trawsfynydd rpv inspections - institute of asset management presentation 2013

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Site or Business area RPV inspections - Trawsfynydd

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A presentation given at the 2013 Institute of Asset Management Conference at St Pauls, London. Details remote access techniques and some of the challenges experienced during the 2012/13 inspection of the Trawsfynydd reactor pressure vessels.

TRANSCRIPT

Page 1: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

Site or Business areaRPV inspections - Trawsfynydd

Page 2: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

Asset Care

Introduction

Lonely Planet (2013). Map of Snowdonia National Park, Available at: http://www.lonelyplanet.com/maps/europe/wales/snowdonia-national-park/, Accessed 2nd September, 2013

Maplandia.com (2005). Trawsfynydd Map, Available at: http://www.maplandia.com/united-kingdom/wales/wales/gwynedd/trawsfynydd/#map, Accessed 17th May, 2013.

Trappe, R (2013). Photo of Trawsfynydd.

Page 3: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

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o To provide a comparison of the condition of the two reactor vessels in sufficient detail to allow detailed analysis of any degradation since the last inspection.

o To provide sufficient detail and records to establish a baseline to allow future comparisons to be made.

o To provide sufficient information for a technical review to consider the results of the inspection work, previous corrosion coupon and environmental conditions analysis, against predictions and assumptions in the numerous reports upon which the safety case is based.

o To provide sufficient inspection and analysis to underpin the long term reactor buildings safety case.

Requirements

Page 4: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

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Scope

Page 5: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

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Chargeface access

o Via shortened SCAs

o 4 locations for core restraint

o 5 locations for sub-diagrid

Page 6: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

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Vessel viewing holes

Page 7: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

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Inspection findings – reactor void

No significant corrosion issues

Cladding detached from R2 cold gas ducts

Displaced floor plates

Page 8: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

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Detached cladding to R2

Page 9: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

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Displaced floor plates

Page 10: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

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R1 inspection

Page 11: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

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Internal inspection

Page 12: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

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Short arm manipulator

Used to deploy cameras and light bomb

Manufactured by BICO Ltd at Beaumaris

Mock-up and trials at off-site industrial facility

Successfully deployed in November 2012

Page 13: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

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Internal inspection findingso No significant corrosion issues.

o Opportunity taken to remove SCA ball-lock mechanisms.

Page 14: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

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R2 vessel internal inspection

Core restraint

Page 15: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

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R2 vessel internal inspection

Below diagrid

Page 16: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

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R1 vessel internal inspection

Page 17: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

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Basement access

Page 18: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

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Survey of R2 reactor voido Access created during

previous entries.

o Significant asbestos issues.

o Cutting of SCA duct would be required for R1 access.

o Mock-up of SCA at PFS for trialling access and cutting of SCA duct.

o Try to determine cause of displaced floor plates.

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Pantograph survey to R2

Page 20: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

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Survey below reactor void floor to R2

o Survey previously completed to R2 in 1997o Determine cause of displaced floor plates

Page 21: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

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Debris duct surveys

o Survey of R2 completed in 2007

o Flange plate to R1 removed and inspected in April 2012

Page 22: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

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Cold gas ducts

Page 23: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

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Survey of R1 reactor void

Access to reactor void will be technically difficult and subject to radiological assessment

Page 24: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

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Output of the inspections will be two reports:

o Survey report covering all of the inspections

o Technical assessment report of the survey including other environmental monitoring and corrosion data

The reports will be used to support the long term reactor building safety cases and the future inspection regime.

Outputs of inspection

Page 25: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

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Conclusions

Page 26: Trawsfynydd RPV Inspections - Institute of Asset Management presentation 2013

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Survey to R1 – cct 6 to basement

o Cold gas duct

o Under floor plates

o R1 debris duct scope is complete

o Access to reactor void will be technically difficult and subject to dose assessments

Any questions?Acknowledgements:

Kevin Lewis, Magnox LtdRob Evans, Magnox LtdGeoff Owen, Magnox LtdThe Magnox Remote Ops team of Graham, Dean, John and FingersGron Jones, BICO Ltd