apni report

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A

REPORT

ON

INDUSTRIAL TOUR

Submitted in Partial Fulfillment for the Award ofBachelor of Technology (B.Tech.)

DegreeOf

Rajasthan Technical University, KOTA

2010-2011

Submitted to: Submitted By:Adarsh Parikh Xitiz Pugalia(IT/08/65)(Deputy HOD, Deptt. of IT) Shweta Agarwal (IT/08/53)

Rashmi Rajawat(IT/08/43)Soniya Sharma(IT/08/55)

DEPARTMENT OF INFORMATION TECHNOLOGYPOORNIMA INSTITUTE OF ENGINEERING & TECHNOLOGY

ISI-2, RIICO INSTITUTIONAL AREASITAPURA, JAIPUR-302022

(RAJASTHAN)


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CERTIFICATE

This is to certify that Xitiz Pugalia(IT/08/65),Shweta Agarwal

(IT/08/53),Rashmi Rajawat(IT/08/43),Soniya Sharma(IT/08/55)Of B.Tech, Third Year VI semester branch of InformationTechnologyhas successfully completed Industrial Visit and presenteda report on it under my supervision for the partial fulfillment for thedegree of B.Tech from Rajasthan Technical University, Kota.

Mr.Adarsh Parikh Mrs. Pooja Sharma(Tour Coordinator-IT) (HOD, ITDeptt.)

POORNIMA INSTITUTE OF ENGINEERING & TECHNOLOGYDEPARTMENT OF INFORMATION TECHNOLOGY

ISI-2, RIICO INSTITUTIONAL AREASITAPURA, JAIPUR-302022


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ACKNOWLEDGEMENT

An industrial visit is a golden opportunity for learning and self development.We consider our self very lucky & honored to have so many wonderful peopleleading us through the completion of the industrial visit.

We take immense pleasure in thanking Dr. S.M.Seth , Chairman(PGC), Mr.ShashikantSinghi, Director(PGC), and Mr. Amit Gupta, Proctor(PIET).

We would also like to thank Mrs. Pooja Sharma, HOD, IT Dept, Mr.Ajay Bansal, Dean(PCE), and Ms. Parvati Bhurani and Mr. Adarsh Parikh,Deputy HOD,(IT Dept) for permitting and helping us to carry out this industrialvisit.

We wish to express our deep sense of gratitude to our tour coordinators,Mr. Manoj Gupta and Mr. Aditya Sharma and our Faculty Coordinators, Mr.Adarsh Parikh for their able guidance and useful suggestions, which helped usin completing the industrial visit.

We would also like to thank organization members of Parle BiscuitsPvt. Ltd., Shree Cement , SPIC, Sigma Stamps &Moulding and KMGInfotechPvt. Ltd. for all their valuable assistance in the industrial visit.

Finally, yet importantly, we would like to express our heartfelt thanks toour Student Coordinators- Rameez Khan, SouravSinha, PankajKabra andXitizPugaliafor making our industrial visit successful and full of enjoyment.


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TABLE OF CONTENTS

CertificateiiAcknowledgement..iiiTable Index.iv

Figure Index.vSymbols Used..viTable of Contentsvii

Chapter 1 Introduction 1-10

1.1 Significance of industrial tour

1.2 Route Plan \ Time Distribution

1.3 Introduction of all industries

Chapter 2 Historical Review 11-13

Chapter 3 Major products 14-24 3.1 Working principle

3.2 ApplicationChapter 4 Market Value 24-26

Chapter 5 Relevance to branch 27-28Conclusion 29-30

References 31-32

CHAPTER 1 :INTRODUCTION


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1.1 SIGNIFICANCE OF INDUSTRIAL TOUR

The purpose of the industrial visit is to provide exposure for the studentson practical engineering fields. Through this exposure, students will have

better understanding of engineering practices in general & senses ofpossibleproblems. This visit is a part of learning process. So, the exposurethat uplifts the knowledge and experience of a student needs to be

properly documented in a form of a report. Through this report, theexperiences gain can be delivered to their peers. A properly preparedreport can facilitate the presentation of the practical experiences in anorderly, precise and interesting manner.

Industrial Visit refers to work experience that is relevant to

professional development prior to graduation. Industrial Visit is anessential component of the practical and professional skills required of anengineer and an aid to prospective employment.

During 6th semester, 3rd year Information Technology students were

given an exciting opportunity to participate in an intensive 4-5 days

industrial visits trip (1st MARCH 5th MARCH,2011) to Chandigarh,

Shimla , Gurgaon and Delhi to visit companies relating the diverse world

of engineering, whilst making in-depth discoveries about careers in

engineering industries. This report details the companies visited and the

valuable experiences gained.

COMPANIES VISITED

1. Parle Biscuits Private Limited,Neemrana(dist. Alwar ):This

company produces products like Parle G,Hide and Seek , Twenty-Twenty

,Parle Candies.

2. Shree Cement,Daruheda(dist. Rewari):This company is one of the

largest manufacturer of cement and delivers cement all over India.

3. Society For Promotion Of IT in Chandigarh,SPIC(Chandigarh):

This is one of the largest IT Software Company which is maintained by the

Government of Chandigarh.


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4. Sigma Stamps &Moulding,SMS,Manesar , Gurgaon:It is the

manufacturer and exporter of sheet metal, components, autoparts , dies, jigs

and fixtures etc.

5. Key Management Group(KMG) Infotech, Mohali:It is a software

services & consulting company engaged in providing integrated IT solutions

to global insurance, banking& financial services companies.

1.1 Route Plan \ Time Distribution

Date: 1st March,2011

DepartureTime : 07:30 AM

Place : Poornima Institute Of Engineering& Technology

Convince : Two Deluxe Buses


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No. of Students : 59

Faculty Coordinator : Mr. Adarsh Parikh

Date : 1st March ,2011

7:30 AM: Departure from Poornima College of Engineering, Jaipur at by 2/2

Push back bus with Tour Operator & Tour Manager to Kothputli (Aprox 125

KMs).

12:30 AM: Arrival in Neemrana.

12:30 AM: PARLE Company visit in Neemrana.

2:30 PM: End of Industry visit.

7:00 PM: Visited SHREE CEMENT in Dharuhera.

8:00 PM:End of Industry visit.

11:30 PM: Dinner &Over night stay in Gurgaon.

Date : 2nd March , 2011

9:30 AM: Departure for Industry Visit in Gurgaon.

11:00 AM: Industry visit in Gurgaon (SMS- Sigma Moulds and Stamping)

2:30 PM: End of Industry visit.

6:00 PM: Board buses to Shimla (370 KMs, Overnight Journey).

Date : 3rd March ,2011

12:00 PM: Arrival in Shimla.

2:00 PM: Departure for Kufri.

8:30PM: local sight seeing.

10:00 PM: Dinner & Overnight Stay in Shimla.

Date : 4th March ,2011

11:00 AM: Off to Chandigarh.

4:30 PM: Arrival in Chandigarh.


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6:30 PM: SPIC visit in Chandigarh..

7:30 PM: End of Company Visit.

11:00 PM: Dinner &Over night stay in Chandigarh.

Date : 5th March , 2011

9:30 AM: Departure for Company visit.

11:00 AM: KMG InfoTech visit.

5:30 PM: Board buses to Jaipur (Approx 500 Km.).

Date : 6th March , 2011

9:00 AM: Arrival in Jaipur.

1.1 Introduction of all industries


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SPIC(CHANDIGARH)

The Society for Promotion of IT in Chandigarh (SPIC) has been set up under the aegis ofthe Department of Information Technology, Chandigarh Administration for implementingthe various plans of the Administration to promote the IT industry in Chandigarh. TheChairperson of the Society is the Adviser to the Administrator.

Chandigarh is the first planned city in the country and still maintains its status as one of thebest managed cities in the country. The excellent social infrastructure, large green spacesand its compact size make Chandigarh an ideal work environment. The quality of life in theCity Beautiful is comparable to the best cities across the world.

Objectives :

1. To promote application of Information Technology in the Union Territory of Chandigarhin accordance with the IT Policy of Chandigarh Administration.

2. To carry out all such activities that are commensurate with the IT vision of the

Chandigarh Administration as outlined in IT Policy.3. To promote e-Governance, Software Exports, create IT Infrastructure, generate jobs in ITas outlined in the IT Mission of the Chandigarh Administration.

4. To facilitate the establishment and functioning of data processing computer centres.

5. To provide consultancy services and impart training in various disciplines of InformationTechnology.

6. To facilitate the development of software packages as well as related items and undertaketurn key project / assignments in India and abroad in Information Technology by public and

private sector companies in the Union Territory of Chandigarh in order to promote theapplication of Information Technology for the benefit of citizens of Chandigarh.

Year of Establishment: March 2000

Location: PEC, Sector 12, Chandigarh.

Governing Bodies of SPIC:

CEO : Sh. Yogesh Kumar HCS

Centre Head - Mr.AnilK.Prashar


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Relevance to Branch:

The Society for Promotion of IT in Chandigarh (SPIC) as the name suggests is working forthe development of the IT industry in chandigarh.As working in the field of IT for the development of nation, it can provide us the knowledgeof how the work on IT development is carried out in the government and how can we help

our government to strengthen the IT policies in the country for the overall growth of ournation.As we are also the students of IT it can provide us a great platform to serve our nation in thefield of IT.

PARLE BISCUITS PVT. LTD.

Parle-G is one of the oldest brand names as well as the largest selling brand of biscuitsin India . For decades, the product was instantly recognized by its iconic white and

yellow wax paper wrapper with the depiction of a young girl on the front. Parle Agroat Neemrana is one of the 5 mother units in India which produces Products like Parle-G, Twenty-Twenty and Parle Candies. In 1939, Parle Products began manufacturing

biscuits, in addition to sweets and toffees.Gross Turnover- about Rs.3000 crores .The biscuits are becoming quite popular in rural areas as well. Nearly 55% of the

biscuits are consumed by rural sectors.Address of the Company-.Plot No - SP 2-4, RiicoIndl. Area, NH-8, Delhi - JaipurHighway, Neemrana (Raj)Chairman-Managing Director- Mr. Jaspal Singh KandhariExecutive Director-Year of establishment :- 1929Today, Parle enjoys a 40% share of the total biscuit market and a 15% share ofthe total confectionary market, in India.

Parle Biscuit brand such as :-

Parle-G Monaco Krackjack
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Confectionery brands, such as:-

Melody Poppins

Mangobite Kismi bar

Parle Products also has 14 manufacturing units for biscuits & 5 manufacturingunits for confectioneries, on contract.


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CHAPTER 2 :HISTORICAL REVIEW

PARLE BISCUITS PRIVATE LIMITED

Parle-G or Parle Glucose biscuits, manufactured by Parle Products Pvt Ltd, are one of themost popular biscuits in India. Parle-G is one of the oldest brand names as well as thelargest selling brand of biscuits in India. For decades, the product was instantly recognized

by its iconic white and yellow wax paper wrapper with the depiction of a young girl on thefront. Counterfeit companies have attempted to recreate and sell lower quality products ofsimilar names with virtually identical package design.

2.1 Origin of Parle-G

A small village located at about 3 miles from Bandra where people used to fish and farm to

sustain and take care of their day today lives. Many of them embraced Christianity and weredisciplined under the strict laws of the church. Cosmopolitan culture was established duringthe British era. BB and CI railways started between Virar to Colaba on 19th April 1867.Eventually Vile Parle got separated into eastern and western zones. A village named Padlenear Santacruz and Irle near Andheri and the station named VidlaiPadlai led to the nameVile Parle. In this village, there was huige colony of Christians named as padale. Currentsouthern village region has the Bhandarwada as an independent colony. The old road nearBhandar Wada and Padale joint the Sahar village via bullock carts. Hence there is a railwaycrossing at Padale.

2.2History of Parle - G

A long time ago when the British ruled in India , a small factory was set up in the suburbsof Mumbai manufacture sweets and toffees. The year was 1929 and the market wasdominated by famous international brands that were imported freely. Despite the odds andunequal competition, this company called PARLE PRODUCT, survived and succeeded byadhering to his quality and improvising from time to time.


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Biscuit Factory was started in 1929, ShriNarottamMohanlalChavan returned from Germanyand applied the confectionary knowledge from his trip to setting up their own factory whichis now world renowned.

Few years later, in 1939, Parle Product began manufacturing biscuits, in addition to sweets

and toffees having already established a reputation for quality, the Parle Brand name grewin strength with this diversification. PARLE GLUCOSE and PARLE MONACO were thefirst brand of biscuit to be introduced which later went on to become leading name for greattest and quality. That time only one building was having in Vile-Parle where they weremaking production and any other process. Then gradually that company expanded in many

buildings and today that company located in 14 Acres area. That time they weretransporting their products only by cycle.

Brand Parle-G dominates the volume-dominated biscuit market. Even at a time whenmultinationals are beefing up their operations and trying to change the dynamics of themarket, Parle-Gs numerouno position is unchallenged. Its competitors have roped insuperstars like King Khan and Sachin Tendulkar, but Parle-G has only gone from strength

to strength.

2.4H ow Parle made biscuits affordable to all?

Biscuits were very much a luxury food in India, when Parle began in production in1939. Apart from Glucose and Monaco biscuits Parle did offer a wide variety of brands.However, during the 2nd World War all domestic biscuits production was diverted to assistthe Indian soldiers in India and the far east. Apart from this the shortage of wheat in thosedays, made Parle decided to concentrate on the more popular brands, so that the peoplecould enjoy the price benefits. Thankfully today, theres dearth of ingredients and demand

for more premium brands is on the rise. Thats why Parle now have wide range of biscuitsand mouthwatering confectionaries to offer.

Parle popular biscuit is primarily eaten as a tea-time snack. The goal of this biscuit brandwas and is to manufacture and sell sweets and candies. Now, the Parle name has spread inall directions and has won international fame.

2.5Significance of G in Parle G

The company's slogan is G means Genius. The name,"Parle-G", is derived from the name of the suburban rail

station, Vile Parle which in turn is based on village Parle inolden days (there is also area called Irle nearby where theParle Agro production factory is based).G for Genius has been Parle-Gs positioning line since2004. In 2006-07, the line was changed to HindustankiTaakat, to assume a bigger platform as the biscuit that stands for strength (taakat) in andfor India. But in early 2008, Parle-G reverted to its G for Genius line with a little twist Do Genius.


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2.6 V ision

The main vision of Parle-G to Concentrate on consumer tastes and preferences, the Parlebrand has grown from strength to strength ever since its inception. For fulfilling its vision

they do every batch of biscuits and confectioneries are thoroughly checked by expert staff,using the most modern equipment hence ensuring the same perfect quality across the nationand abroad.

2.7 B usiness Strategy

An in-depth understanding of the Indian consumer psyche has helped Parle evolve amarketing philosophy that reflects the needs of the Indian masses. With products designedkeeping both health and taste in mind, Parle appeals to both health conscious mothers andfun loving kids. The great tradition of taste and nutrition is consistent in every pack on the

store shelves, even today. The value-for-money positioning allows people from all classesand age groups to enjoy Parle products to the fullest.

2.8 S ocial Responsibility

Parle Products with its wide platter of offering of biscuits and sweets like Parle-G,Krackjack, Monaco, Melody, Mango bite and many others since 1929 is also activelyengaged to change & uplift the social face of India. As a part of Corporate SocialResponsibility Policy Parle is keenly involved in the overall development of youngergeneration with focused endeavor to built New Face of India and spread happiness & joy all

over .

CHAPTER 3 :MAJOR PRODUCTS

Parle Products fame and familiarity is undeniable. Considering its extensive reach, thebrand Parle is known and recognized by everyone. Over the years, Parles sweets andbiscuits have become a household name. From kids to adults, everyone loves and cherishesthese treats. It gives us great pleasure to see consumers enjoy and embrace Parle products


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on daily basis.Concentrating on consumer tastes and preferences, the Parle brand has grownfrom strength to strength ever since its inception.

Hygiene is the precursor to every process at Parle. From husking the wheat and melting thesugar to delivering the final products to supermarkets and store shelves nationwide, care is

taken at every step to ensure the best product of long-lasting freshness. Every batch ofbiscuits, confectioneries & snacks are thoroughly checked by expert staff, using the mostmodern equipment. This ensures consistent and perfect quality across the nation and abroad.

The basic products of Parle company are : Biscuits, Candies and Snacks.

Variety of Biscuits are:

Parle-G Milk Shakti

Hide & Seek Nimkin

Monaco Hide&Seek Milano

Kreams Hide & Seek Bourbon

KrackJack Parle Marie

20-20 Cookies Golden Arcs

Variety of Candies are:

Melody Kaccha Mango Bite

Mango Bite Poppins

Kismi Gold Chox

Variety of Snacks are:

Fulltoss Monaco Bites Cheesling

Parles wafers Munchies

3.1 Working Principle

3.1.1 Process of Manufacturing Parle-G Biscuits

Flow Diagram


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Raw Material Raw Material Testing Mixing

Cooling Baking Moulding

Packing

3.1.1.1 Raw Material

Name of the Raw Materials & why this Raw Materials can be use inBiscuit Manufacturing:

Wheat Process Quality made of contents process of Growth.

Vanspati For Carbohydrate.

Salt Mineral & Vitamin for Development.

Milk For calcium build teeth andbones.

All Raw Materials come from outside Mumbai by the private transportation.

Parle-G maintains stock of raw materials for 7 days except the milk because milk is

a perishable raw material so that can be stored for only one day thats why they have

to need of regular supply of milk.

If some reasons raw materials are not supplied regularly that time they are using this

saving stock for production.

They are storing all raw materials near to production department.

3.1.1.2 How to check Raw Materials

Checking quality of raw materials in their own laboratory.


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Checking raw materials and various packing as per standards laid down.

Setting standards for various raw materials and packing materials per PFA (Products

and Foods Act) and other food related legal Acts.

Maintained / Maintaining quality of finished product & insurance that all theproducts are healthly.

Handing of customer complaints through customer service cell.

3.1.1.3Mixing Process

The quantity of manufacturing biscuit in proportionate in that ratio raw materials

mixed in mixer machine.

Mixing of Raw Materials process continuous for 3 minutes 20seconds.

The mixing process continue automatically and it is operated bytwo person.if one

person went for lunch or any reason that time his partner can handle all machinery.

3.1.1.4 Moulding Process

After completed mixing process all the mixed materials go oncutting machine.

The cutting machine cut the biscuit and are rolled by machine and the company logo

of Parle G is being printed on biscuits.

The company molding 10,000 biscuits per minute.

After molding process, moving belt is carrying all biscuits for baking process.

3.1.1.4 Baking P rocess

After completing molding process all biscuits are being put in oven forbaking process. In oven there are three processes.

Removing Moisture First the moisture is removed by oven because moisture can make changes in the

taste and quality of the biscuits.

For removing moisture completely, there having temperature of oven is 340oC.

Cook the biscuits In that process biscuits are putting for cooking at maximum temperature 340oC.

This process is going for 3 minutes.


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Coloring the biscuits In that process the biscuits are being coloured in the oven.

Brown colour is giving to the biscuits.

About Machinery: Parle Company has 260 feet oven and have owned three oven. It isthe largest oven in Asia.

3.1.1.5 Cooling P rocess After baking process completed the backing biscuits are taken to cool in cooling

machine.

Baked biscuits contain steam so without removing steam that biscuits can not lasting

for long periods or up to its expiry period.

Parle Company cooled biscuits by natural way. Moving belt moved the biscuits frombaking machine to packing machine within 5 minutes.

After removing the steam that biscuits made so hard for packing

This is also 4 to 5 minutes in cooling process before starting cooling process all raw

wastage removed by automatically in the wastage machine.

3.1.1.6 Packing

After cooling process completed biscuits goes out in packing department for

packing. The remaining wastage biscuits removed by automatically.

At one minute 1000-1500 biscuits packed by automatically.

Parle-G packing department have 10 multipack machine.Per multipack machine

packed 140 biscuits packet per minute.

Parle-G company have own printing press and printing department to fulfill all

packing materials for biscuits and chocolates.

3.1.1.3 Additional Information

Every day 100 tones biscuits are manufactured by company.

They are keeping 7 days finished goods stock due to reason of any problem arises

in the production process.


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2.8market valueThe first agency, which handled the account was Everest Brand Solutions. Grey pitched forthe Parle-G account in mid-2006 and has been handling the account since 2007.

There is having separate maintainence department which is working for 24 hours.

This department includes Engineers, Fitters, Tuners, Electricians and any other

professionals for maintaining Machineries properly and regularly.

10,000 workers are working in all Parle-G factories in India.

Parle-G are having 34 factories in all over India. That are maintaining under Zonal

and Divisional area.

Apart from the factories in Mumbai and Bangalore, Parle also has factories in Bahadurgarh,Haryana and Neemrana, Rajasthan. These are the largest biscuit and confectionery plants inthe country. Additionally, Parle Products also has 10 manufacturing units and 75manufacturing units on contract.

Outside India, Parle-G is available in Europe, UK, USA, Canada, Singapore, etc. In Canada,it is sold by Zehrs, Food Basics, Loblaws, etc for only 99 cents for a 418 gram pack. It also

is popular across the world and is starting to sell in Western Europe and USA.


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