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Environmental Sustainablity

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Page 1: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

Environmental Sustainablity

Page 2: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

PepsiCo Americas Foods

Prito-Lay North Ainerica • Quaker

• Sabritas

• Gamesa

• Latin American food businesses

• Power of One retail sales teams

PepsiCo Americas Beverages

Pepsi-Cola North America

• Gatorade

• Tropicana

• Latin American beverage businesses

North America foodservice

PepsiCo Internationa

Our food, snack and beverage businesses in:

* U.

Europe

• Asia

• Middle East

• Africa

Page 3: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

Assets

Our Strategic Scope include Our Entire 0 xrating ootprin Extending to Every Partner to Whom W "Write a Check"

Page 4: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

Frito-Lay Topeka - Background

• 3 rd Largest FLNA Facility; 750,000ft 2 ; 850employees; 175,000,000 lbs

• Produce all "core" brands; Lay's, Doritos, Tostito Cheetos, Sunchips, Fritos, Tostitos Scoops

• "Full Mix" facility that receives and ships all products including Rold Gold Pretzels, Grandma's Cookie e,, Cracker Jacks, dips, etc.

• Steam Fired Site, 75%+ natural gas is used to heat process oil.

Page 5: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

opeka Results

Water 49% 74%

1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 20

850

800

750 -J

700

650

60Q

550 1999'2000 2001 2002 2003 2004 2005 2046 2007 2008 2009 2010 2011

Page 6: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

h MPG Trucks

Biomass Boiler

• • '

Page 7: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

LEED Gold

Page 8: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

Zero Landfi ll

0.26% YTD 2011 0.26% 2010 Y 1.25% 2009 YE 4.6% 2008 YE

5.0% 2007

Page 9: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

What s it? Got to find ou .0,,

Dempster Dive!

Page 10: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

530 Aireidy yc e Streori in

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umpster Dive Data

Page 11: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

Durr pster Dive Action Plans

Expand our Alurninum Can & PI, 11:1 Bottle Collecfion Containers and Ina Id ail 4 th Welfare & Conference Rooms 4 III

Landfill waste. dentify waste streams that have no hones

(Super sacks, Seasoning bags,shrink wrap, electronics)

Purify our existing recycle streams through a bombardment of communication. Search for a full service recycler.

Network(internal & external)

Page 12: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

Topeka B"oniass oil r.....2010 Start Up

Page 13: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

Frito-Lay Topeka Biomass to Energy

Oct. 2005, the beginning of discussions

• Nov. 2005, "Where are you going to r et trees in Kansas?"

• 2006 Investigation

- Wet or Dry Fuel ?

- What Type of Boiler ?

- Fuel Sourcing Strategies

• 2007 Feasibility Study

- Fuel Supply Source, Storage and Hantlling

- Combustion Technology Evaluation

- Permitting Requirements

- Ash Disposal

- Estimated Cost

Page 14: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

Frith Lay Topeka - Biomass to Energy

2008 Project Development, Submittal and Approval

- Awarding of Contract

• Project Kickoff: March 2009 • Design Completion: August 2009 • Installation Activities Begin: September 2009 • Plant Steam Tie-ins: Thanksgiving 2009 • Startup & Commissioning Completed: August 2010 • Plant Steam supply: September 2010 • Performance Assessment: Through January 2012

Page 15: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

Frito-Lay Topeka - Project Specifics

• 60,000 pph Stoker, Fixed Grate, Field Erected • Tensioned Fabric Fuel Storage Facility • Fuel Transfer: drag conveyor, sizer, incline belt, magnet,

storage hopper w/ feed screws • Permitted for 7% Tire Derived Fuel • ID fan, Over-fire and under-fire combustion fans • 70% efficient • Bottom Ash drag conveyor • Electrostatic Precipitator • Fly Ash Handling System • Wheel Loader

Page 16: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

Biomass Boiler Impact

Topeka CO2 Emissions CO2 Emissions 2007 — 27,808 tons Post Project — 8066 tons 72% Reduction for site

Reduction in CO2 emissions represents 2.9% reduction in CO2 emissions from all combustion sources in FLNA

• Reduction is equal to removing 3,442 automobiles from highway.

120

100

0 30

60

71. 40

20

0

2007

Future

Electric ■ N. Gas

Page 17: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

artment of Energy Funding Grant

• Research, Development and Demonstration of Biomass Boiler Applications in the Food Industry

DOE Target is displacement of 3% — 7% of natural gas by 2017 — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas

used in industry A nd — 237 TBTU of energy annually — Food industry consumes — 73% of natural gas in conventional

boiler, — Promote wider adoption of technology in food industry

Technical Performance Metrics

Successful installation, start-up, and commissioning Demonstrate operation for 18 months post start-up

• $1.4111M Grant Awarded to Install and Study Performance

Page 18: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

Construction Progress r Oct. 2009

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Page 19: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

Co struction Progress Jam 2010

Page 20: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

Co struction Progress - June 2010

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Page 21: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

CoOstruction Progress - August 2010

Page 22: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

Start-Up Sept. 2010 mmIllmommommoommummisinsimm•

Page 23: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

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f•:•144,r; . :..„. „ •

Start-Up- St.pt. 2010 WEE

60,000 lb/hr Steam 1600 degr Fahrenheit

Page 24: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

Bo e Operations

• Fuel mix is 0-75% pallets

• Moisture range 6%-32%

• Average 450 BDT per week

• 5-7 loads per day, 5 days

Page 25: Environmental Sustainablity€¦ · — Biomass steam generation is low-risk approach — Conventional industrial boilers consume — 20% of natural gas used in industry A nd —

Project Learning's/After-thoughts

• Boiler Design: fixed vs moving grate

- Wet or dry ash collection • Don't pick the worst winter to construct outdoors • Lot's to learn about fuel composition and preparation

- Wet/dry blend, screen size, sifting • Anyone want to buy some used nails? • What are we going to do with 1500 tons of fly ash? • What about the bottom ash?