting
Easy network integration
Robust, IP65 waterproof execution
Page34FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
DAQSTATION - functionality
Master Stack (LAS) version only
Function Blocks– Analogue Input (AI) Blocks (8)– Multiple Analogue Input (MAI) Block (1)
• 8 input channels
– Multiple Analogue Output (MAO) Block (1)• 8 trend channels
Can be implemented "Stand-alone"
4-20 mA inputs
RTD sensors
Thermocouple
Digital inputs
Page35FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
DAQSTATION - functionality
Master Stack (LAS) version only
Function Blocks– Analogue Input (AI) Blocks (8)– Multiple Analogue Input (MAI) Block (1)
• 8 input channels
– Multiple Analogue Output (MAO) Block (1)• 8 trend channels
Can be implemented "Stand-alone"
4-20 mA inputs
RTD sensors
Thermocouple
Digital inputs
Segment power
Page36FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
PRM and FieldMate asset management functions
Real-time field device maintenance management– On-line field device data collection and health monitoring– Field device maintenance data server– Configuration, calibration and tuning of field devices– Multi-user concept
Vertical and horizontal integration– Interfaces with PAM/EAM systems - Maximo, SAP– Interfaces with PAS/PIMS - Operations
FDT/DTM and eddl ”Plug-in” support– Device diagnostics through ”Device Viewers”– Helper packages –MV flow computer set-up– ValveNavi valve management software
Automation system
Page37FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
ValveNavi - valve management software
Stand-alone (PC-based) or as PRM plug-in
Auto-tuning function - valve stroking– ”Matches” the positioner with the valve– Characterisation of the valve
• Full open, full close• Travel time• Actuator pressure versus applied force
Valve signature function logs the stroking process– Built history– Comparisons over time– Advanced diagnostics
• Predicts wear, packing box problems• Valve seat problems, actuator problems etc.
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Flash memory to preserve investment
Device functionality advances over time …– Advanced Function Blocks – Arithmetic functions etc.– Diagnostics capability - Orifice wear, valve friction,
corrosion
PRM plug-in downloads new firmware– On- or off-line procedures– Re-write check
Yokogawa devices are ready for:– On-line firmware updates– On-line functionality upgrades
• New Function Blocks• New advanced diagnostics
– FISCO Intrinsically Safe compliant
Automation system
Page39FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation
~ 120 segments ~ 600 FB’s ~ 400 devices
FF-H1 segment
Segment diagnostics
Complete portfolio by Yokogawa
V-net/IP
FFCS
HIS Operations
Plant Resource Manager
HIS Operations,
Maintenance & Engineering
FFCS