fianl 14th nov.ppt

8/17/2019 Fianl 14th nov.ppt

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Global Meltdown –

Lessons to be Learnt

Operations Perspective


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Swapnil Galgalikar.

Rupesh Zambad.

Rakesh Tanwale.

Izhar Mushrif. Amit Gautam

Sourabh Bafna.

Amit Shinde.

ikram !awand. "rasad Sahastrbudhe.

#rishna dhanorkar.

Video 1

http://c/Users/eknath/Desktop/Global%20meltdown%2014%20th%20nov/global%20m..wmvhttp://c/Users/eknath/Desktop/Global%20meltdown%2014%20th%20nov/global%20m..wmv


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Efects o Meltdown

Associated Factors

Available alternatives

Manuacturing Strategies

Learning & the Future Path


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Steel

Automotive

Textile

il & !as

"hemical


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Automotive Industry


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Pro#ected growth o the $ndian auto industr%

translates to ' ( ) o $ndia !*P b% +',

Auto( com-onent industr% in $ndia ex-ected to

be .S* /0 billion1

Polic% initiative to mar2et $ndia as an attractive

manuacturing destination1

Automotive industr% -romises signi3cant

em-lo%ment o--ortunities1

Source- SIAM


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““India is going to be an automotive hub -India is going to be an automotive hub -a dream destination for engineeringa dream destination for engineeringindustries.”industries.”

( Mr1 Mandli24 !eneral Manager( Mr1 Mandli24 !eneral ManagerL&TL&T 5""$ Seminar( 65""$ Seminar( 6

7ov1 '87ov1 '8


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"ategor%$ndustr% Sales 97os1:

2008-09 2007-08 Growth

Commercial Vehicles

415652 50218 -17!4"

#asse$%erVehicles

15251 15268 -0!50"

&otal 1940965 206486 -4!7"

Source' Societ( o) I$*ia$ Automo+ile Ma$u)acturers re,ort a$* Com,a$(A$al(sis


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"ontinue

Shutdown ull%; -artiall%

*ivestment


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Decrease in Sales affects entire supply chain

e.g.- Slowdown in Automobile will affect pigment ,paints ,

resins , solent and related logistics

!oling "lanning system that addresses changes

Addressing #nentory and conerting of stoc$ to cash.


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#dentify sub-optimal performance in consumption of

material or inefficient processes

De-ris$ing sales is fundamental to operations.

%ontinuous performance improement in operations by

engaging process improement teams who wor$ with

&' D to ma$e positie changes for cost and material

utili(ation.


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$m-rove data collection about customer

trends4 technolog% im-rovements &

realistic orecast

EP s%stems Production or new mar2ets

Lean Manuacturing

Maintenance Strategies

"hanges in scale o -roduction


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.nder utili=ed ca-acit%

Production "ut

$nventor% -iled u-

5loc2ed ca-ital1


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• GM %losed )* out of +) plants.

• GM eliminated , /obs.

• GM supply chain crisis still e0ists.

• + suppliers hae filed a ban$ruptcy petition in the 1nitedStates


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To develo- a su--l% base with em-hasis on

lower cost

Focus on customi=ed -roduction

Ensure ?ualit% rather than ?uantit%

Economies o scale

*evelo- Technical & @uman "a-abilities

Enhance Technolog% Management


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Lower growtho 81/) in+''('8

Lead$ndicatorssuggest

decline or+''8('

Source: CSO


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>educing *emand

Losses o -ro#ects & "ontracts

◦ A57 AM> LaSalle @%derabad Pro#ect

Scra--ed

-eration cost -ressure

◦ La%ing of ex- & @igh salaried em-lo%ees

$nos%s >evenue guidance

◦ *ecline o 61) to ,1B) in Fiscal +''


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Source : Chairman’s Speech 28th Annual Gen Meeting


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Source : ONE INDIA NES

$We are very honestly over-hired%

$The situation is still quite challenging, If you lookat our customers, they are not really seeing any

increase on their revenue side. And because theyare not seeing any increase on their revenueside, they ill continue to be concerned”

-S1*1 Shibulal 9"4 $nos%s:


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@%derabad A57 Amro section on bench

Post-oned revisions in -romotions


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“We have re-aligned our cost structure to

!rotect margins. The "eadershi! has led bye#am!le $ has acce!ted the highest reduction intheir variable com!ensation. %or &'(', e have!ost!oned any revisions in com!ensation $!romotions to remain com!etitive in the currentdifficult circumstances”

- 7ara%ana Murth% 9"hairman & "hie Mentor:"hairmanCs S-eech +th Annual MeetingD une +'4

+''8


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Focus on

◦ $nnovation

◦ PerormanceMgmt


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rgani=ation should be exible enough toreallocate resources rom one -ro#ect toanother

Leverage Technolog% to rationali=e costs

Standard -ac2age or -erormance ocused

customer


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Stress on Maintenance -ro#ects

Focus on >esearch & $nnovation


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“To survive in the crisis the inners don)t do

different things, they do things differently1G


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fianl 14th nov.ppt

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