design and development of wind mill operated water pump

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VISVESVARAYA TECHNOLOGICAL UNIVERSITY, BELAGAVI KARNATAKA - 590018 PROJECT WORK REPORT ON DESIGN AND DEVELOPMENT OF WIND MILL OPERATED WATER PUMP(Sponsored by Karnataka State Council for Science and Technology) Submitted in the partial fulfilment of the requirement for the award of BACHELOR OF ENGINEERING DEGREE IN MECHANICAL ENGINEERING submitted by AKSHATH KUMAR 4DM13ME011 HARISH DV 4DM13ME030 KAVINRAJ 4DM13ME046 MANJUNATHA J 4DM13ME051 Under The Guidance of Prof. Vani R Assistant Professor Department of Mechanical Engineering YIT, Moodbidri. DEPARTMENT OF MECHANICAL ENGINEERING YENEPOYA INSTITUTE OF TECHNOLOGY MOODBIDRI - 574225 2016-2017

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VISVESVARAYA TECHNOLOGICAL UNIVERSITY, BELAGAVI

KARNATAKA - 590018

PROJECT WORK REPORT ON

“DESIGN AND DEVELOPMENT OF WIND MILL OPERATED

WATER PUMP”

(Sponsored by Karnataka State Council for Science and Technology)

Submitted in the partial fulfilment of the requirement for the award of

BACHELOR OF ENGINEERING DEGREE

IN

MECHANICAL ENGINEERING

submitted by

AKSHATH KUMAR 4DM13ME011

HARISH DV 4DM13ME030

KAVINRAJ 4DM13ME046

MANJUNATHA J 4DM13ME051

Under The Guidance of

Prof. Vani R

Assistant Professor Department of Mechanical Engineering

YIT, Moodbidri.

DEPARTMENT OF MECHANICAL ENGINEERING

YENEPOYA INSTITUTE OF TECHNOLOGY

MOODBIDRI - 574225

2016-2017

YENEPOYA INSTITUTE OF TECHNOLOGY MOODBIDRI - 574225

DEPARTMENT OF MECHANICAL ENGINEERING

CERTIFICATE

This is to certify that the project work entitled “DESIGN AND DEVELOPMENT

OF WIND MILL OPERATED WATER PUMP” is a bonafide work carried out by AKSHATH

KUMAR (4DM13ME011), HARISH DV (4DM13ME030), KAVINRAJ (4DM13ME046),

MANJUNATHA J (4DM13ME051) in partial fulfilment for the award of Bachelor of

Engineering Degree in Mechanical Engineering by the Visvesvaraya Technological University,

Belagavi during the academic year 2016 – 2017. It is certified that all corrections/suggestions

indicated for internal assessment have been incorporated in the report deposited in the department

library. The project report has been approved as it satisfies the academic requirements in respect

with the project work prescribed for the said Degree.

Prof. Vani R Project Guide

Dr. Sathisha N Dr. R. G. D’Souza

Professor and Head of the Department Principal

Dept. of Mechanical Engg. YIT, Moodbidri.

YIT, Moodbidri.

EXAMINERS

DATE: 1………………………………………………………….

PLACE: Moodbidri

2………………………………………………………….

ACKNOWLEDGEMENT

Successful completion of any work would be incomplete without mentioning the people

who made it possible. We are extending our gratitude to all the people who supported us during

the project.

First and foremost, We would like to express our deepest thanks to our project guide

Prof. Vani R, Asst. Professor, Dept. of Mechanical Engineering, for her constant support and

encouragement and providing with necessary facilities. We are highly indebted to her for taking

keen interest in our work, monitoring and providing guidance throughout the course.

We thank Prof. Vani R and Prof. Sushilendra R M, Asst. Professor, Dept. of

Mechanical Engineering, who are the project coordinators, for all their support and

encouragement.

We thank Dr. Sathisha N, Professor & HOD, Dept. of Mechanical Engineering, for all

his suggestions and timely guidance.

We also thank our beloved principal Dr. R.G. D’Souza and the Management and

Trustees of Islamic Academy of Education for their constant support.

Finally we thank all the people who have directly or indirectly helped us throughout the

course of our Project.

ABSTRACT The imminent exhaustion of fossil energy sources spreading global warming, expanding

greenhouse effect, higher need of energy, less availability of power supplies motivates us to use

renewable source of energy like wind-energy. Small wind turbines need to be cost effective, loyal,

affordable minimum maintenance cost for any average person. The aim of this project was to

design and construct a wind pump that is able to provide water to a rural third world village. The

overall design goals of this project focused on affordability and simplicity of design rather than

efficiency. The objectives were achieved using a VAWT turbine connected to a piston pump in

order to create a system that was robust and easy to construct in a low-technology. With certain

modifications, this wind pump would be a cost-effective, low technology method of pumping

clean water.

TABLE OF CONTENTS Chapter

No.

Title Page

No.

ACKNOLEDGEMENT i

ABSTRACT ii

TABLE OF CONTENTS iii

LIST OF FIGURES vi

1 INTRODUCTION 1

1.1 Objectives 2

1.2 Organization of the report 3

2 LITERATURE REVIEW 4

2.1 Main sources of Energy 4

2.1.1 Conventional energy source 4

2.1.2 Non conventional Energy source 5

2.2 Wind energy 6

2.2.1 Advantages of wind Energy 6

2.2.2 Disadvantages of Wind Energy 6

2.2.3 Problems associated with utilizing wind energy 6

2.3 Storage of Wind Energy 7

2.4 Wind Turbine 7

2.4.1 Horizontal axis wind turbine 8

2.4.2 Vertical axis wind turbine 9

2.4.3 Advantages of VAWT over HAWT 11

2.5 Sizing of Rotor 12

2.6 Characteristics & Specifications of Wind Turbine 13

2.6.1 Wind speed 13

2.6.2 Blade Length 13

2.6.3 Blade Height 13

2.6.4 Base Design 14

2.6.5 Tip speed ratio 14

2.7 Site Selection consideration 14

2.7.1 High annual average wind speed 14

2.7.2 Availability of wind curve at the proposed site 14

2.7.3 Wind structures at proposed site 15

2.7.4 Altitude of the proposed site 15

2.7.5 Local ecology 15

2.7.6 Distance to roads or railway 15

2.7.7 Nearness of site to local centre/users 15

2.7.8 Nature of ground 15

2.7.9 Favorable land cost 15

2.8 Wind pump types 15

2.8.1 Multi-bladed wind pump 16

2.8.2 Tjasker wind pump 16

2.8.3 Thai wind pumps 17

2.9 Benefits of Wind pumps 18

2.10 Water Pump 18

2.10.1 Reciprocating Pump 18

2.10.2 Rotary Pump 19

2.10.3 Diaphragm Pump 19

2.10.4 Displacement Type 20

2.10.5 Piston Pump 20

2.11 Slider Crank Mechanism 21

2.12 Summary of the papers reviewed 23

3 METHODOLOGY 27

3.1 Analytical Study 27

3.2 Design of small wind turbine blades 27

3.2.1 Design of Blade, Power output of turbine and pump 28

3.3 Material used for turbine and pump 30

3.3.1 Aluminum sheet and Aluminum Strips 30

3.3.2 Mild steel Rod and Mild steel Strips 31

3.3.3 Flange bearings 31

3.3.4 Bevel gears 32

3.3.5 uPVC pipes 32

3.3.6 Non return valves and bushes 33

3.3.7 Miscellaneous elements 33

3.4 Fabrication of wind turbine 33

3.5 Project setup 34

3.5.1 Different Views of Wind mill Operated Water Pump 34

3.6 Experimentation with wind turbines 36

3.6.1 Working of wind pump 38

3.7 Cost Analysis 38

4 CONCLUSION 39

REFERENCE 40

LIST OF FIGURES Figure

No.

Title Page

No.

2.1 Conventional energy sources 4

2.2 Non conventional Energy 5

2.3 Two examples of horizontal axis wind turbines 8

2.4 An example of a Vertical axis wind turbine 10

2.5 Multi-blade wind pump 16

2.6 Multi-blade Tjasker wind pump 17

2.7 Thai wind pumps 17

2.8 Rotary pump 19

2.9 Displacement pump 20

2.10 Piston pump 21

2.11 Slider crank mechanism 22

3.1 Design Steps 28

3.2 Blade and Strip 30

3.3 Mild steel Strip and rod 31

3.4 Flange bearing 31

3.5 Bevel gears 32

3.6 uPVC pipes 32

3.7 Non return valves 33

3.8 3D model of the work 34

3.9 2D front view 35

3.10 2D top view 35

3.11 Model of wind operated water pump 36

3.12 Working Procedure 37

LIST OF TABLES Table No Title Page

No. 3.1 Wind Velocity v/s day table 37

3.2 Cost Analysis 38

Chapter 1

INTRODUCTION The Imminent exhaustion of fossil energy sources, spreading global warming, expanding

greenhouse effect, higher need of energy, less availability of power supplies motivates us to use

renewable source of energy like wind-energy which is most prominent for our suitable

application. With the rise in understanding of global warming due to Carbon Dioxide produced

by burning of fuels, the use of natural energy resource is coming into picture. Now a day people

are started using of natural sources like wind, hydro, solar energy to produce electricity and

providing power to the various power-plants.

The contribution of these sources in the total consumption of energy in the world is about

15%.The scope for application of air energy now stands inherently enhanced through intensive

research and development carried out all over the world. The exact origin of the first use of wind

power is unknown; however, one of the earliest known uses dates as far back as 3500 B.C. to

drive sailboats using aerodynamic lift (Ages).

Many developing nations are without feasible methods of obtaining clean, drinkable water.

Obtaining water requires walking long distances or crossing through dangerous territory, and this

water is often riddled with disease. One newer method to deliver water is by use of wind power to

pump ground water to the surface. Both the wind turbine and well can be placed in or near

villages to help residents easily acquire clean water without of community member assistance.

In physics, Energy is properties of objects, which is transferable among them via

fundamental interactions, which can be converted in form but not created or destroyed. The energy

of a body is its capacity to do work. It is measured the total amount of work that the body can do.

Energy is the primary and most universal measure of all kinds of work by human beings and

nature. Everything what happens the world is the expression of flow of energy is one of its forms.

The kinetic energy in the wind thus depends on the density of the air i.e. its mass per unit of

volume. In other words, the “heavier” the air, the more energy is received by the wind turbine.

There have been many improvements to the windmill over the years. Windmills have been

equipped with air breaks, to control speed in strong winds. Some vertical axis windmills have even

been equipped with hinged blades to avoid the stresses at high wind speed. Some windmills, like

the cyclo-turbine have been equipped with a vane that senses wind direction and causes the rotor

to rotate into the wind. Wind turbine generations have been equipped with gearboxes to control

speeds. Wind turbines have also been equipped with generators which coverts shaft power into

electrical power. Many of the sails on windmills have also been replaced with propeller-like

airfoils. Some windmills can also stall in the wind control wind speed.

However, due to limited availability of power supplies or resources some alternate form of

energy has to be used to supply water from the source to a point of consumption. Wind energy is

an important source of renewable energy that can be used for pumping water in remote locations.

A wind pump is nothing but a windmill used for pumping water, either as a source of fresh water

or wells. It is one of the earliest methods of utilizing the energy of the wind to pump water.

1.1 Objectives

To focus on energy generation where it is most needed, by designing a vertical axis wind

mill. Wind turbines are a form of renewable energy that will help the environment by not

producing emissions while creating electricity or mechanical energy.

The vertical turbine has the advantage even in urban or other crowded zones, whereas

horizontal axis turbines require a large footprint due to the space needed for safe spinning

of the blades. Vertical axis wind turbines are generally gaining popularity for residences

urban settings because they can be placed lower to the ground and on rooftops.

To design a small scale helical wind turbine and to see the feasibility of it. The main

advantage of helical wind turbine design is, it rotates in minimum wind speeds also.

With helical wind turbine, bird issue have rarely been a concern. Helical wind turbines are

also less susceptible to problems with crosswinds than bladed turbines.

To design and develop helical wind mill operated water pump which will cope up with

ordinary pump.

1.2 Organization of the Report

Chapter 1- Introduction

It includes the general introduction to project, objectives and organization of the report.

Chapter 2- Literature review

The thorough literature survey carried out is presented in this chapter. It comprises of

introduction to energy, classification, Wind Turbine, Sizing of rotor, wind pump types, slider

crank mechanism and the summary of the journal papers reviewed.

Chapter 3- Methodology

It focuses on fabrication of wind turbine, testing of wind turbine and working of turbine to

pump water.

Chapter 4- Conclusion

This chapter lists the important results of the present work. Also several suggestions are made

for the improvement of the work and future directions.

Chapter 2

LITERUTURE REVIEW

In physics, energy is properties of objects, which is transferable among them via

fundamental interactions, which can be converted inform but not created or destroyed. The Joule

is the SI unit of energy, based on the amount of transferred to an object by the mechanical of

moving it 1 meter against a force of 1 Newton. The energy of a body is its capacity to do work. It

is measured the total amount of work that the body can do. Energy is the primary and most

universal measure of all kinds of work by human beings and nature. Everything what happens the

world is the expression of flow of energy is one of its forms.

2.1 Main sources of energy

Conventional energy source

Non-conventional energy source

2.1.1 Conventional Energy Source

The conventional sources of energy are generally non-renewable sources of energy, which are

being used a long time. These sources of energy are being used extensively in such a way that

their known reserves have been depleted to a great extent.

Fig 2.1 Conventional energy sources

Types of non renewable energy sources

Fossil fuel energy

Nuclear energy

Coal

2.1.2 Non-conventional source

Energy generated by using wind, tides, solar, geothermal heat and biomass including farm and

animal waste as well as human excreta is known as non-conventional energy. All these sources are

renewable or inexhaustible and do not cause environmental pollution. More over them do not

require heavy expenditure.

Some of these sources are:

Wind energy

Tidal energy

Solar energy

Geothermal energy

Biomass

Fig 2.2 Non conventional Energy

2.2 Wind Energy

Wind energy originates from solar energy where the sun heats the atmosphere unevenly

causing some parts to be warmed than others. The warmer patches of air rise and other air patches

blow in to replace them. Thus alternating air flow which results in wind. Winds are caused by two

factors. The absorption of solar energy on the earth's surface and in the atmosphere. The rotation

of earth about its axis and its motion around the sun. A wind mill converts the kinetic energy of

moving air into mechanical energy that can be either used to run the machine or to run the

generator to produce electricity. Because of these factors, alternate heating and cooling cycles

occur, differences in pressure are obtained, and the air is caused to move.

2.2.1 Advantages of wind Energy

It is the cheapest source of energy. This is because it does not require importation and it is

readily available.

Wind power has the potential to reduce the amount of carbon dioxide and related greenhouse

gases that contribute to global warming.

Require less labour expenses as maintenance is very minimal and few personnel are

required at the site.

2.2.2 Disadvantages of Wind Energy

Varying wind speeds and directions make it difficult to use wind as a consistent source of

power.

Initial investment on construction and installation of wind power machinery is very

Costly.[1- 2]

2.2.3 Problems associated with utilizing Wind energy

The energy is available in dilute form, because of this conversion machines have to be

necessarily large.

The availability of the energy varies considerably over a day and with the seasons. For this

reason some means of storage have to be devised if a continuous supply of power is

required.

2.3 Storage of Wind Energy

A good system of energy storage is especially important where wind energy is concerned.

Because of the strongly fluctuating supply of wind (and therefore the output of the windmill),

storage is necessary to meet the demands.

Some means of wind energy storage are:

Batteries: The lead (-acid) and the nickel/cadmium batteries are often used in combination

with small wind - driven generators

Electrolysis of water into hydrogen and oxygen used with wind-driven generators: The

hydrogen is stored in a tank and can be used for heating or as fuel for a motor at any

chosen moment. This method is expensive and energy-inefficient.

Pumped-up water in a reservoir: Usually in combination with water-pumping windmills.

Flywheels: This is a seldom-practiced method because of the needed 'high technology'.

This method is not very suitable for Third World countries.

Contribution to electricity supply. Power generated could be harnessed and channeled to

the public electricity supply system. [2]

2.4 Wind turbine

Wind turbine is a device that converts the kinetic energy from the wind into mechanical

energy. The use of wind mills is one of the most popular methods of using the energy from natural

sources. A small scale wind mills can be used to power small home appliances by decreasing the

electricity cost and quantity of fuel burnt to produce equal amount of electricity. A typical system

in a disclosed site could easily generate more power than household lamps and other use of

electrical appliances. If mechanical energy is used to produce electricity, the device is called a

wind generator. If the mechanical energy is used to drive the machinery, such as for grinding gain

or pumping water the device is called wind mill or wind pump.

Wind turbines are classified into two general type Horizontal axis wind Turbine and

Vertical axis wind turbine. A horizontal axis machine has its blades rotating on an axis parallel

to ground. A vertical axis machine has its blades rotating on an axis perpendicular to the ground.

There are number of available designs for both and each type has certain advantages and

disadvantages.

2.4.1 Horizontal axis wind turbine

This is the most common wind turbine design. In addition to being parallel to the ground,

the axis of blade rotation is parallel to the wind flow. Some machines are designed to operate in an

upwind mode, with the blades upwind of the tower. In this case, a tail vane is usually used to keep

the blades facing into the wind. Other designs operate in a downward mode so that the wind

passes the tower before striking the blades. Without a tail vane, the machine rotor naturally tracks

the wind in a downward mode. Some very large wind turbines use a motor-driven mechanism that

turns the machine in response to a wind direction sensor mounted on the tower.

Different types of HAW are

Single bladed

Double bladed

Multi bladed

Fig 2.3 Two examples of horizontal axis wind turbines

In this Horizontal axis wind turbines most common type wind turbine used is multi bladed

type in which more number of turbine blades are connected to rigid hub and it has a more power

coefficient, high starting torque and added advantage of simplicity.

Advantages of HAWT:

• Variable blade pitch which gives the blades of turbines the optimum attack angle. Allowing the

attack angle to be adjusted gives greater control, so that turbine can stores the maximum amount

of wind energy for the day and season time.

• High efficiency, since the turbine blades always move perpendicularly to the wind, collecting

power through the whole rotation.

• The taller tower base provides access to stronger wind in sites with wind shear.

2.4.2 Vertical axis wind turbine

Although vertical axis wind turbines have existed for centuries, they are not as common as

their horizontal counterparts. The main reason for this is that they do not take advantage of the

higher wind speeds at higher elevations above the ground as well as horizontal axis turbines. The

basic vertical axis design are the Darrieus, which has curved blades and efficiency of 35%, the

Giromill, which has straight blades, and efficiency 35%, and the Savonius, which uses scoops to

catch the wind and the efficiency of 30%. a vertical axis machine need not be oriented with

respect to wind direction. Because the shaft is vertical, the transmission and generator can be

mounted at ground level allowing easier servicing and lighter weight, lower cost tower. They

usually operate closer to the ground which has an advantage of allowing for placement or

replacement of heavy equipment. The procedure for other turbines especially lift type turbines was

too expensive and hence this led us to choose the drag type wind turbines with less complexities

involved in construction.

There are mainly two types of VAWT namely:

Darrieus rotor

Savonius rotor

Fig 2.4 An example of a Vertical axis wind turbine

Darrieus rotor

It uses blades similar to those used in the horizontal axis wind turbine (HAWT). It has two

or more curved blades that depend on wind in order to revolve around a central column. It

functions by generating a lift using the rotating motion of the blades. The wind acting on the blade

creates a rearward momentum change which propels the blade in the direction of rotation. This

cannot occur unless the blades are already rotating and therefore they require a separate means of

starting i.e. they are not self-starting.

Savonius rotor

It operates like a water wheel which uses drag forces. It has a simple design and is

therefore relatively simple and cheaper to build. It is mostly used in situations that do not require

large amounts of power. However, it is less powerful than most HAWT because it uses drag to

rotate itself and has a higher power to weight ratio. The total amount of turning torque of the

mechanism relies on the drag force on each blade.

Advantages of VAWT:

They are always facing the wind hence no need to escort for the wind.

Have greater surface area for energy storage hence can store more energy.

Are more efficient in stormy or breezy winds.

Can be installed in locations like on roofs, along highways, in parking lots.

Can be scaled more easily from mill watts to megawatts.

Can be significantly less expensive to produce as they are inherently simpler.

Can have low maintenance downtime as mechanisms are at or near ground level.

Produce less noise due to low speed hence less noise.

In this project the selected wind turbine is Vertical axis wind turbines, (VAWTS) have the

main rotor shaft arranged vertically. One advantage of this arrangement is that the turbine does not

need to be pointed into the wind to be effective, which is an advantage on a site where the wind

direction is highly variable for example when the turbine is integrated into a building. Also, the

generator and gearbox can be placed near the ground, using the drive from the rotor assembly to

the ground based gearbox, improving accessibility for maintenance. Typically, helical wind

turbines are designed along a vertical axis.

2.4.3 Advantages of VAWT over HAWT

They are mounted lower to the ground making it easy for maintenance if needed.

They start creating power at a minimum speed of air.

They may be able to be built at locations where taller structures, such as the horizontal

type, can’t be.

Higher power utilization – 20% higher than HAWT.

Lower noise level only 27-37DB, suitable for your living condition.

Safer operation- Spin at slower speeds than horizontal turbines, decreasing the risk of

injuring birds and also decreasing noise level.

Simpler installation and maintenance – besides the traditional installation site, it can be

mounted directly on a rooftops, doing away with the tower and associated guy lines.

Not affected by orientation variation – no matter the wind blow from any orientation,

VAWT can work without regard to its face [3].

2.5 Sizing of Rotor

The power of the wind is proportional to air density, area of the segment of wind being

considered, the natural wind speed. The relationships between all the above variables are given in

equation (1)

Pw = ½ ρAu3………... (1)

Where,

Pw: power of the wind (W)

M: air density (kg/m3)

A: area of a segment of the wind being considered (m2)

u: undisturbed wind speed (m/s)

At standard pressure and temperature (STP = 273K and 101.3 KPa),

Equation (1) reduces to:

Pw =0.647ρAu3…………. (2)

A turbine cannot extract or take 100% of the winds energy because some of the winds energy

used in pressure changes occurring across the blades of turbines. This pressure change causes

velocity to decrease and therefore usable energy.

The mechanical power which could be obtained from the wind with an ideal turbine is

given as:

Pm = ½ M(16/27 Au3) ……………… (3)

Where,

Pm: mechanical power (W)

A: swept area of a turbine

16/27: Betz coefficient The Betz coefficient gives idea that 59.3% of the power in the

wind can be obtained in the case of an ideal turbine.

For a VAWT, This area depends on both the diameter and blade length of turbine.

Swept area is: As = Dt lb …………………. (4)

Where,

As: swept area (m2)

Dt: diameter of the turbine (m)

lb: length of the turbine Blades (m)

Efficiency of turbines lies in the range of 35-40% is very good, and occurs only in case for

large-scale turbines. It is important to note that the pressure drop across the turbine blades

is very small, around 0.02% of the ambient air pressure.

So, Equation (3) can be re-written as

Pm = CpPw ……………….. (5)

The coefficient of performance depends on speed of wind, rotational speed of the turbine and

blade parameters such as pitch angle and angle of attack.

2.6 Characteristics & Specifications of Wind Turbine

2.6.1 Wind Speed

This is very important to the productivity of a windmill. The wind turbines generate power

with the wind. The wind rotates the axis (horizontal or vertical) and causes the shaft on the

generator to sweep past the magnetic coils creating an electric current.

2.6.2 Blade Length

This is important because the length of the blade is directly proportional to the swept area.

Larger blades have a greater swept area and thus catch more wind with each revolution. Because

of this, they may have higher torque.

2.6.3 Base Height

The height of the base affects the windmill immensely. The higher a windmill is, the more

productive it will be due to the fact that as altitude increases so does the wind speeds.

2.6.4 Base Design

Some base is stronger than others. Base is important in construction of the windmill

because not only do they have to support the windmill, but they must also be subjected to their

own weight and the drag of the wind. If a weak tower is subjected to these elements, then it will

surely collapse. Therefore, base must be identical so as to ensure a fair comparison.

2.6.5 Tip Speed Ratio

The tip speed ratio is very important. The tip speed ratio is proportional to the windmill's

productivity. It is how many times blades rotate greater than the wind speed.

2.7 Site Selection Consideration

The power available in the wind increases rapidly with the speed; hence wind energy

conversion machines should be located preferable in areas where the winds are strong and

persistent. The following point should be considered while selecting site for wind energy

conversion system.

2.7.1 High annual average wind speed

The wind velocity is the critical parameter. The power in the wind Pw, through a given X-

section area for a uniform wind velocity is Pw= KV³ (K is constant). It is evident, because of the

cubic dependence on wind velocity that small increase in V markedly affect the power in the wind,

e.g. doubling V, increases Pw by a factor of 8.

2.7.2 Availability of wind curve at the proposed site

This important curve determines the maximum energy in the wind and hence is the

principle initially controlling factor in predicting the electrical o/p and hence revenue return of the

WECS machines, it is desirable to have average wind speed V such that V>=12-16 km/hr (3.5- 4.5

m/s).

2.7.3 Wind structures at proposed site

Wind especially near the ground is turbulent and gusty & changes rapidly in direction and

in velocity. This departure from homogeneous flow is collectively referred to as “the structure of

the wind”.

2.7.4 Altitude of the proposed site

It affects the air density and thus power in the wind & hence the useful WECS electric

power output. The wind tends to have higher velocities at higher altitudes.

2.7.5 Local ecology

If the surface is bare rock it may mean lower hub heights hence lower structure cost, if

trees or glass or venations are present. All of which tends to restructure the wind.

2.7.6 Distance to roads or railway

This is another factor the system engineer must consider for heavy, machinery, structures,

materials, blades and other apparatus have to move into chosen WECS site.

2.7.7 Nearness of site to local centre/users

This obvious criterion minimizes transmission line length and losses and cost.

2.7.8 Nature of ground

Ground condition should be such that the foundations for WECS are secured, ground

surface should be stable.

2.7.9 Favorable land cost

Land cost should be favorable as this along with sitting costs, enters into the total

WECS system cost. [3]

2.8 Wind Pump Types

Three types of wind turbines used in pumping water and for irrigation purposes are multi-

blade wind pump, the Tjasker and Thai wind pumps.

2.8.1 Multi-bladed wind pump

"American" multi-bladed wind pumps can be found worldwide and are manufactured in

the United States, Argentina, China, New Zealand, and South Africa. A 16 ft (4.8 m) diameter

wind pump can lift up to 1600 US gallons (about 6.4 metric tons) of water per hour to an elevation

of 100 ft with a 15 to 20 mph wind (24–32 km/h). The Aermotor Windmill Company,

manufacturer of the wind powered water pumps, is one of the oldest manufacturers American. A

properly designed Wind pump begins working in a 3-4 mph (5 to 6.5 km/h) wind. Wind pumps

require little maintenance - only a change of gear box oil is required annually. An estimated

60,000 wind pumps are still in use in the United States. They are particularly attractive for use at

remote sites where electric power is not available and maintenance is difficult to provide.

Fig 2.5 Multi-blade wind pump

2.8.2 Tjasker wind pump

In the Netherlands, the tjasker, is a small type of windmill used solely for drainage

purposes. It is distinctive for its simple construction, featuring only a single inclined shaft that

carries the sails on one end and an Archimedes' screw on the other, in this way avoiding the need

for any gearing. This was used for raising water in areas where only a small lift of water was

required. The wind-shaft sat on a tripod which allowed it to pivot. The Archimedean screw raised

water into a collecting ring, where it was drawn off into a ditch at a higher level, thus draining the

land.

Fig 2.6 Multi-blade Tjasker wind pump

2.8.3 Thai wind pumps

In Thailand, wind pumps, were traditionally built on Chinese wind pump designs. These

pumps were constructed from wire-braced bamboo poles carrying fabric or bamboo-mat Sails. A

paddle pump or water ladder is fixed to a Thai bladed rotor and the water lift required is typically less

than 1 meter. [4]

Fig 2.7 Thai wind pumps

2.9 Benefits of Wind pumps

They are often the most economic method of pumping water in rural areas where the

average wind speed in the least windy month is greater than about 3m/s and no grid power

is available.

They have no fuel requirements, contrary to engine-driven pumps which require expensive

fuel that is difficult to obtain in rural areas.

They represent an environmentally sound technology, though there is some noise and

visual impact.

They are highly reliable if given regular maintenance, and are also less vulnerable to theft

or damage than other systems.

They can last a long time, typically 20 years for a well-made, regularly maintained

machine.

They can be locally manufactured in most developing countries, creating indigenous skills

and reducing foreign exchange requirements for costly diesel fuel engines.

2.10 Water Pump

Water is The Most Common Fluid handled by pump. Virtually therefore all types of

pumps may be considered as potentially suitable for water lifting. However, pumps used wind-

powered pumping systems are generally found to be of three types reciprocating, rotary,

displacement type. A positive displacement type pump is that is which a measured quantity of

water is entrapped in a space its pressure is raised and then it is delivered.

2.10.1 Reciprocating Pump

In order to start reciprocating pump is reasonably low wind speed. It is necessary to obtain

sufficient starting torque which is possible by using high rotor solidity. Hence many windmills

have a large number of vanes or sails to providing high starting torque. All types of reciprocating

pumps are self-priming in that they do not need to be filled with fluid before pumping. Its

diameter and the length of the pumping stroke inside it are majors in determining the windmill’s

pumping capacity. The stroke of a windmill is the distance which the plunger moves up and down.

A short stroke enables the mill to begin pumping in a light breeze but in strong breeze a long

stroke causes more water to be pumped.

2.10.2 Rotary Pump

This is commonly used in China and South-east Asia for a head up to 3m and consists of

rectangular wooden pallets or paddles mounted on a continuous wooden chain that runs up an

inclined square section open wooden trough. The paddles and chain pass around a large wood

at the base of a trough which is submerged in water. This type of pump is commonly used with

Chinese vertical-axis wind pump systems and Thai high-speed wooden rotors and Thai sail

rotors.

Fig 2.8 Rotary pump

2.10.3 Diaphragm Pump

This consists of a cylinder closed at the lower end with a circular diaphragm of rubber or

some other flexible material fixed at the top end. A reciprocating connecting rod is fixed to the

centre of the diaphragm and upon vertical movement, causes volumetric displacement in the

cylinder. An arrangement of valves allows water movement in only one direction through the

cylinder.

2.10.4 Displacement Type

This consists of a cylinder closed at the lower end with a circular diaphragm of rubber

or some other flexible material fixed at the top end. A reciprocating connecting rod is fixed to

the centre of the diaphragm and upon vertical movement, causes volumetric displacement in

the cylinder. An arrangement of valves allows water movement in only one direction through

the cylinder.

Fig 2.9 Displacement pump

2.10.5 Piston Pump

A Piston type of pumps is normally used for deep wells, the pumps being located the

bore pipe directly underneath the wind-mill and below the water level. Positive Displacement

type piston pumps are used to pump water from river and lakes commonly used in conjunction

with types of rotors, for pumping from open or tube-wells. Hand Pump is a main part in wind

mill operated water pump. This is a small scale water pump. This Pump Is connected to the

Slider Plate in a Other side of a slider crank Mechanism. In Hand Pump One Side is connected

To the Suction Port and Other Side is connected to the delivery or outlet port.

Fig 2.10 Piston pump

Water pumping is very important, most basic wide-spread energy needs in rural areas of the

world. Water supplies like wells, dugouts, rivers can often used for agricultural fields. However,

due to limited availability of power supplies or resources some alternate form of energy has to

be used to supply water from the source to a point of consumption. Wind energy is an important

source of renewable energy that can be used for pumping water in remote locations. A wind pump

is nothing but a windmill used for pumping water, either as a source of fresh water or wells. It is

one of the earliest methods of utilizing the energy of the wind to pump water. [4-5]

2.11 Slider Crank Mechanism

Slider Crank plate is a Main Component use in a wind – mill. Slider crank Arrangement is

designed to convert straight-line motion to rotary motion, as in a reciprocating piston engine, or to

convert rotary motion to straight-line motion, as in a reciprocating piston pump. The basic nature

of the mechanism and the relative motion of the parts can best be described with the aid of the

accompanying figure, in which the moving parts are lightly shaded. The darkly shaded part 1, the

fixed frame or block of the pump or engine, contains a cylinder, depicted in cross section by its

walls DE and FG, in which the piston, part 4, slides back and forth. The small circle at A

represents the main crankshaft bearing, which is also in part 1. The crankshaft, part 2, is shown as

a straight member extending from the main bearing at A to the crankpin bearing at B, which

connects it to the connecting rod, part 3. The connecting rod is shown as a straight member

extending from the crankpin bearing at B to the wristpin bearing at C, which connects it to the

piston, part 4, which is shown as a rectangle. The three bearings shown as circles at A, B, and C

permit the connected members to rotate freely with respect to one another. The path of B is a

circle of radius AB; when B is at point h the piston will be in position H, and when B is at point j

the piston will be in position J. On a gasoline engine, the head end of the cylinder (where the

explosion of the gasoline-air mixture takes place) is at EG; the pressure produced by the explosion

will push the piston from position H to position J; return motion from J to H will require the

rotational energy of a flywheel attached to the crankshaft and rotating about a bearing collinear

with bearing A. On a reciprocating piston pump the crankshaft would be driven by a motor.

Fig 2.11 Slider crank mechanism

A water pump operates on reciprocating motion -- up and down pushing and pulling on a

piston which draws water up out of the well. To turn the rotary motion of a shaft into

reciprocating motion, a slider crank mechanism is used. In addition, there is a one-way valve to

keep the water from flowing back into the well when the pump makes. A windmill generates rotary

motion by turning a shaft. The speed of the turning can be adjusted by using gears of different

sizes. Single action piston pump is made to run by converting rotational motion obtained by wind

turbine into reciprocating motion. [5]

2.12 Summary of the Papers reviewed

Prasad S.S et Al [1] experimented to optimize the rotor of wind pump for achieving maximum

efficiency. While there is no doubt that wind energy has great potential to add up to the gird

capacity of our country it also presents a great potential for direct conversion to usable energy.

The data obtained by the authors can be considered as a nucleus of information for research and

development of wind energy project. According to the authors increasing the chord width or the

number of blades may not necessarily result in higher CP on the other hand; a good combination

of the blade parameters with lower chord width and fewer numbers of blades can result in higher

CP.

C. Gopal et Al [2] had studied the developments with renewable energy source water pumping

systems for better utilization. According to them the five energy resources of energy system are as

follows (i) solar photovoltaic water pumping systems (SPWPSs), (ii) solar thermal water pumping

systems (STWPSs), (iii) wind energy water pumping systems (WEWPSs), (iv) Biomass water

pumping systems (BWPSs) and (v) hybrid renewable energy water pumping systems

(HREWPSs). They concluded that renewable energy sources (RESs) play a vital role in reducing

the consumption of conventional energy sources and its environmental impacts for water pumping

applications. So it is imperative upon us the engineering community that we innovate new ways to

convert renewable energy to usable form and find ways to benefit the end user directly with

energy available locally in their community.

Agricultural machinery Institute [3] reported that the kind of wind mills depending upon on the

orientation of the axis of rotation of the rotor. According to the report Vertical-axis wind turbines

are efficient and can obtain power from wind blowing in any direction, whereas horizontal axis

devices must be oriented facing the wind to extract power and also suggest that the location for a

wind mills. And also mentioned a better way of gathering wind data would be to mount an

anemometer with an automated data recording device on a tower similar in height to the proposed

windmill for the entire period of interest.

Ronak D Gandhi et Al [4] explained the idea about the current designs of the small scale wind

mills along with the market requirement followed by the design of an innovative wind mills

system. They focused on the areas such as current designs, power generation, blade design power

saving and fail safe methods are taken into consideration. They also explained the development

difficulty limiting the design enhancement such as noise, aesthetics, material cost, maintenance,

and other issues. They elaborated the design and development of such a wind turbine blade profile

for domestic application by comparison with various profiles. This work was used for producing

electricity at low wind speeds which can be used to power the lighting requirements of a house.

Hayder Kadhim Khashan et al [5] have successfully demonstrated wind power water lifting pump

mechanism to meet the renewable energy sources to rural development. Its main focus on

potential to reduce the amount of carbon dioxide and related greenhouse gases that contribute to

global warming and to reduce the cost and techno -economical viable. The detail construction of

different components are base stand, T- shaped, rotating foils and cycle disc plate UPVC pipe and

N-R Valve and cycle wheel are developed. There has also been an increase of wind power as a

source of electric power, or as mechanical energy to pump fresh water from wells. Due to the

strides taken in high-strength fiber material technology, variable-speed electric generators, and the

experience gained through continued development of wind technology, the cost and difficulty of

construction of wind power has significantly decreased to provide more feasible and affordable

wind powered machinery.

Abdulkadir Ali et al [6] studied the VAWT setup for two distinctive arrangement of cutting edges

(steel made and cardboard made) utilizing incompletely and completely cowled design this

investigation brought about high rotational movement for the in part cowled arrangement of the of

cardboard made turbine this likewise brought about heavier the turbine higher the wind speed will

required to create the rotational movement, the lighter turbine came about a superior execution at

all the paces.

Dr. Abdullateef A. Jadallaha et Al [7] has give that the significant point in wind turbine execution

is Blade Element Method and Momentum hypothesis which gives some imperative parameter like

tip speed Ratio, Pitch edge, Number of sharp edge and wind speed. For low power twist turbine

above parameter goes about as a premise crucial on sharp edge plan. The Optimization of wind

turbine execution computation in light of Low twist speed to high twist speed by the changing of

Pitch edge, approach and tip speed Ratio.

Carrigan et Al [8] effectively showed a completely computerized handle for advancing the airfoil

cross-segment of a VAWT. The era of NACA airfoil geometries, half and half work era, and

temperamental CFD were combined with the DE calculation subject to tip speed proportion,

robustness and sharp edge profile plan limitations. The improvement framework was then used to

get an upgraded cutting edge cross-segment for 2 test cases, bringing about plans that

accomplished higher proficiency than the benchmark geometry. The upgraded outline for the first

experiment accomplished proficiency 2.4% higher than the pattern geometry. The expansion in

effectiveness of the upgraded geometry was credited to the end of a main edge division bubble

that was bringing about a diminishment in proficiency and an increment in cyclic stacking. For the

second experiment, the VAWT was given finished geometric adaptability as both the cutting edge

shape and rotor strength was permitted to change amid the improvement procedure. This brought

about a geometry that accomplished proficiency 6% higher than the standard NACA 0015

geometry. This expansion in productivity was a consequence of the 40% diminishing in strength

combined with the 58% increment in thickness, prompting a slight stage move in the torque and

higher general pinnacle execution.

W. T. Chang et Al [9] presented a creative devise called as Omni-Directional –Guide-Vane

(ODGV) coordinated with VAWT ODGV viably enhanced the self-beginning conduct of the

VAWT. At 6 m/s, the rotor rotational speed was expanded by 125% at free-running condition and

the power yield at most extreme torque was 3.48 times higher for the ODGV coordinated VAWT

contrasted with the exposed VAWT.

Ji Yao et Al [10] studied A two dimensional model of three cutting edge H sort vertical pivot wind

turbine was built up in this paper, then the two dimensional flimsy stream field of the vertical hub

wind turbine was reproduced numerically for Standard k - ɛ turbulence models and RNG k - ɛ

turbulence models. The outcomes demonstrated that the impact of various turbulence models on

the speed field is less, on the weight field is generally substantial, and on the estimation of the

aggregate torque is significantly bigger. The angle of the speed and weight around the wind

turbines cutting edge was obvious. The speed field and weight field of the computational space

changed at various time. There would be a thin area of the speed wake inside the specific range

between the wind turbines turn part and the down stream's static part. At the steady speed of the

wind and revolution, the aggregate torque of the vertical pivot wind turbine would change

occasionally.

Seung Yong Min et Al [11] studied an exploration for the execution change of the straight-bladed

vertical pivot wind turbine streamlined investigation; control component outline and its

acknowledgment of 1kw class model are completed. 4 straight sharp edges of 1m traverse length

are utilized and rotor range is settled to 1m. The streamlined investigation demonstrates that the

cycloid wind turbine is conceivable to create more power than settled pitch sort VAWT by

changing its pitch point and stage edge as per wind heading and wind speed. By augmenting the

digressive constrain in each pivoting cutting edge at the particular turning position, ideal pitch

edge variety is gotten. What's more, a few airfoil states of NACA 4-digit and NACA 6-

arrangement are contemplated. Streamlined examination demonstrates execution change of 60%.

Farooq Ahmad Najar et Al [12] have examined wind turbine sharp edge geometric outline and

improvement, streamlined features investigation, wind turbine edge auxiliary plan and progression

examination. Sharp edge geometric outline addresses the plan parameters, including airfoils and

their streamlined coefficients, assault edges, plan tip speed proportion, outline or potentially

appraised wind speed, rotor width, cutting edge streamlined shape with harmony length and curve

disseminations, so that the edge accomplishes an ideal power execution. The geometry of the

cutting edge is S809 a streamlined shape can be gotten in light of the BEM hypothesis concerning

given aerofoil with known streamlined coefficients. Computational liquid elements (CFD) show

has been utilized to figure the streamlined impact on the sharp edge airfoil.

Chapter 3

METHODOLOGY

Different stages involved in the Design and Development of wind mill operated water pump are,

Analytical study.

Design of small wind turbine blades.

Material used for turbine and pump

Fabrication of wind turbine

Project Setup

Experimentation with wind turbines

Use of energy produced from small wind turbines for suitable application like pumping

water.

3.1 Analytical Study

The steps involved in the Analytical study are:

1. Selection of appropriate type for the wind turbine.

2. Analysis on blade design of VAWT by taking the rough drawings.

3. Finding the theoretical power output from the wind turbine and pump.

3.2 Design of Small Wind Turbine Blades

The design of a windmill is a very wide subject and therefore our design is based on data

analysis of various components of windmill and their actual drawings. This includes the rotor

assembly i.e. the blade and the strip, transmission shafts (both vertical and horizontal) the gears,

slider plates and the piston actuating mechanism. The design process started off with analysis of

the existing Windmill designs and their respective operating condition. In order to achieve the

optimum design characteristics such as Torque and power produced by the windmill, various

calculations and structural analysis had to be done as well. The design takes into consideration

ease and simplicity of construction, implementation, and repair, as well as cost and availability of

materials.

The following chart explains the design of the wind turbine.

Fig 3.1 Design Steps

3.2.1 Design of Blade, Power output of turbine and pump:

Considering 1/4 hp power, P=186.5W

To find area required for the design of blade,

• power, P = 0.5ρAV³

186.5 = 0.5 x 1.294 x A x 5³

A = 2.305 m²

From power equation, power available is proportional to air density (1.225 kg/m3) & is proportional to the

intercept area. Since the area is normally circular of diameter D in vertical axis aero turbines then,

• Swept Area, A = (∏D²)/4

2.305 = (∏D²)/4

D = 1.713 m

And also swept area equation is A = D x Ib

2.305 = 1.713 x Ib

Ib = 1.345 m

• Pout = 0.5 x Cp x ρ x A xV³

= 0.5 x 0.3 x 1.294 x 2.305 x 5³

Pout = 55.92 W

Assuming transmission efficiency, ηt =95%

• Pin = Pout x ηt

= 55.92 x 0.95

Pin = 53.13 W

We have Phyd = gHq

= 9.81 x 1x 2.305 x 5

Phyd = 113.06 W

• Power required to run the pump, ηp = 70%

P = Phyd/ηp

= 113.06/0.7

P = 161.514 W

Hence, only 161.514 W (0.216 HP) power is required for pumping water under head of 1m.

3.3 Material Used For Turbine and Pump

1. Aluminum sheet and Aluminum Strips

2. Mild steel Rod and Mild steel Strips

3. Flange bearings

4. Bevel gears

5. uPVC pipes

6. Non return valves and bushes

7. Miscellaneous elements

3.3.1 Aluminum sheet and Aluminum Strips The blades are one of the most important components of the wind turbine which influence

the power productivity of the system. The area of blades is directly proportional to the wind

energy absorbed by the system. The area of blades is directly proportional to the wind energy

absorbed by the system.

Fig 3.2 Blade and Strip

In this setup we selected aluminum sheet to make the blades and aluminum strip is used to

give the support for blade members.

3.3.2 Mild steel Rod and Mild steel Strips The rotating shaft is the vertical shaft to which blade is mounted. Rotating shaft is

supported with flange bearings. Mild steel strip is used to give support for blade at bottom side.

Fig 3.3 Mild steel Strip and rod

3.3.3 Flange bearings

Bearing that are mounted within a flanged housing are used when the bearing mounting

surface is perpendicular to a shaft axis. They are commonly available in two, three, or four hole

configurations. Four-bolt flanged ball bearing units have a square shape with 4 holes for mounting

to accommodate higher loads than two-bolt flanges.

Fig 3.4 Flange bearing

3.3.4 Bevel gears

Gears are used for transmitting power from rotor to slider plate shaft. In this setup bevel

gears are used to convert rotational motion of the shaft in vertical axis in to horizontal axis to

rotate the slider plate in horizontal axis. The selected bevel gear is of module 2.62mm and number

of teeth in pinion is 15 teeth and in gear is 30 teeth.

Fig 3.5 Bevel gears

3.3.5 uPVC pipes

In this work uPVC pipes were used to make the piston pump. Because uPVC pipes have

more thickness than normal PVC pipes which has better strength. The whole setup of valves,

plunger, caps and piston body are of same material.

Fig 3.6 uPVC pipes

3.3.6 Non return valves and bushes

Non return valve or one way valve is a valve that normally allows fluid (liquid or gas) to

flow through it in only one direction. These valves are two port valves, meaning they have two

opening in the body, one for fluid to enter and other for fluid to leave. In this setup the non return

valve of brass material were selected.

Fig 3.7 Non return valves

3.3.7 Miscellaneous elements

The elements mainly used for assembly purpose are nuts, bolts, washer, rivets, base plate

etc. These elements also used to fasten the parts and give support to the system.

3.4 Fabrication of Wind Turbine

Purchased centre shaft, Aluminium sheet, Aluminium strips, and steel tubes which are

required for fabrication.

Aluminium sheets cut in to required dimensions (130cm*35cm), then bent into required

shape.

The aluminium strips are cut and bent to match with the blade diameter, and then it attached to

the blades by bolt and nuts.

Blade is mounted to the centre shaft plate by using bolt and nuts.

Stand is fabricated by welding process using M S strips.

Two 4-bolt flange bearing is used to mount the wind turbine and 2- bolt bearing is used to

mount the slider plate and gear.

uPVC pipes, non return valves, bushes and caps have been used for the preparation of piston

pump.

The final setup of piston pump is attached to the link rod and to the slider plate.

3.5 Project Setup

3.5.1 Different Views of Wind mill Operated Water Pump

The following are the different views of the project setup drawn using Solid Edge Software.

Fig 3.8 3D model of the work

Fig 3.9 2D front view

Fig 3.10 2D top view

Fig 3.11 Model of wind operated water pump

3.6 Experimentation With Wind Turbines

When wind energy strikes on blades, the blades produce rotating motion and hence it also

rotates the shaft and is supported by bearing on top and bottom. Here the one bevel gear is

attached to the vertical shaft of turbine and other gear is attached to the horizontal axle of Slider

plate. The rotation of slider plate takes place by meshing of two bevel gears right angle to the

vertical shaft of wind turbine. The connecting rod is connecting to the slider plate and piston rod.

Hence the rotary motion of gear is converted into the reciprocating motion of piston. The piston is

reciprocating in the cylinder and piston suck the water from reservoir and discharge is created.

Fig 3.11 Working Procedure

Turbine performance is studied by taking wind velocity four times a day at about 7am, 12pm, 3pm

and 6pm. Statistics of daily wind velocity is shown in Table 3.1.

Table 3.1 Statistics of daily wind velocity

Time 7am 12pm 3pm 6pm

Day 1 0.9 m/sec 1.8 m/sec 3.0 m/sec 2.6 m/sec

Day 2 0.9 m/sec 1.5 m/sec 2.8 m/sec 2.3 m/sec

Day 3 0.9 m/sec 1.7 m/sec 2.9 m/sec 2.6 m/sec

Day 4 0.9 m/sec 1.8 m/sec 2.9 m/sec 2.4 m/sec

Day 5 0.9 m/sec 1.7 m/sec 2.7 m/sec 2.8 m/sec

Day 6 0.9 m/sec 1.7 m/sec 3.0 m/sec 2.7 m/sec

Day 7 1.0 m/sec 1.6 m/sec 2.7 m/sec 2.8 m/sec

Day 8 0.8 m/sec 1.5 m/sec 2.9 m/sec 2.5 m/sec

3.6.1 Working of Wind Pump

This helical blade vertical axis wind turbine is designed to pump the water. When air

blows and strikes the blade of turbine blade starts to rotate.

Rotation of blade mainly depends upon the velocity of air and surface area of blade. The

bearings which are fixed to centre shaft will smoothen the rotation.

As blade shaft rotates, shaft of slider plate also rotates when two bevel gears are mesh with

each other.

The circular rotation of slider plate causes the plunger rod to move up and down by the

help of link rod connected to it.

As the plunger rod move up the suction of water takes place at one side of check valve and

closes that valve after suction.

When plunger rod pushes the water releases at second check valve. The required head can

be maintained by placing the outlet pipe in required position.

3.7 Cost Analysis

Table 3.2 Cost Analysis

SL NO. PARTS COST

1 Gears 2000

2 Flange bearing 600

3 Sheet metal 1100

4 Shaft 600

5 Blade fabrication 2000

6 Screw and bolts 150

7 Single action piston pump 1000

8 Slider plate and rod 300

9 Frame fabrication 2500

TOTAL 10250

Chapter 4

CONCLUSIONS Following conclusions are drawn from the study and working of Wind mill operated water pump:

1. In the recent era of rapidly developing technology the design of this vertical axis wind

mill generator can be able to full fill certain amount of energy requirements.

2. All materials used are locally available and at a low cost making the model

economically viable.

3. In villages these wind mill can be used for pumping of water when there is no power

supply

4. The ease of construction and design modification of the vertical Windmill pump meant

that the system is well suited for technological transfer to rural-based community

groups.

5. Although it is capital intensive, these technologies will be one of the most cost

effective renewable energy wind pumps in terms of the cost per water pumped in very

low wind regimes.

Scope for future work Efficiency or power output of pump can be improved by optimizing blade parameters such

as blade thickness, blade length, blade profile, number of blades etc.

By keeping solar panels to rotate the wind mill we can pump easily where no power

consumption is required to pump the water.

Efficiency or power output of pump can be improved by changing the gear dimensions

and slider crank mechanism.

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