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Digitalisation Asset Integrity – Lost In Data Management

A Story of Improvement through DigitalisationDarren Stoker, Chief Technical Officer

Repsol Sinopec Resources UK

Asset Integrity Digitalisation

➢ 411 Years old

➢ 15,111 Planned Inspection

➢ 212,959 tons Steel weight in platform construction

➢ 52,423 Registered T/S Pipe Spools

➢ 2,651,189 Inspection T/S test point locations

➢ 280 Pipelines at a total length of 2085km

2

RSRUK Asset Integrity – Sense of Scale

Thurso to Southampton and back



3

LOST IN DATA MANAGEMENT

Assurance Microbial Corrosion

Life Extension RBI

TEXT

APPLICATION

NII

Corrosion Under Insulation

Lifecycle Management

Job Plans

Risk Based Assessment

Anomaly Assessment

Conductors

Trunnions

LEADBellows

Screwed Plugs

SMBT

Deformation

UNITED

Caissons WEBRisers

External Corrosion

Anomalies

RISK

Deck Penetration

Fatigue

Passive Fire

Protection

RESOURCE PFP

Inspection PlanningWall

Root Cause AssessmentWeight Control

Structural Analysis

EXPAND

Corrosion Monitoring

Fitness for Service

ILI

Safety Management System

Small Bore Tubing

MPI

DIGITAL

Deadlegs

Corrosion Circuits

Trunnion

Registration of Equipment Process

Ultrasonics

Thickness

RBI

DATA

Anomalies

Trunnion

Audit Findings

Vibration Inspection Reports

Temporary Repair

Workpack Reviews

Corrosion

Chemical Management

Barrier Performance

Pipelines

RAD

NO

Vibration Visual Data

Vibration Inspection Reports

Procedures Vessels

Dead-leg Management

ESDVs

COABIS

MPI

TRAINING

SMBT

Radiography

RISK

PRVs

Chemicals

Competence

Integrity Assurance

CoatingsPigging

Compliance

TALENT

Spring Hangers

Obisphere

Complex Procedures

CONC

Audit

RegistersPLMS

Flexible Hose

IRSStructural

Performance Standards

H2SKP4

Drops

InsulationBLOGBugs Fabric MaintenanceReporting

Wall Thinning

ROV

Flexible Jumpers

Data Inputs

CUPs

Corroded Bolting

Chemical Management

H2S

Flexible Jumpers



4

Gas Failure – Lost In Data

Investigation Findings:

Lengthy Paper Workpack Documents

Duplication of Inspection Review – 220 work documents in IRS for one

line, all reviewed by the OIE offshore and onshore – Anomaly lost in

data

Significant time lag before defect found and assessment - Overall

integrity cycle can take 3 months to complete

5th November 2014A GAS LEAK CAUSED BY CORROSION WAS

SPOTTED 5 YEARS AGO

Repsol Sinopec Resources UK 5

Integrity

Procedures

Inspection

ServicesSoftware and

SystemsPeople CLEANOPIn Housing

MOC

• Pipelines

• Job Descriptions

• Data Transfer

• TUPE

• Training and Comp

• Office set up

• Internal Comms

• Transition

• Contractual/ legal

Obligations

• HR Plan

• Cost model

• Mentorship during

transition

• Philosophy

• Work Flow

• IMS

• NII Approach

• Topside Integrity

• SIMS

• SISC

• Specifications

• Process Documents

• Guidelines

• Contract award

• IDC Role MOC

• Find and Fix

• Reporting

• Work packing

• Call off framework

• FM Philosophy

• Technology Plan

• Upgrade COABIS

- Topsides

- Structures

- Pipelines

- FM

• Remove IRS

• Refresh RBI

• Develop Integrity

HUB

• Training Programs

• Tartan

• Arbroath

• Montrose

• Claymore

• Piper

• Bleo holm

• Clyde

• Develop Org Charts

• Job Description

• Assess Induvial

• Recruit for roles

• Train and Develop

plans

• Work force

Engagement

• Graduate Program

Enhance Integrity Of Every Asset


Transformation Overview – 6 Pillar Plan

OBJECTIVE

Est 40% reduction of work

01 03

130,000hrs

£xxxmRisk Reduction

Potential

£xxm

Potential

£xxm

Risk Reduction

Compliance

Potential

£xxm

86FTEs

76 53.7



6

New Asset Integrity Cycle

New Integrity Management Cycle

COABIS Upgrade Project (4 month Project)

Results now directly input into COABIS on site during the

inspection (No Paper)

Removes 4 layers of duplication in assessment

Development of a component based anomaly management

system

Anomalies raised and passed onshore for assessment in

minutes, rather than days

All Workpacks are now created electronically within COABIS

and are live digital documents – reduces 4 steps into 1

Inspection cycle time has been reduced from months to

days

Critical defects no longer lost in data


All Anomaly Types

All Criticality

Alarm 1

Alarm 2

Alarm 3

Alarm 4

COABIS Upgrade Project

Not only has the COABIS upgrade streamlined our systems and eliminated waste

It has increased our capability to understand the live condition of our plant

– Platform, System or component level

Increased our capability to understand future investment in Fabric and Repair

Allows us to predict future integrity issues failures with easy and accuracy


COABIS – Leading the way in Asset Integrity Analytics



Digital Transformation Activities

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4G Live Communication

Digital Videos Instead of Rope Access

Data Entry.mp4

Claymore 4G Live Stream to Office.wmv

SALGOPR0095.MP4


Integrated Operations Centres

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