solar drying of faecal sludge - sustainable sanitation alliance · 2019-03-06 · future work...

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SOLAR DRYING OF FAECAL SLUDGE S. SEPTIEN 1 , T. MUGAURI 1 , T. SWANEPOEL 3 , C. SINGH 3 , S. NGUBANE 3 , M. MULLA 3 , A. SINGH 2 , F. INAMBAO 3 1 POLLUTION RESEARCH GROUP, UNIVERSITY OF KWAZULU-NATAL, DURBAN, SOUTH AFRICA 2 CHEMICAL ENGINEERING, UNIVERSITY OF KWAZULU-NATAL, DURBAN, SOUTH AFRICA 3 MECHANICAL ENGINEERING, UNIVERSITY OF KWAZULU-NATAL, DURBAN, SOUTH AFRICA

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Page 1: Solar drying of faecal sludge - Sustainable Sanitation Alliance · 2019-03-06 · FUTURE WORK Continuation of the current investigations with a Master project and intern, in order

S O L A R D R Y I N G O F F A E C A L S L U D G E

S . S E P T I E N 1 , T. M U G A U R I 1 , T. S WA N E P O E L 3 , C . S I N G H 3 , S . N G U B A N E 3 , M . M U L L A 3 , A . S I N G H 2 , F. I N A M B A O 3

1 P O L L U T I O N R E S E A R C H G R O U P , U N I V E R S I T Y O F K W A Z U L U - N A T A L , D U R B A N , S O U T H A F R I C A

2 C H E M I C A L E N G I N E E R I N G , U N I V E R S I T Y O F K W A Z U L U - N A T A L , D U R B A N , S O U T H A F R I C A

3 M E C H A N I C A L E N G I N E E R I N G , U N I V E R S I T Y O F K W A Z U L U - N A T A L , D U R B A N , S O U T H A F R I C A

Page 2: Solar drying of faecal sludge - Sustainable Sanitation Alliance · 2019-03-06 · FUTURE WORK Continuation of the current investigations with a Master project and intern, in order

SUMMARY

I. Introduction

II. Solar drying thermobalance

III. Bench-scale solar drier

IV.Future work

Page 3: Solar drying of faecal sludge - Sustainable Sanitation Alliance · 2019-03-06 · FUTURE WORK Continuation of the current investigations with a Master project and intern, in order

Volume and

mass reduction

Transport cost

decrease

Pasteurization

Agriculture

Low moisture

content

+ Organic content

Biofuel

Faecal

sludge

drying

EXPENSIVE

PROCESS!

High CAPEX

and OPEX

Page 4: Solar drying of faecal sludge - Sustainable Sanitation Alliance · 2019-03-06 · FUTURE WORK Continuation of the current investigations with a Master project and intern, in order

SOLAR DRYING, AS A LOW-COST ALTERNATIVE OF CONVENTIONAL DRYING

Source: https://recipes.howstuffworks.com/dehydrated-food1.htm

Source: http://iufost.org/wp-content/uploads/05-Solar%20Drying%20Article%20+%20photo.pdf

Source: http://www.huber.de/

Source: http://www.redco.com.tr

Source: http://www.tirme.com/es/upload/67pdf_file12_07_31.pdf

• Most ancient application of solar energy

• Main applications in food industry and

crop conservation

• Greenhouses for sewage sludge drying

in developed countries

• Largest plant in Mallorca, Spain

(treatment 30,000 tonnes of sludge per

year)

Page 5: Solar drying of faecal sludge - Sustainable Sanitation Alliance · 2019-03-06 · FUTURE WORK Continuation of the current investigations with a Master project and intern, in order

SOLAR ENERGY IN THE WORLD AND AFRICA

Developing countries facing lack of sanitation (among African

countries) situated within the solar belt with the highest irradiances

Page 6: Solar drying of faecal sludge - Sustainable Sanitation Alliance · 2019-03-06 · FUTURE WORK Continuation of the current investigations with a Master project and intern, in order

DRYING BEDS VS SOLAR THERMAL SYSTEM

LOW COSTBUT:

• Long drying times

• Possible rehydration

Large surface area

• Thermal inefficient

• Proliferation of pests

• Pasteurization inefficient

• Intense labour

MORE COST EFFECTIVE

SOLUTION• Lower drying times

• Conditions controlled

• Lower surface area

• Thermal efficient

• Higher temperatures

• Higher pasteurization

• Possibility of automatization

Source: https://www.huber.de/products/sludge-treatment/sludge-drying/huber-solar-active-dryer-srt.htmlSource: https://www.huber.de/products/sludge-treatment/sludge-drying/huber-solar-active-dryer-srt.html

Page 7: Solar drying of faecal sludge - Sustainable Sanitation Alliance · 2019-03-06 · FUTURE WORK Continuation of the current investigations with a Master project and intern, in order

USE OF SOLAR THERMAL ENERGY IN FSM(CURRENTLY LOW)

Source: http://www.climateincorp.com/product-

catalog/sani-solar-sanitation/sani-solar-sanitation/

Source: https://www.colorado.edu/solchar/about/our-approach

Source:

https://www.susana.org/_resources/documents/

default/3-2106-22-1424426286.pdf

Source: https://www.breakingnews.ie/world/fake-poo-project-

could-cut-illness-and-deaths-in-developing-countries-814850.html

Page 8: Solar drying of faecal sludge - Sustainable Sanitation Alliance · 2019-03-06 · FUTURE WORK Continuation of the current investigations with a Master project and intern, in order

INVESTIGATIONS AT PRG - UKZN

Generate data and knowledge about faecal sludge solar drying

through experimental work at laboratory scale

Increase awareness about faecal sludge solar drying

Support the improvement of existing technologies

Promote the development of innovations and new

technologies

Page 9: Solar drying of faecal sludge - Sustainable Sanitation Alliance · 2019-03-06 · FUTURE WORK Continuation of the current investigations with a Master project and intern, in order

SUMMARY

I. Introduction

II. Solar drying thermobalance

III. Bench-scale solar drier

IV.Future work

Page 10: Solar drying of faecal sludge - Sustainable Sanitation Alliance · 2019-03-06 · FUTURE WORK Continuation of the current investigations with a Master project and intern, in order

EXPERIMENTAL SETUP

Sludge:

thin layer (few g)

5 h/d

Oct -

Nov

Page 11: Solar drying of faecal sludge - Sustainable Sanitation Alliance · 2019-03-06 · FUTURE WORK Continuation of the current investigations with a Master project and intern, in order
Page 12: Solar drying of faecal sludge - Sustainable Sanitation Alliance · 2019-03-06 · FUTURE WORK Continuation of the current investigations with a Master project and intern, in order

EFFECT OF WEATHER CONDITIONS

Sunny conditions: highest

drying rate (~ 0.8 kg/h/m2)

Overcast conditions: lowest

drying rate (~ 0.5 kg/h/m2)

Initial Moisture

Content (M.C.)

= 80% wet total

(w.t.)

M.C. = 50 % w.t.

M.C. = 30 % w.t.

Page 13: Solar drying of faecal sludge - Sustainable Sanitation Alliance · 2019-03-06 · FUTURE WORK Continuation of the current investigations with a Master project and intern, in order

Better performance of solar

drying compared to open-air

drying

Highest difference in overcast

conditions

Page 14: Solar drying of faecal sludge - Sustainable Sanitation Alliance · 2019-03-06 · FUTURE WORK Continuation of the current investigations with a Master project and intern, in order

OUTCOMES FROM THE INVESTIGATION

Source: https://www.mmstadium.com/news/rhinos/

After 5 hours of solar drying in the

spring in Durban:

• Moisture reduction between 60 to

95%

• Drying rate between 0.5 and 1.0

kg/h/m2

• Temperatures up to 40ºC (+20ºC

than ambient temperature)

Surface area of a soccer pitch (4500 m2):

Challenges:

• Crust formation

• Variability weather conditions • 5 ton / h

• 2.5 ton / year / m2

(5-8 hours of operation)

Page 15: Solar drying of faecal sludge - Sustainable Sanitation Alliance · 2019-03-06 · FUTURE WORK Continuation of the current investigations with a Master project and intern, in order

SUMMARY

I. Introduction

II. Solar drying thermobalance

III. Bench-scale solar drier

IV.Future work

Page 16: Solar drying of faecal sludge - Sustainable Sanitation Alliance · 2019-03-06 · FUTURE WORK Continuation of the current investigations with a Master project and intern, in order

DEVELOPMENT OF A SOLAR DRIER

Process

instrumentation

(temperature, air

relative humidity)

Tilting

support

(optimal

angle)

Solar

collector

(air

heating)

Weather

station

(irradiance)

Greenhouse

(drying chamber)

VentilationSample

holder +

stirring

Protection against

solar radiation

Piping and

thermal insulation

Page 17: Solar drying of faecal sludge - Sustainable Sanitation Alliance · 2019-03-06 · FUTURE WORK Continuation of the current investigations with a Master project and intern, in order

TRIAL WITH SYNTHETIC SLUDGE (OCT0BER)

DAY 1 DAY 2 DAY 3

Page 18: Solar drying of faecal sludge - Sustainable Sanitation Alliance · 2019-03-06 · FUTURE WORK Continuation of the current investigations with a Master project and intern, in order

SPECIFICATIONS OF SOLAR DRYERParameter Value

Mass of sludge 4.5 kg

Operation time 9 h/d

Surface area 0.34 m2

Air temperature 50 - 80ºC

Energy consumption

(25 W fan)

0.225 kWh/d

(80 kWh/y)

Drying rate0.5 kg/h/m2

(1.5 ton/y/m2)

Performance process0.150 kWh/kg

(150 kWh/t)

Conventional dryers: 800 – 1000 kWh/t

Page 19: Solar drying of faecal sludge - Sustainable Sanitation Alliance · 2019-03-06 · FUTURE WORK Continuation of the current investigations with a Master project and intern, in order

SUMMARY

I. Introduction

II. Solar drying thermobalance

III. Bench-scale solar drier

IV.Future work

Page 20: Solar drying of faecal sludge - Sustainable Sanitation Alliance · 2019-03-06 · FUTURE WORK Continuation of the current investigations with a Master project and intern, in order

FUTURE WORKContinuation of the current investigations with a Master project and intern, in

order to generate further data and understanding

Development of a solar drying technology at pilot-scale in order to provide cost

effective solutions for faecal sludge treatment

Source: Mathioudakis, V.L., Kapagiannidis, A.G., Athanasoulia, E., Paltzoglou, A.D., Melidis, P., Aivasidis,

A., 2013. Sewage sludge solar drying: Experiences from the first pilot-scale application in Greece. Dry.

Technol. 31, 519–526./

Page 21: Solar drying of faecal sludge - Sustainable Sanitation Alliance · 2019-03-06 · FUTURE WORK Continuation of the current investigations with a Master project and intern, in order

FUTURE WORKEngineering field testing of a solar dryer developed by Swansea University

Development of Centre of expertise on solar drying and faecal sludge drying

Source: https://www.tatasteelconstruction.com/en_GB/Products/Building-envelope/Walls/active-solar-air-heating/Colorcoat-Renew--SC%C2%AE

Page 22: Solar drying of faecal sludge - Sustainable Sanitation Alliance · 2019-03-06 · FUTURE WORK Continuation of the current investigations with a Master project and intern, in order

ACKNOWLEDGMENTS

Water Research Commission

for their funding

EThekwini municipality

for their support

Technical staff from the Pollution Research Group, Chemical & Mechanical

Engineering department (laboratory, workshop, administrative)

Page 23: Solar drying of faecal sludge - Sustainable Sanitation Alliance · 2019-03-06 · FUTURE WORK Continuation of the current investigations with a Master project and intern, in order

THANKS FOR YOUR LISTENING

Contacts details:

Santiago Septien Stringel

[email protected]

+27738711375

Reports and papers from this project available

by request

In research of partners and a motivated

master student for the new project about the

development of a solar drier