air-operated double diaphragm pump - :: cecuamaqcecuamaq.com/dvd/resources/fillrite sotera catalogo...

17
AIR-OPERATED DOUBLE DIAPHRAGM PUMP PRODUCT OVERVIEW www.sotera.com/aod

Upload: dinhkhue

Post on 29-Apr-2019

225 views

Category:

Documents


0 download

TRANSCRIPT

AIR-OPERATED DOUBLE DIAPHRAGM PUMP

PRODUCT OVERVIEW

www.sotera.com/aod

Sotera Systems—pumps, meters and accessories—are produced in America by Tuthill Corporation. Our internationally recognized brands also include Fill-Rite pumps and meters. Our primary customers are in the fields of industrial manufacturing, agriculture, construction, and transportation.

With 50 years of experience making quality fluid transfer products for the fast and safe transfer of petrochemicals and industrial chemicals, we're always looking for innovative ways to provide better value to our customers. We understand the importance of quality and value. When we decided to move into air-operated diaphragm pumps, we coupled our experience with the wants of diaphragm pump users to create a world-class product.

Our engineers select only the most durable materials to produce transfer systems that are dependable and long-lasting. When you combine the highest-quality products with topnotch customer care, you get outstanding value.

Tuthill Corporation is a privately held

global manufacturer of industrial goods

specializing in rotating equipment such

as pumps and meters. From heavy oils

to motor fuels, from industrial chemicals

to agricultural pesticides, we move it

and measure it with a reliability that’s

measured in decades. But that’s just

half the story. Our people make the real

difference. Our Conscious Company

culture attracts and supports the kind

of people who understand what our

customers want and what they need.

Our people listen well and gain trust

by following through on each and every

commitment they make. We thrive

on having customers who demand

excellence because it’s through their

challenges and encouragement that

we’ll one day grow to be counted among

the top 1 percent of the world’s industrial

companies. We pursue excellence

because we’ll accept nothing less

in our products and from our people.

SoteprodrecoOur man

With 5safe tfor inimporto mocouplpump

Our ematerdepenthe hicusto

Tuthi

globa

spec

as pu

to mo

to ag

and m

meas

half t

differ

cultu

of pe

Excellence at Work. Excellence in Life.

KEY APPLICATIONS USE

Oil and lubes

ATF, windshield-washer fluid

Concrete additives

Inks and paints

Industrial chemicals

Caustics and acids

Adhesives

Agricultural chemicals

INDUSTRY CHANNELSMunicipalities

From the simplest tote or drum pump and metering applications, to the more sophisticated OEM applications, Sotera Systems efficiently and accurately covers the range of difficult requirements.

ChemicalCorrosive, abrasive, and viscous applications are no challenge. Our range of materials of construction, combined with our performance, provides the best available solution.

TransportationIdeal for servicing vehicle fleets, petroleum,or chemical fluids.

OEMThe perfect OEM pump for any industry where aggressive chemicals or petrochemicals need to be transferred and metered.

INDUSTRY NEEDSMinimize Downtime

Sotera products minimize downtime because of their rugged construction and reliability in even the most adverse applications.

Ease of UseWith their modular construction, fewer parts and unique design, Sotera makes maintenance fast and user-friendly.

EfficiencySotera offers the most efficient air-operated diaphragm pumps on the market.

PerformanceSotera air-operated double diaphragm pumps provide the highest flow in the industry, along with the lowest pulsation and leak free operation.

SP100 FEATURESWhat started as a seed of an idea to create a revolutionary new process pump has evolved into the most advanced air-operated diaphragm pump on the market. Introducing the SP100 Series Air-Operated Double Diaphragm Pump. It’s grown into something big!

In a grueling industrial process environment, your diaphragm pump needs to perform day after day, providing years of long-lasting performance. The SP100 Series Air-Operated Double Diaphragm Pump can be configured in materials that are resistant to industrial chemicals and proven to provide complete compatibility coverage for a wide range of fluids. With its extensive list of features, the SP100 Series outperforms the competition time and time again.

CERAMIC AIR VALVE

The innovative, patented, non-centering ceramic QuikFlow® air valve design provides an extremely fast trip-over, resulting in a 60-percent reduction in pulsation.

FOOT MOUNT

An industry-standard foot mounting configuration retrofits into most existing mounting plates.

REINFORCED MANIFOLD

An encapsulated stainless-steel ring embedded around the threads prevents over tightening and the potential splitting of the manifold.

BALL CHECK AND SEATS

The ball and seat sets are matched elastomer combinations that offer a minimum 20-percent improvement in suction lift due to tighter seals.

EASY-OFF THREADED

RING CONSTRUCTION

The unique patented QuikSeal® ring is designed for quick-turn access to clear ball checks and to replace diaphragms. This eliminates multiple fasteners, reducing complexity and parts.

UNIQUE DIAPHRAGM

CONSTRUCTION

A stainless-steel shaft with a reinforced diaphragm nut fully supports the diaphragm and prevents cross threading. The uniform seal hinge minimizes wear, increasing life of the diaphragm.

MODELS CHART

Model SP100-05N-PP-TTP/ SP100-05B-PP-TTP

Size ½”

Port NPT/BSPP

Material Polypropylene

DiaphragmTeflon® with Santoprene® backer

Balls Teflon®

Seat Polypropylene

Model SP100-05N-PP-SSS/ SP100-05B-PP-SSS

Size ½”

Port NPT/BSPP

Material Polypropylene®

Diaphragm Santoprene®

Balls Santoprene®

Seat Santoprene®

Model SP100-05N-PF-TTF/ SP100-05B-PF-TTF

Size ½”

Port NPT/BSPP

Material PVDF

DiaphragmTeflon® with santoprene® backer

Balls Teflon®

Seat PVDF

Model SP100-05N-CD-HHH/ SP100-05B-CD-HHH

Size ½”

Port NPT/BSPP

Material Groundable Acetal

Diaphragm Hytrel®

Balls Hytrel®

Seat Hytrel®

CORE ATTRIBUTE DETAILS

REINFORCED MANIFOLD

Over molded stainless-steel rings on all threaded manifold connections.

Prevents over tightening and the potential splitting of the manifolds.Manifolds available in standard NPT and BSPP threads.

CERAMIC AIR VALVE

Innovative ceramic QuikFlow® air valve design.

The amazingly fast valve shift results in a 66% reduction in pulsation.Reduces splash back, providing consistently even laminar flow.Substantial improvement in meter accuracy.Smoother delivery of paints, inks, and finishing compounds, effectively eliminating any inconsistencies in spray patterns.

FOOT MOUNT

Industry standard foot mounting configuration retrofits onto most existing mounting plates.

BALL CHECK AND SEATS

Matched elastomer ball and seat sets provide tighter seals.Resulting in better suction lift (both wet and dry).

UNIQUE DIAPHRAGM CONSTRUCTION

Long-lasting diaphragm construction means a consistent performance and a longer operating life.

The no-pinch clamping hinge minimizes wear, increases life of the diaphragm, and provides a uniform seal that won’t leak.Large, reinforced piston backer plate maintains diaphragm surface area and improves flow performance, especially with higher-viscosity fluids.

EASY-OFF THREADED RING CONSTRUCTION

Unique patented QuikSeal® rings are designed for quick-turn access to clear ball checks or to replace diaphragms.

Reduces pump complexity with up to 50% fewer parts when compared with the competition.Easy-on, easy-off.Reduces repair time.360° seal vs. bolted designs.

FEWER PARTS67%

MORE EFFICIENT20%

LESS TIMETO REPAIR

50%

LESS PULSATIONS

66%

BETTERBY DESIGNThe SP100 Series Air-Operated Double Diaphragm Pump is designed to operate under the most stringent commercial and industrial operating conditions as both a systems pump and as a transfer pump. With fully submersible mounting capabilities, this pump is capable of handling most fluids with an impressive performance that offers a substantial improvement over the competition.

With an innovative, patented method of construction, the SP100 Series is extremely reliable, yet simple, thanks to new thinking on the design of the air valve, air motor, air exhaust, diaphragm mounting, and overall assembly. This evolutionary approach has resulted in substantially higher performance specifications.

Higher flow rateMore efficientEven flowNo leaksLess downtimeBetter value

The SP100 delivers!

MORE FLOW15%

UNIFORM SEAL360°

MENOS PIEZAS67 %

MÁS EFICIENCIA20 %

MENOS TIEMPO DE REPARACIÓN

50 %

MENOS PULSACIONES

66 %

MÁS FLUJO15 %

SELLADO UNIFORME en

360°AÑOS DE GARANTÍA5 Tuthill garantiza que la bomba neumática de doble

diafragma Serie SP100 estará libre de defectos de fabricación y funcionará a la perfección bajo condiciones normales de operación, por un periodo de cinco años.

BOMBA NEUMÁTICA DE DOBLE DIAFRAGMASERIE SP100

La bomba neumática de diafragma más avanzada del mercado.

VÁLVULA NEUMÁTICA DE CERÁMICAEl innovador diseño de la válvula neumática de cerámica QuikFlow®, patentada, no centrada, proporciona un viaje extremadamente rápido y ligero, dando por resultado un 60 % menos de pulsaciones.

CONSTRUCCIÓN DE ANILLO HILADO DE FÁCIL SALIDA El anillo QuikSeal®, único y patentado, está diseñado para tener un acceso de giro rápido para despejar las retenciones de bola y reemplazar a los diafragmas. Esto elimina múltiples sujetadores y reduce la complejidad y la cantidad de piezas.

CONSTRUCCIÓN DE DIAFRAGMA ÚNICO El diafragma está completamente sujeto por un eje de acero inoxidable con una tuerca que refuerza el diafragma e impide que la rosca se dañe. La bisagra de sello uniforme minimiza el desgaste, lo que alarga la vida del diafragma.

-YEARWARRANTY5

KITS AND ACCESSORIESComplete your pump package with our extensive line of accessories. Whether you’re pumping from a tote or from a tank, we have everything to complement your package.

MufflerReplacement muffler to keep noise to a minimum.

Included with pump.

Assembly WrenchReplacement wrench for assembling or disassembling the pump.

Wrench included with pump.

825/850 MetersComplete the package with our nutating disc digital meters. Glass-filled polypropylene housing and either EPDM or fluorocarbon seals, offering 2-20 gpm and 0.2% accuracy, these meters quickly and accurately measure pump output.Request brochure #SSE-0411 Rev0

Tote Plate The stainless-steel plate secures to the top of a 275- or 330-gallon tote.

Mounting hardware included.Fits all SP100-05 models.

Wall Mount BracketKeep your pump in place and out of the way with this compact wall mount bracket.

Fits all SP100-05 models.

Filter/Regulator AssemblyProvides controlled, consistent air pressure as required. The filter removes airborne solid and liquid contaminants.

Piggyback filter/regulatorQuick-connect couplerUnions5’ air hose

Tuthill warrants that the SP100 Series Air-operated Double Diaphragm Pump will be free of manufacturers defects and will perform seamlessly under normal operating conditions for a period of five years.

Part #KIT180MPPS

Part #KITS05WMA

Part #KITS05FRH

Part #KITS05MUF

Part #KITS05WCH

MODEL DESCRIPTION INFORMATION

PORT SIZE

FLUID CONNECTIONN - 1/2-14 NPTF-1B - Rp 1/2 (BSPP, parallel)

DRIVE MATERIAL OF CONSTRUCTIONP - PolypropyleneC -Conductive Nylon

WET-END MATERIAL OF CONSTRUCTION P-PolypropyleneD - Conductive AcetalF - PVDF

DIAPHRAGMS - SantopreneH - HytrelT - Telflon with Santoprene Backer

BALLSS - Santoprene*H - Hytrel*T - Telflon* PTFE

SEATSS - Santoprene*H - Hytrel*P - Polypropylene with TFE oringF - PVDF with TFE oring

OPTIONS

FLUID SECTION SERVICE KITDIAPHRAGMBALLSSEATS & SEALS

KITS05 X X X

SP100 - 05X - XX - XXX - X

SANTORENE®: This diaphragm is an excellent choice as a low-cost alternative to PTFE in many acidic and caustic applications such as sodium hydroxide and sulfuric or hydrochloric acids. Santoprene offers excellent abrasion resistance and durability at a cost comparable to neoprene.

HYTREL™: This diaphragm exhibits excellent abrasion resistance, flex life, and durability. Excellent for applications involving petroleum/oil-based fluids such as leaded gasolines, fuel oils, hydraulic oils, kerosene, turpentines, and motor oils.

PTFE: This diaphragm is an excellent choice when pumping highly aggressive fluids such as aromatic or chlorinated hydrocarbons, acids, caustics, ketones, and acetates. Sotera’s PTFE diaphragms are backed with Santoprene to enhance flex life.

Oficinas corporativas de Tuthill8825 Aviation Drive | Fort Wayne, Indiana 46809

P (800) 634-2695 | (260) 747-7524 F (800) 866-4861

www.sotera.com/aod

SP100-05X-XX-XXX

Velocidad de flujo - GPM [LPM]

NPS

H r

eque

rido

en

pies

Pres

ión

de s

alid

a -

PSI [

Bar

]

4100

75

50

25

0[0]

[0]0 4 8 12 162 6 10 14 18 20

0

12,5

25

50

37,5

[20] [40] [60][10] [30] [50] [70]

[1]

[2]

[3]

[4]

[5]

[6]100 psi

70 psi

NPSH

40 psi

6 8 10 S.C.F.M.

SP100-10X-XX-XXX

Velocidad de flujo - GPM [LPM]

NPS

H r

eque

rido

en

pies

Pres

ión

de s

alid

a -

PSI [

Bar

]

20100

75

50

25

0[0]

[0]0 10 20 30 40 50 60

0

12,5

25

50

37,5

[90] [135] [180] [225][45]

[1]

[2]

[3]

[4]

[5]

[6]

100 psi

70 psi

NPSH

40 psi

30 40 50 S.C.F.M.

DATOS TÉCNICOS DE LA BOMBA METÁLICA DE 1"

6,9 bar (100 psig)

0,69 bar (10 psig)

6,9 bar (100 psig)

8,41 lpm por litro

211 lpm (56 gpm)

0,83 l (0,22 gal)

4,8 mm (3/16")

DATOS TÉCNICOS DE LA BOMBA NO METÁLICA DE 1/2"

PRESIÓN MÁXIMA DE ENTRADA DE AIRE..........

PRESIÓN MÁXIMA DE ENTRADA DE MATERIAL..

PRESIÓN MÁXIMA DE SALIDA..............................

CONSUMO DE AIRE (A 40 PSI).................................

VELOCIDAD MÁXIMA DE FLUJO (SALIDA INUNDADA)......................................

DESPLAZAMIENTO / CICLO (A 100 PSIG)...............

TAMAÑO MÁXIMO DE PARTÍCULA......

6,9 bar (100 psig)

0,69 bar (10 psig)

6,9 bar (100 psig)

4,9 lpm por litro

66,241 lpm (17,5 gpm)

0,14 l (0,036 gal)

Diámetro de 2,4 mm (3/32")

PRESIÓN MÁXIMA DE ENTRADA DE AIRE...........

PRESIÓN MÁXIMA DE ENTRADA DE MATERIAL..

PRESIÓN DE SALIDA MÁXIMA...............................

CONSUMO DE AIRE (A 40 PSI)................................

VELOCIDAD MÁXIMA DE FLUJO (SALIDA INUNDADA)..............................................

DESPLAZAMIENTO / CICLO (A 100 PSIG).................

TAMAÑO MÁXIMO DE PARTÍCULA............................

SSAODFlyer-0313-Rev 0

PUMP TECHNICAL DATAPUMP TYPE............................................................................................. Non-Metallic Air-Operated Double Diaphragm

CONSTRUCTION MATERIALS ...........................................................................................See Model Description Charts

MAXIMUM AIR INLET PRESSURE .........................................................................................................100 psig (6.9 bar)

MAXIMUM MATERIAL INLET PRESSURE ..............................................................................................10 psig (.069 bar)

MAXIMUM OUTLET PRESSURE .............................................................................................................100 psig (6.9 bar)

AIR CONSUMPTION (@ 40P.S.I) .............................................................................................0.65 cfm / gallon (approx.)

MAXIMUM FLOW RATE (FLOODED INLET) ....................................................................................17.5 gpm (66.241 lpm)

DISPLACEMENT / CYCLE @ 100P.S.I.G. ...............................................................................................0.036 gal (0.14 lit)

MAXIMUM PARTICLE SIZE .................................................................................................................. 3/32” dia (2.4 mm)

MAXIMUM TEMPERATURE LIMITS (DIAPHRAGM / BALL / SEAT MATERIAL)

Acetal ...................................................10° to 180° F (-12° to 82° C)Hytrel® ................................................-20° to 150° F (-29° to 66° C)PVDF .....................................................10° to 200° F (-12° to 93° C)Polypropylene..........................................35° to 175° F (2° to 79° C)Santoprene® ....................................-40° to 225° F (-40° to 107° C)Teflon® PTFE ..........................................0° to 225° F (4° to 107° C)

CARTON DIMENSIONAL DATA ................................................................................ 11-3/4"(H) x 14-1/4" (W) x 9-1/8" (D)

NOISE LEVEL ................................................................................................................... 75.0 db (A) (@ 70 psi, 60 cpm)*

SP100-05X-XX-XXX

Flow Rate - GPM [LPM]

NPS

H R

equi

red

in F

eet

Out

let P

ress

ure

- PS

I [B

AR]

4100

75

50

25

0[0]

[0]0 4 8 12 162 6 10 14 18 20

0

12.5

25

50

37.5

[20] [40] [60][10] [30] [50] [70]

[1]

[2]

[3]

[4]

[5]

[6]100 psi

70 psi

NPSH

40 psi

6 8 10 S.C.F.M.

ACCESSORIES & PACKAGESComplete your pump package with our easy to use accessories—all the parts you need to quickly and efficiently dispense almost any chemical. We offer drum dollies, tote plate assemblies, mounting plates, stainless steel automatic nozzles, and a variety of hoses for our rotary vane pumps, diaphragm pumps, and hand pumps.

CHEMICAL DRUM PUMPSThese economical, easy to use pumps are perfect for barrels, drums, kegs, and small volume returnables and storage tanks. They are constructed out of polypropylene with fluorocarbon seals, equipped with anti drip nozzle, telescopic suction pipe for drums up to 36”and 2” NPT connections.

SS415XB731PG• Discharge hoses• Bung adaptors• Telescoping suction tubes• Shut-off valve• Non drip nozzle• 2" Camlok

ADDITIONAL CONFIGURATIONSSotera offers complete packages oraccessories. For more information, consult our product specific catalog

HAND-LEVERThe hand lever piston pump is the economical way to safely transfer chemicals. Unique features make transfer easy and accurate, pumping approximately 11 fluid ounces with every stroke.

AIR-OPERATEDThe air operated chemical transfer pump has been tested tough, enduring over a million cycles with ease and reliability. Unique features make transfer easy and accurate. An intergral air-pressure regulator valve is fitted for safe control of flow rate while the nozzle allows precise dispensing. • 12 gpm • 1:1 pumping ratio • 100 psi max • ¼" NPT air inlet

Tuthill Transfer Systems8825 Aviation Drive | Fort Wayne, Indiana 46809

P (800) 634-2695 | (260) 747-7524

F (800) 866-4861 | (260) 747-3159

www.sotera.com/aod

SS

AO

D.5

Ove

rvie

w-0

51

2-R

ev0