7/29/2019 GasiFier Experimental Kits V 3 Fabrication steps.

1/16

ALL POWER LABSGASIFIER EXPERIMENTERS KIT

The GEK Gasifier

7/29/2019 GasiFier Experimental Kits V 3 Fabrication steps.

2/16

Page 2

7/29/2019 GasiFier Experimental Kits V 3 Fabrication steps.

3/16

Page 3

7/29/2019 GasiFier Experimental Kits V 3 Fabrication steps.

4/16

Page 4

7/29/2019 GasiFier Experimental Kits V 3 Fabrication steps.

5/16

Page 5

7/29/2019 GasiFier Experimental Kits V 3 Fabrication steps.

6/16

Page 6

7/29/2019 GasiFier Experimental Kits V 3 Fabrication steps.

7/16

Page 7

7/29/2019 GasiFier Experimental Kits V 3 Fabrication steps.

8/16

Page 8

7/29/2019 GasiFier Experimental Kits V 3 Fabrication steps.

9/16

Page 9

7/29/2019 GasiFier Experimental Kits V 3 Fabrication steps.

10/16

Page 10

These drawings and related ideas are released under the intentions of the Creative Commons Attribution-NonCommerical-Share Alike License.Related patents are also pending to enforce the intended rights and responsibillities, until open hardware licenses are better established.

For more information on building details and use rights, contact "gek@allpowerlabs.org".

7/29/2019 GasiFier Experimental Kits V 3 Fabrication steps.

11/16

Page 1

7/29/2019 GasiFier Experimental Kits V 3 Fabrication steps.

12/16

Page 12

7/29/2019 GasiFier Experimental Kits V 3 Fabrication steps.

13/16

Page 13

This drawing and related ideas are released under the intentions of the Creative Commons Attribution-NonCommerical-Share Alike License.A Patent is also Pending to enforce the intended rights and responsibill ities, until open hardware licenses are better established.

For more information on building details and use rights, contact "gek@allpowerlabs.org".

Heat Exchanger #1Drying BucketFuel drying and gas cooling viadoubled jacketed vessel. Fuelheated by outgoing syngas.Syngas cooled by incoming fuel.Gas exits at top into packed bed

filter. Baffles inside cowling forimproved gas circulation andparticulate separation.

Auger Motor

GEK Tower of Total Thermal Integration(The Hot TOTTI)

Exhaust In:

Heat Exchanger #3Air Preheat / Syngascooling.Standard GEK downdraftreactor inside Gas Cowling.PyroCoil inserts into reactor.Air intake lines made fromflex corregated ss air intakelines wrap around reactor, inannular space between

reactor and gas cowling.Incoming air is heated byoutgoing gas. Outgoing gasis cooled by incoming air.

Filter

Heat Exchaner #2PyroCoil.Double jacketed heatexchange shell to return ICengine exhaust heat topyrolysis zone in reactor.Internal baffles direct flowaround shell to maximizeheat exchange.

Exhaust Out:

Heat Exchanger #4Cyclone with Steam Coil:Cycone output attaches directly tobottom of double jacketed dryingbucket. Water jacket or heat

exchange coil around cyclonevessel to generate steam forreinjection into reactor. Steam coilfed with recirculating filter water.

Gas Out

7/29/2019 GasiFier Experimental Kits V 3 Fabrication steps.

14/16

Page 14

Heat Exchanger #3Air Preheating -

Syngas Cooling

Heat Exchanger #4Cyclone withSteam Coil

This drawing and related ideas are released under the intentions of the Creative Commons Attribution-NonCommerical-Share Alike LicenseA Patent is also Pending to enforce the intended rights and responsibillities, unti l open hardware licenses are better established.

For more information on building details and use rights, contact "gek@allpowerlabs.org".

Stirrer

GEK Tower of Total Thermal IntegrationAir Preheat / Drying Bucket / Pyrocoil / (& no radiator)

Filter

gas out

Heat Exchanger #2PyroCoil: IC Exhaust -

Pyrolysis Zone

Heat Exchanger #1Drying Bucket

MonoratorHopper

Auger

7/29/2019 GasiFier Experimental Kits V 3 Fabrication steps.

15/16

Page 15

7/29/2019 GasiFier Experimental Kits V 3 Fabrication steps.

16/16

7.75

10

GEK Triple Hips Downdraft Study

Proposed GEK downdraft reactor insert with four zone separation, internal tar recycling,upward convection pyrolysis, and open swirl combustion chamber.

This concept and drawing released under the Creative Commons Attribution-Noncommercial-Share Alike License. Many rights given. Some rights reserved.

Published by Jim Mason, 5/3/09. See allpowerlabs.org for more info.

Top View of Nozzles andSwirl Chamber

12

10

4.5

4.5

7.5

Side View of Reactor

Combustion

Combustion

Drying

Reduction

Pyrolysis