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New Services in Testing

ENERGY EFFICIENCY

1st OCT 2012

Prepared & presented by;

M.Zamri Mustaffa

Head of Section,

Electrical & Electronic Section,

SIRIM QAS International Sdn.Bhd.

Presentation Outline

1. Existing Testing Services

2. Effort to Serve Client Better

3. New services on Energy Efficiency Product Testing

a) Updates on Energy Efficiency (product) requirement

in Malaysia

b) Updates on - SIRIM QAS International new Energy

Efficiency test lab

c) EE Test facilities-what we have now

d) EE test facilities -what will be available

e) Capacity building

4. Future development

Presentation Outline

OUR EXISTING SERVICES

Our Strengths

A diverse range of testing facilities and expertise are provided by the Section to

enable it to conduct tests on a broad spectrum of products against different

specifications including;

International standards (IEC)

Regional / Other national standards

Other requirements

Malaysian standards

Malaysia’s law and regulations

Trade association / industry specifications

Testing Services – what we can do

Type of test

Energy efficiency test

Safety test

and

regulatory requirement

Performance

and quality test

-Testing, evaluation and assessment on electrical and electronics products

for their compliance

Testing Services – Scope (what we can cover..)

Scope of Testing

Performance

and

energy efficiency test

Compliance test

for regulatory requirement

Test for ST - Failure investigation & fatality case

-Enforcement purposes

Test for

Quality & Development Test for

Market surveillance -ST

-SIRIM Product Certification Scheme

EEST-Types of Products

EE products

Medical Equipment

& Lab equipment

Cable

-LV

-Medium

IT

Equipment

AV & Electronic

Plug

&

socket outlet

Lighting

&

Accessories

Switchgear

&

Control gear -ELCB

-MCB

-RCCB

Domestic Household

We can issue any type of test report for specific test application

TEST REPORT

ASEAN EEEMRA

ST STAR labeling program

ST approval -COA

IEC EE CB scheme

Other countries’

STAR labeling

requirement

•We have issued

a few EE test reports

for Hong Kong

ACCREDITED UNDER

SAMM SCHEME BY THE

DEPARTMENT OF

STANDARDS MALAYSIA

(STANDARDS MALAYSIA)

SINCE NOV 1995

CREDENTIALS

MS ISO/IEC 17025 TESTING

SAMM NO. 086 – EEST HQ

SAMM NO.377 – EE-Penang

ILAC Laboratory

Combined MRA mark

ACCREDITED AS A CBTL UNDER THE IECEE

CB SCHEME SINCE 2002

As one of designated /listed test lab under ASEAN

EEMRA for ASEAN Countries since April 2005

Power tools test equipment

TEST ACTIVITIES AND FACILITIES

Rice cooker test

Instantaneous water heater test

High voltage test on fan


Lid Endurance test for washing machine

Iron drop test Endurance test for

Cordless jug kettle


Humidity treatment test for refrigerator


Endurance test for plug/switches


Test on PECU (Photolectro control unit)


MCB / RCCD test


High Voltage test

TEST FACILITIES

Cable test

OUR EFFORT TO SERVE YOU

BETTER

1) Staff: EEST has increased our manpower by recruiting new staff

-Technician : 20

-Test Executives: 10

Current total manpower: 82 (including with it 23 Test Executives)

2) Equipment

i) equipment automation

ii) duplicate existing equipment

iii) procure more equipment

In all, we have spent (2009-2012) more than RM 3M

And that does not include RM 30M for Energy Efficiency test equipment in

Sect 16

2013: RM800k will be spent to upgrade and add facilities

2013: EE test facilities – RM 8millions

3) Expansion of test lab

EEST has expanded lab’s space area.

We are now occupying Building 11,12,16 & 9 (all at HQ) and EE lab in Sect 16

4) Formation of CSG (Customer Service Group)

5) Continue to improve on internal process ( test process flow)

6) ICT ( e-CEE) for consignment application

And we will continue to improve our services……

What have we done to improve our services

(for the last 2-3 years)

NEW SERVICES

ON

ENERGY EFFICIENCY PRODUCT

TESTING

1) KeTTHA is in the process of developing an EE law.

‘Drafting Working Group (DWG)’ for Energy Efficiency & Conservation Law

was formed by KeTTHA. The last meeting was in March 2012.

2) New revised criteria for ST STAR labeling program

ST has recently circulated a new criteria for it’s STAR labeling program.

ST has also proposed MEPS for products under their labeling program.

For most products MEPS is proposed at 2 STAR.

ST/IP/CT/11/09 (iv) (76) – dated 8th June 2012

This MEPS will take effect in tandem with approval for Regulation 101A,

Electric Regulation 1994 (Amendment 2012).

3) In future, new EE standard for refrigerator test – IEC 62552 (2nd edition).

1. Updates on Energy Efficiency product

requirement in Malaysia

1) Since the appointment by PEMANDU in January 2011, SIRIM QAS

International has taken extensive steps to ensure the timely

establishment of its Energy Efficiency testing laboratory facilities.

2) SIRIM Berhad (SIRIM QAS International’s parent company) has

invested a total of RM8.2 million to purchase two factory lots in

Section 16, Shah Alam to develop the laboratory.

3) The facilities will be a complete and comprehensive testing

infrastructure using latest technology, addressing latest standard

requirements and industry needs.

2. Updates on SIRIM QAS International new Energy

Efficiency test lab

4) With the facilities, SIRIM QAS International will be able to provide

competent and reputable testing services to support the Energy

Efficiency program while providing local industries with an infrastructure

that will facilitate them in enhancing their product in term of energy

efficiency.

5) Finally, the testing infrastructure will also facilitate the implementation of

a) ST Energy Efficiency and STAR Labeling Program,

b) SEDA’s (Sustainable Energy Development Authority) SAVE program

c) MEPS, and

d) EE law (KeTTHA)

It is clearly in-line with the government initiative to stimulate the sales

of energy-efficient domestic household appliances in Malaysia.

New Energy Efficiency Test facilities

1) The Energy Efficiency test laboratory was officially launched by the Energy,

Green Technology and Water (KeTTHA) Minister Datuk Seri Peter Chin on

15th May 2012.

2) This is the first Energy Efficiency testing laboratory in Malaysia. It is located in

Section 16, Shah Alam.

3) With this launching, the EE testing laboratory adds to the existing range of

SIRIM QAS International’s energy efficiency testing capabilities currently

offered by existing laboratories at our HQ in Section 2, Shah Alam.

4) Today the laboratory is ready to accept applications for energy efficiency

testing for product such as refrigerators, lamp (and lighting devices),

domestic fans, televisions and ballast for fluorescent lamps.

Newspaper cutting…in conjunction with the launching of our EE test lab

Newspaper cutting

on the launching

of our EE test lab

The available test facilities in our new Energy Efficiency Lab are

as followed;

Phase 1

1) Integrating sphere – for light output/lumen measurement

2) Environmental Chamber – for refrigerator testing

(can test up to 6 units at any given time)

3) Balanced type calorimeter – for air conditioner test

4) Photobiological hazard equipment – for LED/light

5) Equipment for TV energy efficiency test

6) Air delivery system for ceiling fan & other fan

7) Ballast-watt loss measurement

3. Test Facilities: What we have now

4. Test Facilities: What will be available

Phase 2 (most of the equipment will be ready by 2013)

1) Goniophotometer – for light output measurement

(waiting for equipment delivery)

2) Cyclic chamber – for endurance treatment

3) Psychometric chamber – for air conditioner test

4) Air delivery test system– for fan test ( a duplication of existing facilities)

SIRIM QAS International has taken steps to ensure that technical personnel

performing the EE tests have sufficient testing exposure and experience.

Trainings are necessary:

1) Integrating sphere

a) 2 test personnel had attended an attachment training in Australia

26-30th March 2012.

2) Refrigerator

a) 2nd Workshop Energy Efficiency – Refrigerator – JEMA Project,

Tokyo 07th Feb 2012 – attended by our Test Exec

b) Training on EE test for Refrigerator at EEI test lab, Bangkok Thailand

(2 test personnel)

c) Next training program: Under collaboration with JEMA – 22-26th Oct 2012

3)Air conditioner

a) Workshop on air conditioner – under JEMA project – Tokyo Japan

29th Feb – 1st March 2012 ( 2 test personnel)

b) Training for 3-4 days at OHNISHI, Tokyo, Japan (25th – 29th Sept 2012)

( 2 test personnel)

c) Next training program: Under collaboration with JEMA

– 29th Oct – 2nd Nov 2012 (for 2 test personnel)

5. Capacity Building: SIRIM’s Commitment

REFRIGERATOR - TEST FACILITIES

AVAILABLE TEST EQUIPMENT

1) Humidity chamber

2) Power meter

3) Temperature recorder

4) Special test load

5) Software (DAQ Logger)

ELECTRIC FAN - TEST FACILITIES


Air delivery test system ;consists of

-Anemometer

-Power meter

-Controller

-Data acquisition system

-PC – to monitor results

-Power supply system

TV - TEST FACILITIES


1) Standard signal (in a CD)

2) Signal generator

3) Watt-hour meter

(with averaging function)

4) Luminance meter

5) etc…..

TEST FACILITIES – Integrating Sphere

Integrating Sphere - general

purpose: to measure light

characteristic for all kind of light

sources.

This is required under the Energy

Efficiency program by Suruhanjaya

Tenaga (ST)

Integrating Sphere complete with set

of measuring equipment and

software shall be used for measuring

Lumen Maintenance of light sources

of lamp such as LED lamp,

fluorescent lamp, SSL lamp, halogen

lamp, HID lamp ect.

Characteristic of light (2π & 4 π )to

be measured include

-the luminous flux,

-Colour rendering index (CRI),

-Color correlative temperature (CCT)

-xy coordinates, and

-spectral power distribution for the

lamp

TEST FACILITIES – Photobiological Hazards – will be available by end of 2012

The purpose of equipment is:

-to measure and to check the

safety optical radiation for

eyes protection &

- to classify the performance

requirements of non-laser

product, direct ocular

exposures and hazard

distance as part of energy

performance for labeling of

LED/SSL lighting product.

TEST FACILITIES –Goniophotometer

– will be available by end of 2012

Goniophotometer set equipment and software

shall be used for Electrical and Photometric

measurements of Lighting products for light

distribution especially for various type of

luminaires such as Indoor lighting, street

lighting, flood lighting, etc.

This tests performance to determine the light

output ratio, the light distribution pattern and

photometric coordinates, luminous flux of

luminaire, intensity distribution, zonal lumen

summaries and others relevant as required for

light performance.

Products of luminaire include the street

lighting, office lighting, industrial lighting –

downlight, emergency light, flood light, tunnel

light, pool light, traffic control signal heads and

etc

TEST FACILITIES – Air conditioner -2012

Test facilities for product Timeline – Equipment ready by

3) Air conditioner

a) Balanced ambient room-type calorimeter system Testing method of the cooling and heating capacity: Room

calorimeter method . It provides the testing with indoor and

outdoor compartments as well as indoor and outdoor side

controlled-temperature airspace which can make sure of

thermal equilibrium delivery

b) Psychometric calorimeter

(Testing method of the cooling and heating

capacity: Indoor air- enthalpy method)

Test & full commissioning by October

2012

FUTURE DEVELOPMENT

We may further develop a few more test facilities to cater for

Energy Efficiency Test requirement for other products such as;

- Vacuum cleaner,

- Washing machine

- Water heater (instantaneous/storage).

- Rice cooker

SIRIM QAS International will gradually increase capabilities for testing of

other appliances in the future in tandem with:

1) ST Electrical Appliances Energy Efficiency and Labeling Program

2) Sustainable Energy Development Authority’s (SEDA) SAVE program

3) EE Law & MEPS

Test Facilities: SIRIM Commitment

ENQUIRIES FOR ENERGY EFFICIENCY TESTS,

PLEASE CONTACT US

Mohd Fairuz Zainordin

Tel : 03-55446257 (Direct) , 03-55446253 (Office)

Fax: 03-55446272

Email: [email protected]

Anita Marzuki

Tel : 03-55446158(Direct), 03-55446253 (Office) Fax:

03-55446272


Mohd Azmeer Ahmad

Tel : 03-55446263(Direct), 03-55446253 (Office)

Fax: 03-55446272


Muhammad Iskandar

Tel : 03-55445135 / 5185 / 6271(Direct), 03-55446253 (Office)

Fax: 03-55446272


For Refrigerators and

Air Conditioners

For TVs (LCD, Plasma, CRT, LED)

For Fans (all types)

For Lamps/lightings

Sharifah Jusoh (Customer Service Group)

Tel : 03-55446266(Direct), 03-55446253 (Office)

Fax: 03-55446272


For General Enquiries

THANK YOU!

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