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Alloys for Tomorrow’s Challenging Environments

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Page 1: ATI Oil & Gas Brochure Rev FIN

Alloys for Tomorrow’sChallenging Environments

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alleghenytechnologies.com

Titanium plug valve cast byATI for flow control in oil andgas processing.

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Itʼs a quest taking place miles below the earthʼs surface, in ultra-deep,high-temperature, high-pressure (HT/HP) subsea environments, onocean-going production vessels and platforms, and in unconventional,hydrocarbon recovery projects in oil sands and shales.

Itʼs a quest for oil and natural gas, fed by a voracious global appetite forenergy and for the cutting-edge technologies essential for todayʼs energyexplorers to find and develop supplies unreachable in the past.

Itʼs a quest that ATI Oil & Gas is ideally suited to undertake with ourcustomers. As the worldʼs leading specialty metals company, weoffer the broadest array of next-generation materials and innovative,problem-solving technologies that can be applied to conquer thesedaunting environments.

We understand the challenges you face and weʼre focused on meetingyour needs and performance specifications – on time, every time – withthe high-strength, corrosion-resistant materials and cutting tools necessaryfor oil and gas exploration, drilling, production and refining.

In a world where new supplies of energy are essential for a healthy globaleconomy, ATI Oil & Gas collaborates with our customers to deliver resourcediscovery and production solutions second to none.

From downhole and topside applications to the emerging explorationof ultra-deep subsea fields and unconventional oil sands, your questis our mission.

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Your Quest is Our Mission

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Products and Technologies forChallenging Environments

ATI Oil & Gas delivers the widest range of high-performance, cost-effectivetitanium and titanium alloys, nickel-based and specialty alloys, stainless steelsand tungsten solutions for your upstream and downstream requirements aswell as for unconventional applications, such as ultra-deep subsea fields, oil sands and shale development.

ATIʼs Austenitic Stainless Steels deliver more strength andcorrosion resistance.

• Our AL6XN® plate, sheet, pipe and tube are used in oil and gasapplications, including subsea control lines, valves, flow lines andLiquefied Natural Gas (LNG) vaporizers. AL-6XN alloy is therecognized industry leader in “6 Moly” alloys.

• ATIʼs patented Datalloy™ 2 steel boosts the performance of downholeand oil well drilling equipment, especially in tough drilling environments.Itʼs a preferred, non-magnetic, reduced-thickness solution for slim holetubular components and compressive drill pipe for directionalMeasurement Well Drilling (MWD) and Logging Well Drilling (LWD).

ATIʼs Duplex Stainless Steels include the industry standard 2205plus our breakthrough products ATI 2102™ and ATI 2003™ leanduplex stainless steels.

• ATI lean-duplex stainless steels are the stronger,next-generation materials for subsea flexible flow linesand umbilical tubing and for off-shore platform topsideapplications, including process piping and structuralapplications. They were developed to meet ourcustomersʼ needs for innovative alloys reducingproject costs, particularly in times of booming demandand volatile raw material prices.

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ATI Oil & Gas products are used fora broad variety of topside, subseaand downhole applications.

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1. ATIʼs forged billets are convertedinto directional drilling products.

2. Hot-rolled plate goes into a varietyof applications, including topside,refining and tankage.

3. Cold-finished sheet is used fortubing, process piping and flowlines for topside and subsea work.

4. When ATI alloys are used in cladand explosion-bonded products,they require precise flatness anddimensional tolerances provided byATIʼs Rome Metals.

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• ZERON®100 super-duplex stainless steel is well suited for severe, corrosive offshoreenvironments. Flat-rolled products were developed in cooperation with Weir to meetneeds for subsea flexible flow lines, umbilical tubing and manifolds, for seawatercooling pipe and heat exchangers and for water separators.

ATIʼs Nickel-Based Alloys provide solutions for oil and gas processing. • Nickelvac® 925 Alloy is a proprietary, corrosion-resistant alloy developed for downhole,sour well production. It is heat treatable for high strength while maintaining a highdegree of corrosion resistance to the effects of hydrogen sulfide gas.

ATIʼs Reactive Metals include zirconium products and our titanium grades. Theirresistance to the harsh, corrosive effects of warm seawater make them ideal foroffshore applications. Our titanium grades are used in products from pumps andimpellers to heat exchangers, piping systems and LNG vaporizers.

ZERON is a registered trademark of Rolled Alloys UK Ltd.

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An Unmatched Array ofProblem-Solving Materials

In addition to our alloys for explorationand production, ATI Oil & Gas offersproducts for a number of relatedapplications, such as:

• Corrosion Resistant Alloys, includingduplex stainless and super stainless alloys, for biofuels and LNG applications.

• Tungsten carbide powders and crystalline tungsten powders forexploration drilling applications, drill bits,downhole pumps and flow regulators.

• Special tungsten carbide, corrosion-resistant components for downholepumps (ball/seat) and flow controlequipment (hard trim).

• Zirconium products for refinerybyproducts, such as sulfuric, nitric,acetic and formic acids and ureaprocessing.

• Ductile iron castings for compressionand pumping equipment.

• Titanium for pumps, valves, heatexchangers and as “long products” tolighten drill strings for ultra-deep oiland gas exploration projects.

ATI Firth Sterling produces a number ofsintered tungsten carbide products for oiland gas drilling, including components forthis high-performance drilling tool.

(Photo courtesy of Hughes Christensen)

1. Carbon and alloy steel forgingsfor flow control products and down-hole tools.

2. Milling, turning, threading anddrilling cutting tools for machiningvalves and components.

3. Tungsten heavy alloys used toshield gamma and neutronradiation generated in down-hole logging applications.(Photo courtesy of Baker Atlas)

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Tooling Solutions ForExploration and Production

ATI Oil & Gas offers high-performance components used in earth-boring and drilling technology. We also provide premium, leading-edge, cutting tool technology, such as threading, turning and drillingtools for the forming and shaping of components within the drill string.

Our product line and technological capabilities include:• Cemented carbide compacts and mud nozzles used in rotarycone earth-boring drill bits.

• Key components of diamond-base, earth-boring drill bits.• Premium threading tools for cutting or rolling pipe,outer casings, valves and sucker rods ensuring an extremelytight, secure fit.

• Patented tungsten carbide composite milling, turning anddrilling cutting tools for machining valves and components.

• Custom formulations, as well as advanced, patented tungstencarbide alloy materials, for demanding applications.

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A Well-Spring of Successful Innovation

ATIʼs metallurgical experience continues to produce breakthroughs inproprietary alloys and processes. Our specialty metals are engineeredfor maximum strength, corrosion resistance, longevity and performance.We are capable of rapidly prototyping new alloys meeting internationalstandards and quality certification requirements. Our laboratoriesprovide analytical services and testing to confirm that our alloysperform as expected.

ATI also specializes in conducting applied research with and forour customers.

Our enduring success is built on a foundation of strong customerrelationships and our focus on quality. We work collaboratively todesign and manufacture products that meet precise performancespecifications and the stringent certification standards oforganizations including:

• NORSOK• National Association of Corrosion Engineers (NACE)• American Petroleum Institute (API)• American Society of Mechanical Engineers (ASME)• American Standards for Testing Materials (ASTM)

No other specialty metals company offers a greater breadth ofadvanced metallic solutions and capabilities for oil and gasapplications. ATIʼs high-performance products are engineered inmany fabricated forms, including slab, plate, sheet, strip, foil, ingot,billet, bar, rod, tube, wire, extrusions, forgings, castings, customshapes and semi-finished and finished parts.

ATIʼs knowledge of metallurgy, engineering, testing, manufacturingand fabrication methods, coupled with our integrated manufacturingcapabilities and secure, stable supply chain, uniquely qualify ATI Oil& Gas to provide its customers with materials and products improvingproduction, exploration and development – now and in the future.

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For more information on howATI Oil & Gas can fuel yoursuccess, visit our website atwww.alleghenytechnologies.com.

More Than a Name

ATI Oil & Gas represents the combined capabilities of the people andfacilities in the operating companies of Allegheny Technologies Incorporated(NYSE: ATI). Our seamless network of business units serving the Oil & Gasmarket includes:

• ATI Allegheny Ludlum is a leading producer of specialty, flat-rolledstainless steels and titanium, nickel-based and other specialty alloys forthe oil and gas industry. We offer advanced melting, refining and remeltingtechnologies to deliver alloys with the microstructure and cleanlinessrequired to perform 2,500 meters beneath the earthʼs surface and inextreme refining environments.

• ATI Allvac, a leading producer of billet and bar products in nickel-basedalloys, titanium and titanium alloys and specialty alloys, commercializedvacuum induction melting for manufacturing nickel-based alloys.We also offer electron beam and premium plasma arc melting fortitanium-based products that significantly enhances quality andproduction. ATI Allvac Ltd, in the United Kingdom, is a leader in servingthe global oil and gas market. We produce nickel alloy long products aswell as non-magnetic Datalloy™ 2 stainless steel.

• ATI Wah Chang is a leading manufacturer of wrought, extruded and cast products in zirconium,

hafnium, niobium and titanium-based alloys.• ATI Engineered Products is a well known

producer of castings, forgings, tungstenpowders, tungsten and tungsten heavyalloys and sintered tungsten carbide for cutting, machining and drilling tools.

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Corporate Headquarters

1000 Six PPG Place

Pittsburgh, PA 15222-5479

U.S.A.

www.AlleghenyTechnologies.com/OilandGas

© 2008 ATI