environmental sustainablity€¦ · — biomass steam generation is low-risk approach —...
TRANSCRIPT
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Environmental Sustainablity
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PepsiCo Americas Foods
Prito-Lay North Ainerica • Quaker
• Sabritas
• Gamesa
• Latin American food businesses
• Power of One retail sales teams
PepsiCo Americas Beverages
Pepsi-Cola North America
• Gatorade
• Tropicana
• Latin American beverage businesses
North America foodservice
PepsiCo Internationa
Our food, snack and beverage businesses in:
* U.
Europe
• Asia
• Middle East
• Africa
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Assets
Our Strategic Scope include Our Entire 0 xrating ootprin Extending to Every Partner to Whom W "Write a Check"
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Frito-Lay Topeka - Background
• 3 rd Largest FLNA Facility; 750,000ft 2 ; 850employees; 175,000,000 lbs
• Produce all "core" brands; Lay's, Doritos, Tostito Cheetos, Sunchips, Fritos, Tostitos Scoops
• "Full Mix" facility that receives and ships all products including Rold Gold Pretzels, Grandma's Cookie e,, Cracker Jacks, dips, etc.
• Steam Fired Site, 75%+ natural gas is used to heat process oil.
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opeka Results
Water 49% 74%
1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 20
850
800
750 -J
700
650
60Q
550 1999'2000 2001 2002 2003 2004 2005 2046 2007 2008 2009 2010 2011
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h MPG Trucks
Biomass Boiler
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LEED Gold
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Zero Landfi ll
0.26% YTD 2011 0.26% 2010 Y 1.25% 2009 YE 4.6% 2008 YE
5.0% 2007
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What s it? Got to find ou .0,,
Dempster Dive!
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530 Aireidy yc e Streori in
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umpster Dive Data
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Durr pster Dive Action Plans
Expand our Alurninum Can & PI, 11:1 Bottle Collecfion Containers and Ina Id ail 4 th Welfare & Conference Rooms 4 III
Landfill waste. dentify waste streams that have no hones
(Super sacks, Seasoning bags,shrink wrap, electronics)
Purify our existing recycle streams through a bombardment of communication. Search for a full service recycler.
Network(internal & external)
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Topeka B"oniass oil r.....2010 Start Up
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Frito-Lay Topeka Biomass to Energy
Oct. 2005, the beginning of discussions
• Nov. 2005, "Where are you going to r et trees in Kansas?"
• 2006 Investigation
- Wet or Dry Fuel ?
- What Type of Boiler ?
- Fuel Sourcing Strategies
• 2007 Feasibility Study
- Fuel Supply Source, Storage and Hantlling
- Combustion Technology Evaluation
- Permitting Requirements
- Ash Disposal
- Estimated Cost
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Frith Lay Topeka - Biomass to Energy
2008 Project Development, Submittal and Approval
- Awarding of Contract
• Project Kickoff: March 2009 • Design Completion: August 2009 • Installation Activities Begin: September 2009 • Plant Steam Tie-ins: Thanksgiving 2009 • Startup & Commissioning Completed: August 2010 • Plant Steam supply: September 2010 • Performance Assessment: Through January 2012
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Frito-Lay Topeka - Project Specifics
• 60,000 pph Stoker, Fixed Grate, Field Erected • Tensioned Fabric Fuel Storage Facility • Fuel Transfer: drag conveyor, sizer, incline belt, magnet,
storage hopper w/ feed screws • Permitted for 7% Tire Derived Fuel • ID fan, Over-fire and under-fire combustion fans • 70% efficient • Bottom Ash drag conveyor • Electrostatic Precipitator • Fly Ash Handling System • Wheel Loader
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Biomass Boiler Impact
Topeka CO2 Emissions CO2 Emissions 2007 — 27,808 tons Post Project — 8066 tons 72% Reduction for site
Reduction in CO2 emissions represents 2.9% reduction in CO2 emissions from all combustion sources in FLNA
• Reduction is equal to removing 3,442 automobiles from highway.
120
100
0 30
60
71. 40
20
0
2007
Future
Electric ■ N. Gas
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artment of Energy Funding Grant
• Research, Development and Demonstration of Biomass Boiler Applications in the Food Industry
DOE Target is displacement of 3% — 7% of natural gas by 2017 — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas
used in industry A nd — 237 TBTU of energy annually — Food industry consumes — 73% of natural gas in conventional
boiler, — Promote wider adoption of technology in food industry
Technical Performance Metrics
Successful installation, start-up, and commissioning Demonstrate operation for 18 months post start-up
• $1.4111M Grant Awarded to Install and Study Performance
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Construction Progress r Oct. 2009
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Co struction Progress Jam 2010
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Co struction Progress - June 2010
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CoOstruction Progress - August 2010
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Start-Up Sept. 2010 mmIllmommommoommummisinsimm•
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Start-Up- St.pt. 2010 WEE
60,000 lb/hr Steam 1600 degr Fahrenheit
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Bo e Operations
• Fuel mix is 0-75% pallets
• Moisture range 6%-32%
• Average 450 BDT per week
• 5-7 loads per day, 5 days
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Project Learning's/After-thoughts
• Boiler Design: fixed vs moving grate
- Wet or dry ash collection • Don't pick the worst winter to construct outdoors • Lot's to learn about fuel composition and preparation
- Wet/dry blend, screen size, sifting • Anyone want to buy some used nails? • What are we going to do with 1500 tons of fly ash? • What about the bottom ash?