jms - erowaerowa.pl/wp-content/uploads/2019/06/jms-moldline.pdf · ing, medical technology, and...

JMS® 4.0 MoldLine

The process control system for tool & mold manufacture

2

Global presenceWell-known companies on every continent are among our custom-ers. Machine manufacturers, fixture, tool and mold makers, as well as production companies in the electronics, automotive, watchmak-ing, medical technology, and aerospace industries, manufacturers of cutting tools, and many subcontractors.

3EROWA JMS® 4.0 MOLDLINE

A step towards Industry 4.0 4

Import rather than copy 6

Setup during main time 8

Increasing autonomy 10

Everything under control 12

Perfect in detail 14

Documented quality 16

Knowledge is power 18

At a glance 20

The benchmark for process control systems 22

EROWA JMS® 4.0 MOLDLINE

4

01 02 03 04

05

06

07

11

A step towardsIndustry 4.0The EROWA JMS® 4.0 MoldLine process control system has an important place within Industry 4.0 as a whole. It covers a large proportion of the functions that make up the Smart Factory. The benefits for users are significant, as it is always clear what workpiece is where in the process and when.

6

Import rather than copyGetting a job through your own production is certainly manage-able. However, you often have to expect copying and recapturing when it comes to detailed planning. These tasks are time-consum-ing and error-prone. The JMS® 4.0 MoldLine process control system has a wide variety of interfaces to surrounding applications. This makes direct imports, but also feedback, much faster and safer. And the current status in production is captured and displayed in real time.

7

MoldLineJMS® 4.0

THE FACTS • Import interfaces• Processflowcreated• Manuallyeditable• Export interfaces

ERP IAnorderisrecordedintheERPsystem. Variousdataisentered.

PPS ITheproductionplanningsystemfetchesthemasterdatafromERP,andaddsplanningdetailssuchasmachi-neassignmentsandstandardtimes.

Fromallthesesources,theEROWAJMS®4.0MoldLinecollectstherequiredinformationtocreateacompleteworkprocess.Thedataisimportedlargelyautomatically.Manualadditionscanbemadedependingonthecharacteristicsofthevarioussystems.

CAM ICADdataisimportedviatheinterfacetotheCAM.JMS® MoldLinereceivestheprogramsandassignsthemtotheworkpieces.

CAD IDesigngeneratesalldatasets.Theitemstructureisapplied.


DATA IMPORT

8

Setup during main timeUpholding the autonomy of the system is the goal. This means sufficient workpieces must be prepared ready for pick-up. This preparation is handled by the setup and presetting stations. Here, the prepared pallets are identified and uniquely recog-nized on every subsequent machine in the work process.

9

MoldLineJMS® 4.0

THE FACTS • Maintains autonomy• Uniqueidentification• Associatesoffsetdata• Ergonomicworking

Job preparation ISetupandpreparationwhilethepro-ductioncellisproducing.Thereisnowaitingtime.TheEWIS™chipensuresidentification.

Presetting IOffsetdataofelectrodesisdeterminedeasilyonthePreSet2Dpresettingstation.Thedataisassociatedwiththecorrespondingelectrodethroughtheintegratedinterface.

Step-by-step process flow I TheCADimportsareconvertedtoprocesssteps.Theworkflow(sequenceofoperationstobeexecuted)issupplementedwithfurtherinputs.


SETUP DURING MAIN TIME

10

MoldLineJMS® 4.0

Increasing autonomy EROWA robots open up previously untapped production hours. In the third shift and on weekends production runs autono-mously. This requires exact, but still flexible, planning. JMS® 4.0 MoldLine ensures that you get a clear overview. The order list, priorities, the CNC programs, tool management and the current status messages show you what is going on at a glance.

11

JMS® Pro Toolmanagementgood-/bad detection JMS®Pro compares the tool state before and after the machining.

If a tool has expired or broken during the machining, the workpiece will be marked as erroneous.

Tool tablebeforemachining

Tool tableafter machining

Result

10 -

17 17 ok

20 20 ok

33 -

Workpiece state: Ok!

Tool tablebeforemachining

Tool tableafter machining

Result

10 -

17 17 nok

20 20 ok

33 -

Workpiece State: Error!

THE FACTS • Utilizeoff-peakandnighthours• Managesmanufacturingpriorities• Statusmessages

The cell IAproductioncellconsistsofthemachine,theEROWArobotandtheterminalfortheprocesscontrolsystem.Bythis,theoperatorhaseverythingundercon-trol.

The Manager ITheJMS®4.0MoldLineisresponsibleforcontrolandmonitoringofthecell.Thistaskcanbesetupindifferentcomfortlevels.(Postprocessor,JobGene-rator,JobManager).

Process steps IThemanufacturingprocesscanrunonlyintheprescribedorder.Eveninunforeseensituations(toolbreakage,prioritychange),theJobManagercoor-dinatesthecorrectprocedureintheproductioncell.Theoperatorisinformedonhis/hersmartphone.

Tool Checking IBesidestheworkpiecesandNCpro-grams,youneedtherighttoolsaswell.Whetherthisisthecase,andwhattheirremaininglivesare,isreadfromthememoryofthemachine.

Identification IStagedpalletswithworkpiecesareuniquelymarkedwithachip.Ateverystationinthepro-ductionprocess,eachpalletispreciselyidentifiedbytheEROWAEWIS™system.


INCREASING AUTONOMY

12

Everything under controlAutomated single part production places high demands on the organizational flow. The JMS® 4.0 MoldLine keeps to the process steps no matter what the circumstances. Interim control after milling, before that automatic cleaning, the right eroding strat-egy, and blocking or release of the next production steps - every-thing is under control with the JMS® 4.0 MoldLine.

13

MoldLineJMS® 4.0

Release IAworkpieceisreleasedformachiningifallrequirementsaremet.Thatis,thepriorityisright,theCNCprogramsandtoolsareavailable,thepreviousproductionstephasfinished,andtheintermediatecheckhasconfirmedthedimensionalaccuracy.

Overview IOneglanceatthescreenshowswhethereverythingisinthegreenrange.Themachineshowsonlythecurrentstatus,buttheJMS®4.0MoldLinealsolooksintothefuture.

Strategy IThestrategyisreceivedfromCAManden-richedwithotherdata,e.g.electrodelife.

Cleaning IThe"washing/cleaning"productionstepisnecessaryifseveralprocessesruninsuccessionauto-matically.Forexample,workpiecemilling>washing>measuring>EDM.

Automatic presetting IThelargerthenumberofpro-ducedelectrodes,themoreimportantefficientmeasure-mentofzeropointsbecomes.


EVERYTHING UNDER CONTROL

THE FACTS • Prioritizing• Integratedcleaning• Selectableproductionstrategy• Automaticpresetting

14

Perfect in detailAttention to detail is one of the most important prerequisites in mold manufacturing. The same is true for the JMS® 4.0 MoldLine. We continuously provide new and advanced control features. Processes become better to control and faster to verify.

15

MoldLineJMS® 4.0

Loading Station ITakethepalletfromthetoolingstati-ontoafreemagazinelocation?TheJMS®4.0MoldLine doesitautomatically.

Fixture Manager IManagesseveralfixturesonapallet,automaticallystoringthepositionofaclampedwork-piece.Theidentificationsystemensuresthecorrectmatchingofthedata.

Tool Checking 2 IIfatoolismissingorifitslifehasexpired,itssiblingtoolisusedinstead.Ifnoneisavaila-ble,thecurrentjobisstopped,andthenextjobontheprioritylistisprocessed.

Tool Checking ITheToolManagementmodulecheckswhichtoolsarerequiredbasedontheNCprogramrightafterajobhasbeencreated.Acomparisonwiththetoollistofthemachineshowswhetherthejobcanbereleasedornot.

THE FACTS • Detailedinformation• Fixturemanagement• Changingpalletplaces• Graphicaltooltable


PERFECT IN DETAIL

16

Documented qualityTraceability of production processes is an integral part of all certifications. The JMS® 4.0 MoldLine takes this into account right when the data is created. Specifications and evalua-tions are consistently associated with the workpieces and stored.

17

MoldLineJMS® 4.0

MoldLineJMS® 4.0

THE FACTS • Clearcheckpoints• Increasedcapacity• Onlinelogs

Q-Measure IThepointsontheelectrodethatabsolutelymustbewithinthetolerancearedeterminedrightduringthedesignphase.Ameasuringmachinecomparesthespecificationswiththeactualdimensions.Themeasuringprogramisgeneratedautomatically.JMS®4.0MoldLineQ-Measure-brilliant!

Log IAndifanyonewantstoknowexactlywhatthetar-get/actualcomparisonresultsare,thespecificworkpieceloghasalltheinformation.ItisdirectlyaccessiblefromJMS®4.0MoldLine.

More capacity I Eventhe"qualitymeasurement"processstepcanbeautomated.Apotentialbottleneckiseliminatedbyautomaticmeasurementsinthesecondandthirdshifts.

3D World IThemeasurementlogscanalsobestoredas3DPDFfiles,providingagraphicalviewoftheveri-fiedmeasuringpoints.


DOCUMENTED QUALITY

18

MoldLineJMS® 4.0

Knowledge is powerIs the work supply in the magazines sufficient for the whole night? Are the most important tools in good condition? What is the remaining life of each tool? Who is informed about the system state?

19

THE FACTS • Clear presentation of current situation• Availablevianetwork• Time-basedmessages• Presetspermachine• Reliablehandlingofchanges

Checking ITarget-actualcomparisonoftheplannedandactuallyachievedmachineutilizationoveraselecta-bleperiodoftime–brilliant!

Alarm settings IWhoreceivespotentialstatusmessagesinwhatperiodoftimeandoverwhichinformationchannel?

Job data I Informationontheeffectivemachiningtimeforeachworkpieceorfortheentirejob.

Error messages IThemoredifferentiatedtheerrormes-sagesareprovidedbythemachine,themoremeaningfultheyarewhenpassedontotheoperators.


KNOWLEDGE IS POWER

Change Handling ITheunforeseenistheenemyofautomation.Ifajobisinterruptedforanyreason,JMS®4.0MoldLinecontinueswiththecellwiththenextlowerpriorityjob.Thisensuresthatproductivityiskepthigh.

20

ER

P I

mp

/Ex

pML

Imp

ort

ML

ML

Pre

Se

t 2

DML

Pre

Se

t 3

D

ML

Pre

Se

t Im

po

rt

ML

CA

M I

mp

ort

CAM

ML

CA

D I

mp

ort

CAD

At a glance

ERP Import / Export

Receivesdatafromhigh-level

systemsandprovidesproduc-

tioninformationback.

EDM Data Import

ImportsCADdatato

createtheworksteps.

PreSet 2D

Dataorganizationmoduleforthe

connectionoftheprovenelectro-

depresettingstation.

PreSet 3D

Dataorganizationmoduleforthe

integrationofEROWA3Dmeasu-

ringmachines.

PreSet Import

dataorganizationmoduleforim-

portingdatafromothermeasuring

machines.

NC Import

ImportsNCprogramsinto

theordersautomatically.

Q-Measure CAD Plugin

Letsyoudefinemeasurement

pointsintheCADprogram.

JMS® 4.0 ML Presetting and MeasuringIncludes products that are con-nected with data import, setup and presetting.

JMS® 4.0 ML Structure Managementincludes products associated with data evaluation and information distribution.

THE FACTS Whatisimportantinautomatedsingle-partproduction?Correct–toknowwhatwhenwhereandhowstepsareplannedandwillbeexecut-ed.That'sexactlywhatyouwillachievewithJMS® MoldLine.ThevariouscomponentsofJMS® MoldLinegiveyouaclearviewoftheentirecom-plexproductionprocess.

Tolearnhowthatmightlookinyourspecificproductionenvironment,callyourlocalEROWArepresentativenow.

21

Po

st P

roce

sso

r

ML

Re

po

rtin

g

ML

ML

Su

pe

rvis

eA

larm

ing

MLQ

-Me

asu

reML

ML

Job

Ge

ne

rato

rJo

b M

an

ag

er

ML

Too

l C

he

ckin

g

ML

MoldLineJMS® 4.0

MoldLine Post Processor

convertstheneutralpartpresetting

datatomachine-specificoffsetsand

transfersthedatatothemachine.

MoldLine Reporting

istheinterfacetotheevaluation

ofallrelevantoperatingdata.

MoldLine Job Generator

createsoffline"megajobs"inwhich

theoffsetvaluesandloadingdata

ofthehandlingunitaremergedand

transferredintomachine-specificNC

programs.

MoldLine ERP Feedback

providesonlinevisualization

ofindividualcellstatuses.

MoldLine Job Manager

istheonlinecontrolforthemachine

andhandlingunit.Allproductiondata

iscorrectlymappedautomatically.

MoldLine Alarming

contacts,ifneeded,the

correctoperator.

Q-Measure

Thepostprocessorcreates

themeasurementcycles.

MoldLine Tool Checking

comparestheloadinglistofthetool

changerwiththerequirementsfrom

themachiningprogram.Discrepan-

ciesarereported.

JMS® 4.0 ML Cell Integrationincludes the products for con-trolling manufacturing cells. Both the handling device and the machine tool are controlled.

JMS® 4.0 ML OptionsIntegration means the com-prehensive control and display of all the sequences in produc-tion across multiple manufac-turing cells.


AT A GLANCE

22

The benchmark forprocess control systems

23

JMS® 4.0EROWA Productivity Suite

MoldLineJMS® 4.0

ProductionLineJMS® 4.0


THE BENCHMARK

ProductivityReductionofproductioncostsandhourlyratesthroughconti-nuousproduction.

Short delivery timesFlexibleprioritizationforthebestuseofproductionhourswithoutidletime

Process reliability

Productionprocessesareundercontrol–automaticsupervisi-

onandmonitoringbytheprocesscontrolsystem

Quality

Traceable and documented production steps for optimal

quality assurance including change system.

Ease of use

Centralized data management, integrated data flow from

PPS through CAD/CAM to manufacturing and quality

measurement.

A wide variety of machines and production technologies

are incorporated into the entire system.

Clear overview of the manufacturing progress in real time

and at any time.

GermanyEROWASystemTechnologienGmbHGewerbegebietSchwadermühleRoßendorferStraße1DE-90556Cadolzburg/NbgGermanyTel.091037900-0Fax091037900-10info@erowa.dewww.erowa.de

FranceEROWADistributionFranceSàrlPAELesGlaisins12,rueduBullozFR-74940Annecy-le-VieuxFranceTel.450640396Fax450640349erowa.france@erowa.comwww.erowa.com

SingaporeEROWASouthEastAsiaPte.Ltd.56KallangPuddingRoad#06-02,HH@KallangSingapore349328 Singapore [email protected] www.erowa.com

JapanEROWANipponLtd.SibadaimonSasanoBldg.2-6-4,Sibadaimon,Minato-ku105-0012TokyoJapanTel.0334370331Fax0334370353info@erowa.co.jpwww.erowa.com

SwitzerlandEROWAAGKnutwilerstrasse3CH-6233BüronSwitzerlandTel.0419351111Fax0419351213info@erowa.comwww.erowa.com

ScandinaviaEROWATechnologyScandinaviaA/SFasanvej2DK-5863FerritslevFynDenmarkTel.65982600Fax65982606info.scandinavia@erowa.comwww.erowa.com

SpainEROWATechnologyIbéricaS.L.c/Avda.Cornellá,14270 3aext.E-08950EspluguesdeLlobregat-BarcelonaSpainTel.0932655177Fax0932440314erowa.iberica.info@erowa.com www.erowa.com

ItalyEROWATecnologieS.r.l.Sede Legale e Amministrativa:ViaAlfieriMaserati48IT-10095Grugliasco(TO)[email protected] www.erowa.com

UnitàdiTreviso:ViaLeonardoDaVinci8IT-31020Villorba(TV)ItalyTel.04221627132

Eastern EuropeEROWATechnologySp.zo.o.Eastern Europeul.Spółdzielcza37-3955-080KątyWrocławskiePolandTel.713635650Fax713634970info@erowa.com.plwww.erowa.com

IndiaEROWATechnology(India)PrivateLimitedNo:6-3-1191/6,BrijTarangBuildingUnitNo-3F,3rdFloor,Greenlands,Begumpet,Hyderabad500016(Telangana)IndiaTel.04040133639Fax04040133630sales.india@erowa.comwww.erowa.com

USAEROWATechnology,Inc.NorthAmericanHeadquarters2535SouthClearbrookDriveArlingtonHeights,IL60005USATel.8472900295Fax8472900298e-mail:[email protected]

ChinaEROWATechnology(Shanghai)Co.,Ltd.G/F,No.24FactoryBuildingHouse69GuiQingRoad(CaohejingHi-techPark)Shanghai200233,[email protected] www.erowa.com

EROWAAG118060en/09.17

EROWAGroupBusinessNetwork:amem

berofORENDAHoldingLtd.

TechnischeÄnderungenvorbehalten.EingetrageneMarkederERO

WAAG,

Copyright©ERO

WAAG,füreineAnzahlvonProduktenderERO

WAAGbestehen

PatenteoderPatentanm

eldungen.

The next stepImportantthingsneedtobeplanned.Andyournextstepiscertainlyamongtheimportantthings.Itisyourstartintoanew,efficientera.Wearepleasedtobewithyouontheway.Asconsultants,inpractice.Foryoutoknowatalltimeswhatyou’reengagingin.ThenextEROWAbranchofficeisnotfar–take the step.

jms - erowaerowa.pl/wp-content/uploads/2019/06/jms-moldline.pdf · ing, medical technology, and...

Documents