how gd&t saves - asq orange...
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How GD&T Saves $$$
Geometric Dimensioning
And Tolerancing
DeSimone Engineering, Inc.
Website: www.dq6sigma.com E-mail: [email protected]
Cell: 310-480-4983
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❖GD&T is a means of dimensioning &
tolerancing a drawing which
considers the function of the part
and how this part functions with
related parts.
This allows a drawing to contain a more
defined feature more accurately, without
increasing tolerances.
Geometric Dimensioning and Tolerancing
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Why Should We Use GD&T ?
• GD&T is a drawing / communication language
• Uniform interpretation between the designer, manufacturer and inspector ( and
anyone else: purchasing, sales, planning, etc..).
• It eliminates ambiguities as to what Datum features are to be contacted to establish
the Datum planes and/or Datum axis that are to be used for locating other features.
• It simplifies inspection because hard gages can often be utilized and inspection
fixtures are often mandated which simplifies inspection for production quantities.
• It forces the designer to totally consider function, manufacturing process, and
inspection methods. The result is larger tolerances that guarantee function, but
reduce manufacturing & inspection costs.
• The “bonus” or extra tolerance for certain conditions can result in significant
production cost savings. In addition the time to analyze whether a missed dimension
is acceptable is dramatically reduced.
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PART PRODUCTION COMMUNICATION MODEL
MANAGEMENT
DESIGN
TOOLING
PRODUCTION
INSPECTION
ASSEMBLY
ROUTING
PLANNING
PRICING
SERVICE
PURCHASING
SALES
CU
ST
OM
ER
SV
EN
DO
RS
Geometric Dimensioning & Tolerancing
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Old Symbols
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GD&T
“Never accept anything for
true which you do not clearly
know to be such.”
This idea may have been the starting point for the development of modern science.That idea of examining everything in relation to what should be “exact and perfect” led to Descartes’ development of the Cartesian Coordinate System – a coordinate plane to make it easier to describe the position of objects.
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The Complete FOPRL Chart
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Flange Mount
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- Over 150 years old;
- Has Complications
1. Square tolerance zones
2. Ambiguous inspection setup
3. Fixed sized tolerance zones
4. Unwanted tolerance accumulation
5. Local Vs. full surface interpretation
6. 2D not 3D
Coordinate Dimensioning “Old Style”
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PROBLEMS WITH COORDINATE
DIMENSIONAL TOLERANCE ALONE
1 .0 0 1
1 .0 0 11 .0 0 1
6 .0 0
1.000± .001
6.00±0.001
As designed:
As manufactured:
Will you accept the partat right?
Problem is the control ofstraightness.
How to eliminate theambiguity?
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❖ Saves money
For example, if large number of parts are being made – GD&T can reduce or eliminate inspection of some features.
Provides “bonus” tolerance
❖ Ensures design, dimension, and tolerance requirements as they relate to the actual function
❖ Ensures interchangeability of mating parts at the assembly
❖ Provides uniformity
❖ It is a universal understanding of the symbols instead of words
Why GD&T is Important
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❖ Consider the following hole dimensioned with coordinate dims:
❖ Several Problems:
Two points, equidistant from true position may not be accepted.
Total tolerance diagonally is .014, which may be more than was intended.
2.000
.750
Old Style
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❖ Consider the following hole dimensioned with coordinate dims:
❖
❖ Several Problems:
Two points, equidistant from true position may not be accepted.
Total tolerance diagonally is .014, which may be more than was intended. (1.4 Xs >, 1.4*.010=.014)
2.000
.750
Center can be
anywhere along the
diagonal line.
Square Tolerance Zone
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❖ Consider the same hole, but add GD&T:
❖ Now, overall tolerance zone is:
MMC = .500 - .003 = .497
Position Tolerance: Round Tolerance Zone
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TRUE POSITION
1.20
± 0.01
1.00 ± 0.01
1.20
1.00
Tolerance zone0 .01dia
O 0.01 M A B C
O .80 ± 0.02
Dimensionaltolerance
True positiontolerance
Hole center tolerance zone
C
B
Tolerance zone
0.022
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A
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Position Tolerance Advantages
❖Cylindrical tolerance zone -- 57% increase.
❖Controls tolerance accumulation.
❖Utilizes bonus and shift tolerances.
❖Supports design objectives and intent.
❖Specifications verified using “fixed” gages.
❖Reduces production and inspection costs.
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Conversion Formula
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TOLERANCE VALUE MODIFICATION
Produced True Pos tol
hole size
0.97 out of diametric tolerance
0.98 0.01 0.05 0.01
0.99 0.02 0.04 0.01
1.00 0.03 0.03 0.01
1.01 0.04 0.02 0.01
1.02 0.05 0.01 0.01
1.03 out of diametric tolerance
1.20
1.00
O 0.01 M A B
O 1.00 ± 0.02
M L S
The default modifier for true position is MMC.
MMC
LMC
For M the allowable tolerance = specified tolerance + (produced hole size - MMC hole size)
A
B
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Virtual condition – external feature
Virtual condition is
constant through the
range of produced
sizes
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How GD&T Saves $$$$
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How GD&T Saves $$$$
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How GD&T Saves $$$$
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Cost ?
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Save $$$ with GD&T
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GD&TCommunicate
Produce
Quality
Products
$$$ SUCCESSSTEP 3STEP 2STEP 1