professionalism expertise• dedication - … · a day 365 days a year with a fast and effective...
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PROFESSIONALISM • EXPERTISE • DEDICATION
H O u s t O n • O d e s s a • s H a n g H a i • P i r a e u s
a 35 year 24 hour reliability!
Our experience, the technical know-how and the certified by manufacturers serviceengineers provide us the competitive advantage of being able to respond 24 hoursa day 365 days a year with a fast and effective turbocharger service anywhere in the world.
Based in Piraeus with a 5400sq.meters machine shop and a fully organized warehousewe can cover any need in turbocharger spares parts and repairs.
Additionally, our foundry in conjunction with our CNC machinery provide high precision spare parts for the marine, chemical, military, aerospace, oil-rig platform and powerplant industry.
• 24ΗoursworldwideTurbochargerservice(Overhauling-Inspection–maintenance)• TurbochargerSparepartssupply• Repair–Reconditioningofturbochargersparesparts• TurbochargerModification–Retrofit• DynamicBalancingofrotatingelements• ManufacturingofsparepartsusingCNCmachines–CAD/CAM,reverseengineering• MetalcastingFoundry–ProductionofhighPrecisionparts from 1gr. up to 1,000 kgr.
Who we are
Any spare part!
Precision works
Repair shop!
Round the globe!
Our foundryyour advantage
Always training!
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Diesel Generator Turbochargers
a 35 year 24 hour reliability! Diesel Generator Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers Turbochargers
CompletecartridgeforD/G Before After
Before Overhauling After Overhauling
D I R E C T S A LES OR ON E X CHANGE BAS I S
New or reconditioned spare parts as well as complete turbocharger units are available in stock at our warehouses and ready to be delivered on your ships, using safe packing.
Completeturbochargers,Cartridges,RotorShafts,BearingsandOilpumpscanbe supplied by on exchange basis system.
Who we are
Any spare part!Any spare part!Any spare part!Any spare part!Any spare part!Any spare part!Any spare part!Any spare part!Any spare part!Any spare part!Any spare part!Any spare part!Any spare part!Any spare part!Any spare part!
Precision works
Repair shop!
Round the globe!
Our foundryyour advantage
Always training!
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Diesel Generator Turbochargers
worldwide, on time, is our mission!
worldwide, on time, is our mission!
Who we are
Any spare part!
Precision works
State of the artRepair shop!
Round the globe!
Our foundryyour advantage
Always training!
Unl
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s Repair shop!Repair shop!Repair shop!Repair shop!Repair shop!Repair shop!Repair shop!Repair shop!Repair shop!Repair shop!
Diesel Generator Turbochargers
With big capabilities on the reconditioning sector using all the necessary Non destructive testing equipment, we offer repair solutions backed up by the latest technology ofrepairing methods. All repaired parts are inspected and supplied according tomanufacturers specifications with the relevant measurement reports.
• ReconditioningofcompleteTurbochargers• Reconditioning-Rotorshafts–Reblading,Chromeplating,Glandstripsrepair,Partitionwallrepair.Dynamicbalancing
• RebuildingofTurbineBladesandCompressorwheelblades(Impeller-Inducerblades)•RepairofNozzlerings-Coverrings•ReconditioningofBearingsandPumps•Reconditioningandre-feltingofairfiltersilencers
Classcertificatescanbeprovideduponrequest.Minimum1Yearwarranty.
3precisiondynamicbalancingmachinesSchenk(Germany)ISO1940Advanced technology supreme, Accuracy Capacity from 0,5 kgr up to 3000 kgr
Filter-SilencerisaveryimportantandsensitivepartoftheTurbocharger.Aftersometimeofoperationthesoundproofingmaterialandtheinternalpartsofthefilterwearout,filldirtandoils.ThedirtontheworninsulationisapotentialriskofbeingsuckedfromTurbochargerifitisremainedforlongtimeandcancausefromasimpledamagetothecompressorwheeluptototaldestructionoftheTurbocharger.Furthermore,whenthedirtexceedssomelimitsthenduringtheoperationoftheturbochargerthephe-nomenon of surging appears, causing instability of the air flow and a high pitch vibration of audible level.
PropermaintenanceofthefilterhelpsnotonlytoimprovetheperformanceoftheTurbochargerbuthasalso the following results:
• Lessmaintenanceandlessneedforremovalforcleaningpurposesoftheaircoolers• Theenginesoperatesafer,withlowerexhaustgastemperatures• Higherpowerefficiency.Thepowerdoesnotbeingreducedwhenairducts
clog and the exhaust gas temperature increases• Higherengineefficiencyandreliability.Theairductsarecleanerwithoutclogsresulting
lower exhaust temperatures causing the engines to operate with their the maximum powerand limited chances to burn the exhaust valves• Lesswearonvariouspartsofthecylinders.ThemachinedoesnotabsorbharmfulcorrosiveparticleswhenthevesselpassesfromregionsliketheMiddleEast• Fewerhealthandsafetyrisks.Noneedforchemicalcleaningoftheturbowithpotentiallyharmful
chemicals• Environmentallysafe.ThefiltersofTURBOMEDprovide100%
of the air insulation in order to act effectively in the absorptionof contaminants, in contrast to copper mesh or inexpensive uselesswrappers. A good filter acts as a catalyst to combustion resultingwith less pollution.• Security.Τheenginesoperatesafeandareprotected
from sudden damage.
Thecharacteristicsofaproperfunctionalandefficientfilter are the following:
• Strongsolidconstruction.SteelCapsandwiremesh,abletowithstandsevere vibrations
• Excellentinsulatingabilitywithoutgaps.Nocasesofdamagefromforeign particles
• Longoperationallifewithextra30,000hours• Washable,eco-friendly
TURBOMEDduetoitsmanyyearsofexperienceofferscompletereconstruction in air filters, construction entirely based of sample as wellascleaningandRe-felting(replacementofsoundproofingmaterial)with warranty 5 years or 30,000 hours.
Before After
Air Filter - Silencer
a 365 day, 24 hour service
WORLDWIDETURBOCHARGERSERVICEOur highly trained and experienced, overcome adverse circumstances,give solutions and are available to travel on call around the world, offering fast and professional services, immediately responding to support any turbocharger failure or standard overhauling - maintenance.
Trainingisacontinuousprocessandisconsideredoneofthemostimportantfactors for the nonstop improvement of the provided services.
RETROFIT:Bytakingintoconsiderationmainengine’sspecificationdataandTurbocharger’sspecificationswiththeappropriatecalculations,Turbomedcan suggest the best alternative solution for the optimum performance of thevessel’sengineandcarryout,withresponsibilitytheupgradeofoldturbochargers.
Who we are
Any spare part!
Precision works
Repair shop!
Round the globe!Round the globe!Round the globe!Round the globe!Round the globe!Round the globe!Round the globe!Round the globe!Round the globe!Round the globe!Round the globe!Round the globe!Round the globe!Round the globe!Round the globe!
Our foundryyour advantage
Always training!
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Diesel Generator Turbochargers
OptimizationontheflexibledesignoftheLA70/TA07bearinghousing,madeofthermallyprocessedmaterialanddouble guided steel casings, provides endurance, strength, supreme reliability and most important the optimum of flexibility thus avoiding the repercussion of bearing vibrations.
Overhauling Kit
Overhauling Kit
VTR 564 Super precision Ball and Roller bearing
Theoverhaulingkitcontainsallconsumablesparepartswhichhave to be available on board during an overhauling. Bearings, oilPumps,SealingbushesalongwithalltheancillarypartsasGaskets,lockingplate,sealingring,screwsetc.
TURBOMEDiscapableofsupplyingimmediatelyoverhaulingkit for the most popular makers, as well as, taking care of their transfer with the worldwide technical teams.
Oil Pumps
PRECISIONWORKS:Withhighlyskilledtechnicalstaffexperiencedworking with tight tolerances, and equipped with the latest technologytooling machines, our machine shop is capable of manufacture a varietyof highly precision components from the design stage.
ManufacturingmethodsCAD/CAMSystemsCNCMillingCNCLatheworksConventionalLatheworksTurbochargerProducts:Nozzlerings,GasLabyrinths,Oil-Airlabyrinths,Thrustbearings-collars,Impellersandmore.
Who we are
Any spare part!
Precision works
Repair shop!
Round the globe!
Our foundryyour advantage
Always training!
Unl
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Diesel Generator Turbochargers
Before After
Sample NewFabricationofNozzleRing.Reverseengineeringbasedoncustomer sample
all in one package!all in one package!all in one package!all in one package!all in one package!all in one package!all in one package!all in one package!all in one package!all in one package!all in one package!all in one package!all in one package!all in one package!all in one package!all in one package!all in one package!
on exchange basis
all i
n on
e pa
ckag
e!
on e
xcha
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s AnewservicecalledTURBOBOXisprovidedbyTurbomed,inwhichallcriticalcomponentsofaTurbochargerareincluded:
1.OVERHAULINGKITIncluding:Bearings,LubricatingSystem(oilpumps,lubricatingdisksetc.)sealingbushes-Gas/OilLabyrinthrings,gaskets,safetyandpistonrings,bolts.
2. NOZZLERINGIncludingBolts
3. COVERRINGIncludingBolts
4. ROTORSHAFTCOMPLETEDYNAMICBALANCEDREADYTOFITIncludingfullreports
5. CLASSCERTIFICATEUponrequest
TURBOBOXcanbedeliveredimmediatelyworldwide,atanyport.Thecustomerpaysonlyforcomponentsthatheusesataverylowprice,because they are offered on exchange basis.
Theunusedsparepartscanbereturnedatnocostexceptthetransportationcost.Oldpartsthat need to be repaired or dynamic balanced are packed in the same box with the unused onesandshippedtothenearestServiceStationofTurbomed.
Bearings
Nozzle Ring
Gaskets
Rotor Shaft
Sealing bushes
Cover Ring
Lubricating System
a box with benefits
TheTurbochargeroperatesatitsnominalcapacityaccordingtomanufacturer’sspecifications.
TheRotorshaftwillalwaysbedynamicallybalanced,ensuringtheoptimumoperationoftheTurbochargerandtheDieselEngine.
Reducedfuelconsumption.
Compliance with international air pollutant emission regulationssuchasIMO-AnnexIVofMARPOL.
Minimizedamageandadditionalstressesoftheengine as a result of low scavenging pressure with the known unpleasant effects. eg increased temperature to cylinders.
Reducingtherisksofengine’sdegradationandship’sperformance.
Effectivesavingoftimeandmoneybecausetheser-vice engineer who repairs the turbocharger has at his disposal all critical spares parts needed.
Thusitisgainedvaluabletimewithoutwaitingtofindparts, eg transportation or search appropriate work-shop to perform dynamic balance.
Lesscostandstressinorderingmoreorlessspareparts.Thecustomerwillpayonlysparethe parts he uses.
Releasefromthestressoffindingthesuitabletimefor the maintenance of turbocharger, as nowthe maintenance can be performed in minimum time and not necessarily during dry docking.
TURBOMED’Scommitmentandobligationistoalwayshaveinstocktheturbocharger-specificTURBOBOXyou need, without any further obligation or commitment on your part. Just send us the following technical data and you will get your own package in no time at all.
MANUFACTURERTYPESPECIFICATIONSSERIALNR.
from one gram up to a tone foundry!
Our foundry at Amaliada manufactures high precision casting partsfrom 1gr to 1000kg. ProductionMethods:• InvestmentCasting(LostWax)• GreenSand• Croning• ColdBox
Thematerialsusedare:StainlesssteelanditsalloysCommon and special steels SpheroidcastironFerrousandnon-ferrousalloys
Who we are
Any spare part!
Precision works
Repair shop!
Round the globe!
Our foundryyour advantage
Always training!
Unl
imit
ed p
oten
tial
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Diesel Generator Turbochargers
Accurateprecision casting
objects
with weight from 1gr.
...up to 1,000,000 gr
Lost Wax ProcessInvestment castingtraditional Methods
Head OfficeSchistoIndustrialPark(VIPAS),Block2,Str.1,
18863Perama,Greece,tel:(+30)2104000111,mob:(+30)6932210060|6947008961-2,fax:(+30)2104000225,
[email protected],Skype:turbomedtechnical
www.turbomed.gr
69322100606947008961-2
U.S. Station4400,S.WAYSIDE,SUITE102HOUSTONTX77087
tel:+1832-288-2744,+1832-288-2746,mob:+12818966183
[email protected],Skype:protoporos.turbo
www.proturbo-texas.com
24HOURHOTLINE
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