slag grranulation

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  • 7/27/2019 Slag Grranulation

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    The slag-granulation basin at Iscor.

    Slag granulator

    at a blast

    furnace at Iscor,

    Vanderbijlpark,South Africa.

    Bateman Launder Granulator at Impala Platinums plant,

    Rustenburg, South Africa.

    Bateman Engineering provides a comprehensive rangeof slag-granulation technologies. The equipment

    offered primarily uses water as the granulation medium,as the Bateman Engineering process has been developed

    and proven to lose far less water by evaporation thanother commercially available processes.

    Particles in excess of 1 mm in size are generallyproduced, but this depends on the process applied.

    The range of slag-granulation productssupplied includes:

    I Bateman-Stillwater Granulator

    I Bateman Launder GranulatorI High-tonnage slag granulators

    I Bateman Granulators

    Bateman Slag Granulator at Hartleys platinum-processing plant,

    Zimbabwe.

    SSlaglagGGranulationranulation

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    Bateman Engineering has supplied many slag-granulation

    systems, often on repeat business from the same clients.

    The reliability and accuracy of these installations have been

    demonstrated and references can be supplied on request.

    These slag-granulation systems are an integral part of the

    range of processes available from Bateman Engineering for the

    solidification of liquid metals and slags to produce particles

    ranging from the smallest (atomisation) through granulation to

    larger lumps (blobulation) to ingots (pig-casting).

    A Bateman

    Launder

    Granulator at a

    copper / nickel

    processing

    facility,Minerao Serra

    da Fortaleza,

    Brazil.

    A Stillwater

    matte / slag

    granulator at

    a platinum-

    processing

    plant,

    Columbus,

    Montana,

    USA.

    Slag Granulation

    High-tonnage

    slag-granulation

    plant at the

    Corex facility,

    Saldanha Steel,South Africa.

    I Bateman-Stillwater Granulator

    The Bateman-Stillwater Granulator with a semi-closed tank is

    used mainly in the non-ferrous industry. Granules are formed

    during the molten metals freefall into a waterjet and quenched in

    a cyclonic water bath.

    I Compact and highly economical closed-circuit system for

    flows up to 2.5 t/min

    I Granulation slurry discharge via pumping or gravity to

    de-watering system

    I Minimal steam generation

    I Semi-closed-tank operation permits installation inside

    smelter buildings

    I Bateman LaunderGranulator

    This launder slag-granulation process uses a double stream ofwater, the upper for dispersing the liquid metal during freefall

    and the lower to quench the granules. Granulation is achieved in

    the waterjets before the granules reach the bottom of the sloping

    launder from where they are discharged to a de-watering system.

    I Continual or batch flows of up to 3 t/min

    I The launder normally discharges into a de-watering pond

    I Pre-cast concrete or steel launders with hardwearing liners

    are widely used

    I Minimal steam generation

    I High-tonnage slag granulators

    These are used in the production of blast-furnace and Corex

    slag, LD (Linz-Donawitz) converter slag and slags in the non-

    ferrous industry. More than 50 are in operation worldwide.

    I Any flow rate, but flows usually exceed 3 t/min

    I The unique granulation heads are extremely safe and

    produce a high-quality product

    I Bateman Granulators

    Bateman Engineerings open-tank slag granulators produce the

    granules at the point where the freefalling molten slag and the

    waterjet meet at the surface of the quenching-pond surface.

    I Slag flows in the order of 2 t/min

    I Extremely clean, safe and quiet Bateman Engineering N.V.Amsteldijk 166, 1079 LH Amsterdam, Netherlands

    Offices in Africa, Asia, Australia and Europe

    For your slag-granulation requirements,contact:

    Tel: +27-11-899-9111Email: [email protected]: www.BatemanEngineering.com

    process plants that work