free shrinkage tensile stresses in surface layer exceed tensile strength of material surface...

1
•Free shrinkage •Tensile stresses in surface layer exceed tensile strength of material •Surface microcracking is likely result •Stresses in surface layer are highest at beginning of drying, decreasing as drying progresses •Microcracks likely close up over time •Fully restrained shrinkage •Tensile stresses progressively increase as drying continues •The time to tensile failure appears to be dependent on the severity of the drying stress gradient •In general, the lower w/cm materials exhibited more severe gradients and failed at the earliest ages •Low w/cm lower permeability/diffusivity, which causes a steeper gradient in the surface layer of the material •Steeper gradient in surface layer may lead to wider surface cracks and thus earlier failure Objective: •Create a 1-D model that quantifies the stress gradient in free shrinkage and fully restrained drying concrete Theory: •Drying stress gradient is caused by restraint of shrinkage •Restraint can either be internal or externally applied •Internal restraint is provided by the requirement for translational symmetry (section remains planar) •Free shrinkage specimens have only internal restraint Measured free shrinkage strain, T , consists of 3 components sh - potential free shrinkage strain (in absence of any restraint) cr - strain relaxed by creep el - remaining strain required for strain compatibility, this strain has an associated stress through Hooke’s Law T = sh + cr + el •Fully restrained shrinkage specimens have both internal and external restraint •Internal relative humidity (RH) has a fundamental relationship to the reduction in pore fluid pressure that leads to early-age drying shrinkage in concrete •Kelvin-Laplace equation: Potential shrinkage strain, sh , can be determined by [1,2]: Creep strain, cr , can be determined using the B3 model •So, the stress at any point across a free shrinkage specimen cross section is: •In a fully restrained specimen, the total measured strain is zero, so the stress across the specimen cross section is: INTERNAL RELATIVE HUMIDITY AND DRYING STRESS GRADIENTS IN CONCRETE Z.C. Grasley, D.A. Lange, M.D. D’Ambrosia Introduction & Theory Experimental •Experimental methods •An internal RH measurement system designed at the University of Illinois at Urbana-Champaign was used to measure the internal RH gradient •A special mold was used to cast RH sensors at incremental depths from the drying surface •RH sensors are packaged in small plastic tube with Gore-Tex cap •Uniaxial test used to measure •Free shrinkage •Fully restrained average stress accumulation •Average creep of fully restrained concrete •Modulus of elasticity •Materials •Seven different concrete mixtures were tested for up to 7 days of age (6 days of drying) •The mixtures included w/cm ranging from 0.32 to 0.44 and mineral admixtures such as fly ash and silica fume Discussion •1-D Drying stress gradient can be modeled from the internal RH gradient •In fully restrained concrete, the drying stress gradient appears to affect the time to tensile failure (cracking) •Materials that exhibit a more severe drying gradient may fail sooner •Materials that are less permeable/diffusible may have a more severe drying gradient, with a steeper gradient slope in the surface layer Results Conclusions v RT RH p p ) ln( ' " p”= vapor pressure (constant) p’= pore fluid pressure RH= internal RH R= universal gas constant T= temperature in kelvins v= molar volume of water t p sh v v k k pS ] 3 1 3 1 [ 0 p= reduction in pore fluid pressure S= saturation factor K= bulk modulus of hardened cement paste k 0 = bulk modulus of solid hydration products skeleton v p = volume of paste v t = volume of concrete concrete cr concrete sh T el E E ) ( T = measured free shrinkage strain sh = potential free shrinkage strain cr = creep strain from B3 E concrete = modulus of elasticity of concrete cr concrete sh el E s cr = stress relaxed due to drying stress gradient and applied restraint -1 0 1 2 3 4 5 6 7 0 10 20 30 40 50 60 70 Specim en w idth (m m) Stress (M pa) 3 day 5 day 7 day Free shrinkage stress gradient evolution (mixture A-44) -1 0 1 2 3 4 5 6 7 0 10 20 30 40 50 60 70 Specim en w idth (m m) Stress (M pa) 3 day 5 day 7 day Restrained shrinkage stress gradient evolution (mixture A-44) 0 5 10 15 20 25 30 35 40 45 50 0 10 20 30 40 50 60 70 Specim en W idth (m m) Internal RH change (% ) A-44 3 days A-44 5 days A-44 7 days 32 3 days 32 5 days 32 7 days Internal RH gradient evolution for 2 mixtures f t Free shrinkage drying stresses Applied tensile load or restraint Overall stress gradient in restrained concrete Separation of free shrinkage drying stress gradient and applied restraint ft represents the tensile strength of the concrete Small, digital internal RH sensor Sensor encased in a plastic tube with GoreTex cap, ready to be cast in concrete Schematic of the twin uniaxial specimens (fully restrained and free) Special mold for casting RH sensors at incremental depths in concrete prism Schematic of moisture gradient, deformation and surface cracking, and capillary pressure in different stages of progressively drying hardened cement paste (from [3]) 0 1 2 3 4 5 6 0 10 20 30 40 50 60 70 Specim en W idth (m m) Stress (M Pa) A-44 A-44 Average B-44 B-44 Average C-44 C -44 Average D-44 D -44 Average 41 41 A verage 38 38 A verage 32 32 A verage Restrained shrinkage stress distribution at time of failure (load removed from B- 44 prior to failure) Failed at 3.5 days Failed at 7.7 days References 0 1 2 3 4 5 6 2 3 4 5 6 7 8 9 Failure Age (D ays) Differential Stress (M Pa) A-44 B-44 C-44 D-44 41 38 32 Correlation between failure age and drying stress gradient severity in restrained, drying concrete 1. Mackenzie, J.K., The Elastic Constants of a Solid Containing Spherical Holes, Proc Phys Soc B 683 (1950), 2-11 2. Bentz, D.P., Garboczi, E.J., Quenard, D.A., Modelling Drying Shrinkage in Reconstructed Porous Materials: Application to Porous Vycor Glass, Modelling Simul Mater Sci Eng 6 (1998), 211-236. 3. Hwang, C.-L., Young, J.F., Drying Shrinkage of Portland Cement Pastes I. Microcracking During Drying, Cem and Conc Res 14 (1984), 585-594. Affect of increasing stress gradient slope on the width of surface cracking in fully restrained, drying concrete f t w crack el cr A verage Stress f t w crack el cr Average S tress Increasing slope of gradientatsurface f t w crack el cr A verage Stress f t w crack el cr Average S tress Increasing slope of gradientatsurface Schematic of strain components in free shrinkage and restrained concrete sh cr el D rying Stress (surface) T cr-app el-app Applied Load-R estraint T T cr-app el-app C um ulative Stress sh el cr Surface Strain Schem atic T cr el D rying Stress (core) T cr-app el-app Applied Load-R estraint sh sh cr-app el-app C um ulative Stress T el cr InnerC ore Strain S chem atic sh cr el D rying Stress (surface) T cr-app el-app Applied Load-R estraint T T cr-app el-app C um ulative Stress sh el cr Surface Strain Schem atic T cr el D rying Stress (core) T cr-app el-app Applied Load-R estraint sh sh cr-app el-app C um ulative Stress T el cr InnerC ore Strain S chem atic

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Page 1: Free shrinkage Tensile stresses in surface layer exceed tensile strength of material Surface microcracking is likely result Stresses in surface layer are

•Free shrinkage•Tensile stresses in surface layer exceed tensile strength of material

•Surface microcracking is likely result•Stresses in surface layer are highest at beginning of drying, decreasing as drying progresses•Microcracks likely close up over time

•Fully restrained shrinkage•Tensile stresses progressively increase as drying continues•The time to tensile failure appears to be dependent on the severity of the drying stress gradient•In general, the lower w/cm materials exhibited more severe gradients and failed at the earliest ages

•Low w/cm lower permeability/diffusivity, which causes a steeper gradient in the surface layer of the material•Steeper gradient in surface layer may lead to wider surface cracks and thus earlier failure

Objective: •Create a 1-D model that quantifies the stress gradient in free shrinkage and fully restrained drying concrete

Theory:•Drying stress gradient is caused by restraint of shrinkage

•Restraint can either be internal or externally applied•Internal restraint is provided by the requirement for translational symmetry (section remains planar)

•Free shrinkage specimens have only internal restraint•Measured free shrinkage strain, T, consists of 3 components

sh - potential free shrinkage strain (in absence of any restraint)cr - strain relaxed by creepel - remaining strain required for strain compatibility, this strain has an associated stress through Hooke’s LawT= sh + cr + el

•Fully restrained shrinkage specimens have both internal and external restraint

•Internal relative humidity (RH) has a fundamental relationship to the reduction in pore fluid pressure that leads to early-age drying shrinkage in concrete

•Kelvin-Laplace equation:

•Potential shrinkage strain, sh, can be determined by [1,2]:

•Creep strain, cr, can be determined using the B3 model•So, the stress at any point across a free shrinkage specimen cross section is:

•In a fully restrained specimen, the total measured strain is zero, so the stress across the specimen cross section is:

INTERNAL RELATIVE HUMIDITY AND DRYING STRESS GRADIENTS IN CONCRETE

Z.C. Grasley, D.A. Lange, M.D. D’Ambrosia

Introduction & Theory Experimental•Experimental methods

•An internal RH measurement system designed at the University of Illinois at Urbana-Champaign was used to measure the internal RH gradient•A special mold was used to cast RH sensors at incremental depths from the drying surface•RH sensors are packaged in small plastic tube with Gore-Tex cap•Uniaxial test used to measure

•Free shrinkage•Fully restrained average stress accumulation•Average creep of fully restrained concrete•Modulus of elasticity

•Materials•Seven different concrete mixtures were tested for up to 7 days of age (6 days of drying)

•The mixtures included w/cm ranging from 0.32 to 0.44 and mineral admixtures such as fly ash and silica fume

Discussion

•1-D Drying stress gradient can be modeled from the internal RH gradient•In fully restrained concrete, the drying stress gradient appears to affect the time to tensile failure (cracking)•Materials that exhibit a more severe drying gradient may fail sooner•Materials that are less permeable/diffusible may have a more severe drying gradient, with a steeper gradient slope in the surface layer

Results

Conclusions

v

RTRHpp

)ln('"

p”= vapor pressure (constant)p’= pore fluid pressureRH= internal RHR= universal gas constantT= temperature in kelvinsv= molar volume of water

t

psh v

v

kkpS ]

3

1

3

1[

0

p= reduction in pore fluid pressureS= saturation factorK= bulk modulus of hardened cement pastek0= bulk modulus of solid hydration products skeletonvp= volume of pastevt = volume of concrete

concretecrconcreteshTel EE )(T = measured free shrinkage strainsh = potential free shrinkage straincr = creep strain from B3Econcrete = modulus of elasticity of concrete

crconcreteshel E scr = stress relaxed due to drying stress gradient and applied restraint

-1

0

1

2

3

4

5

6

7

0 10 20 30 40 50 60 70Specimen width (mm)

Stre

ss (M

pa)

3 day5 day7 day

Free shrinkage stress gradient evolution (mixture A-44)

-1

0

1

2

3

4

5

6

7

0 10 20 30 40 50 60 70Specimen width (mm)

Stre

ss (M

pa)

3 day5 day7 day

Restrained shrinkage stress gradient evolution (mixture A-44)

0

5

10

15

20

25

30

35

40

45

50

0 10 20 30 40 50 60 70

Specimen Width (mm)

Inte

rnal

RH

cha

nge

(%)

A-44 3 days

A-44 5 days

A-44 7 days

32 3 days

32 5 days

32 7 days

Internal RH gradient evolution for 2 mixtures

ft

Free shrinkage drying stresses

Applied tensile load or restraint

Overall stress gradient in restrained

concrete

Separation of free shrinkage drying stress gradient and applied restraintft represents the tensile strength of the concrete

Small, digital internal RH sensor

Sensor encased in a plastic tube with GoreTex cap, ready to be cast in concrete

Schematic of the twin uniaxial specimens (fully restrained and free)

Special mold for casting RH sensors at incremental depths in concrete prism

Schematic of moisture gradient, deformation and surface cracking, and capillary pressure in different stages of progressively drying hardened cement paste (from [3])

0

1

2

3

4

5

6

0 10 20 30 40 50 60 70

Specimen Width (mm)

Stre

ss (M

Pa)

A-44A-44 AverageB-44B-44 AverageC-44C-44 AverageD-44D-44 Average4141 Average3838 Average3232 Average

Restrained shrinkage stress distribution at time of failure (load removed from B-44 prior to failure)

Failed at 3.5 days Failed at 7.7 days

References

0

1

2

3

4

5

6

2 3 4 5 6 7 8 9

Failure Age (Days)

Diff

eren

tial S

tress

(MP

a)

A-44B-44C-44D-44413832

Correlation between failure age and drying stress gradient severity in restrained, drying concrete

1. Mackenzie, J.K., The Elastic Constants of a Solid Containing Spherical Holes, Proc Phys Soc B 683 (1950), 2-11

2. Bentz, D.P., Garboczi, E.J., Quenard, D.A., Modelling Drying Shrinkage in Reconstructed Porous Materials: Application to Porous Vycor Glass, Modelling Simul Mater Sci Eng 6 (1998), 211-236.

3. Hwang, C.-L., Young, J.F., Drying Shrinkage of Portland Cement Pastes I. Microcracking During Drying, Cem and Conc Res 14 (1984), 585-594.

Affect of increasing stress gradient slope on the width of surface cracking in fully restrained, drying concrete

ft

wcrack

el

cr Average Stress

ft

wcrack

el

cr Average Stress

Increasing slope of gradient at surface

ft

wcrack

el

cr Average Stress

ft

wcrack

el

cr Average Stress

Increasing slope of gradient at surface

Schematic of strain components in free shrinkage and restrained concrete

sh

cr

el

Drying Stress (surface)

T

cr-app

el-app

Applied Load-Restraint

T Tcr-app

el-app

Cumulative Stress

sh

el

cr

Surface Strain Schematic

T

cr

el

Drying Stress (core)

T

cr-app

el-app

Applied Load-Restraint

sh shcr-app

el-app

Cumulative Stress

T

el

cr

Inner Core Strain Schematic

sh

cr

el

Drying Stress (surface)

T

cr-app

el-app

Applied Load-Restraint

T Tcr-app

el-app

Cumulative Stress

sh

el

cr

Surface Strain Schematic

T

cr

el

Drying Stress (core)

T

cr-app

el-app

Applied Load-Restraint

sh shcr-app

el-app

Cumulative Stress

T

el

cr

Inner Core Strain Schematic