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  • MANUAL ON ENERGY CONSERVATION MEASURES IN

    BRICK CLUSTER VARANASI

    Bureau of Energy Efficiency (BEE) Ministry of Power, Government of India

    Prepared By

    Feedback Ventures Pvt. Ltd., Gurgaon

  • Manual on Energy Conservation Measures in Brick Cluster, Varanasi

    Acknowledgement ................................

    Executive Summary ................................

    1.1 Project Objectives ................................1.2 Expected Project Outcomes1.3 Project Duration ................................1.4 Identified Clusters in the Programme

    2. Cluster Scenario ................................

    2.1 Overview of SME Cluster

    2.1.1 Cluster Background ................................2.1.2 Product manufactured

    2.1.3 Classification of units ................................2.1.4 Production capacity (in tonnes or pieces per year)

    2.1.5 Raw materials used ................................2.2 Energy Situation in the cluster

    2.2.1 Types of fuels (fossils, biomass, waste, byproducts, etc)

    2.2.2 Fuels and electricity consumption in a typical unit

    2.2.3 Specific energy consumption (in appropriate unit)

    2.3 Manufacturing process/technology overview in a typical unit

    2.3.1 Process technology ................................2.3.2 Process flow diagram ................................2.4 Current policies and initiatives of local bodies, if any

    2.5 Issues related to energy usage and

    2.5.1 Energy availability ................................2.5.2 Technological issues ................................2.5.3 Financial issues ................................

    3. Energy audit and technology assessment

    3.1 Methodology adopted for

    3.1.1 Energy Use and Technical Study

    3.2 Observations made during the energy use and technology studies carried out in the cluster

    3.2.1 Manufacturing process and technology/equipments employed

    3.2.2 Energy consumption profile & availability

    3.2.3 Capacity utilization factor

    3.2.4 Housekeeping practices

    3.2.5 Availability of data and information

    3.3 Technology gap analysis

    3.3.1 Technology up-gradation

    3.3.2 Process up-gradation ................................3.4 Energy conservation measures identified

    3.4.1 Proposals for energy conservation including technology up

    3.4.2 Availability of technology/ product

    3.4.3 Availability of local service providers who can take up abovementioned proposals

    3.5 Identification of technologies/equipments for DPR preparation3.5.1 Justification (e.g. potential, replicability, etc. in the cluster) for technologies/equipments

    identified for DPR preparation

    4. Environmental Benefits ................................

    4.1 Reduction in waste generation (if applicable)

    4.2 Reduction in GHG emission such as CO2, NOx, etc5. Conclusion ................................

    5.1 Summary of proposals for energy saving

    5.2 Summary of level of awareness on energy efficiency and energy efficient products in the

    cluster ................................Pictorial Acknowledgements ................................

    Annexure1: Detailed technology/equipment assessment report including the design

    technical specifications, in th

    Manual on Energy Conservation Measures in Brick Cluster, Varanasi

    Contents ................................................................................................................................

    ................................................................................................................................

    ................................................................................................Expected Project Outcomes................................................................................................

    ................................................................................................Identified Clusters in the Programme................................................................

    ................................................................................................................................

    Overview of SME Cluster ................................................................................................................................................................................................

    Product manufactured ................................................................................................................................................................................................

    Production capacity (in tonnes or pieces per year) detail ................................................................................................................................

    Energy Situation in the cluster ...........................................................................................Types of fuels (fossils, biomass, waste, byproducts, etc) used and prices ................................Fuels and electricity consumption in a typical unit ...............................................................Specific energy consumption (in appropriate unit) ...............................................................Manufacturing process/technology overview in a typical unit ................................

    ................................................................................................................................................................................................

    Current policies and initiatives of local bodies, if any ................................Issues related to energy usage and conservation and barrier in technology up gradation

    ................................................................................................................................................................................................

    ................................................................................................Energy audit and technology assessment ................................................................

    Methodology adopted for ................................................................................................Energy Use and Technical Study ................................................................Observations made during the energy use and technology studies carried out in the cluster

    Manufacturing process and technology/equipments employed ................................Energy consumption profile & availability ................................................................Capacity utilization factor ................................................................................................Housekeeping practices ................................................................................................Availability of data and information ................................................................Technology gap analysis................................................................................................

    gradation ................................................................................................................................................................................................

    Energy conservation measures identified ................................................................Proposals for energy conservation including technology up-gradation ...............................Availability of technology/ product in local/national/international market

    Availability of local service providers who can take up abovementioned proposals

    Identification of technologies/equipments for DPR preparation ................................Justification (e.g. potential, replicability, etc. in the cluster) for technologies/equipments

    identified for DPR preparation .......................................................................................................................................................................................................................

    Reduction in waste generation (if applicable) ................................................................Reduction in GHG emission such as CO2, NOx, etc ............................................................

    ................................................................................................................................

    Summary of proposals for energy saving ................................................................Summary of level of awareness on energy efficiency and energy efficient products in the

    .............................................................................................................................................................................................................................

    1: Detailed technology/equipment assessment report including the design

    technical specifications, in the format provided by BEE. ................................................................

    Manual on Energy Conservation Measures in Brick Cluster, Varanasi

    .................................................... I ................................................ II

    .............................................. 1 ................................ 1

    ................................................ 2 ................................................. 3

    .............................................. 4

    .................................... 5 ............................................ 5 ........................................ 6 .......................................... 6

    ..................................................... 7 ............................................ 8