apv delta sd4 - spx flow · apv_sd4_uk-5_032019.indd uk double seal valve delta sd4 instruction...

APV DELTA SD4DOUBLE SEAL VALVE

FORM NO.: 176061 REVISION: UK-5 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.

INSTRUCTION MANUAL

Scan for SD4 ValveMaintenance Video

EU Declaration of Conformity for Valves and Valve Manifolds

SPX Flow Technology Germany GmbH Gottlieb-Daimler-Str. 13, D-59439 Holzwickede

herewith declares that the

APV double seal and double seat valves of the series SD4, SDT4, SDU4, SDMS4, SDMSU4, SDTMS4, SWcip4, DSV,

DA4, D4 SL, D4, DA3, DA3SLD, DE3, DEU3, DET3, DKR2, DKRT2, DKRH2 in the nominal diameters DN 25 - 150, ISO 1“ – 6“ and 1 Sh5 - 6 Sh5

APV butterfly valves of the series SV1 and SVS1F, SVL and SVSL in the nominal diameters DN 25 - 100, DN 125 - 250 and ISO 1“ – 4“

APV ball valves of the series KHI, KHV

in the nominal diameters DN 15 - 100

APV single seat, diaphragm and spring loaded valves of the series S2, SW4, SWhp4, SW4DPF, SWmini4, SWT4, SWS4, MF4, MS4, MSP4, AP/T1, CPV, RG4, RG4DPF, RGMS4, RGE4, RGE4DPF, RGEMS4, PR2, PRD2, SI2, UF/R3, VRA/H

in the nominal diameters DN 10 - 150, ISO 1/2“ – 4“ and 1 Sh5 - 6 Sh5

and the valve manifolds installed thereof

meet the requirements of the Directives 2006/42/EC (superseding 89/392/EEC and 98/37/EC) and ProdSG (superseding GPSG - 9.GPSGV).

For official inspections, SPX FLOW presents

a technical documentation according to Appendix VII of the Machinery Directive, this documentation consisting of documents of the development and construction,

description of measures taken to meet the conformity and to correspond with the basic requirements on safety and health, incl. an analysis of the risks,

as well as an operating manual with safety instructions.

The conformity of the valves and valve manifolds is guaranteed.

Authorised person for the documentation: Frank Baumbach

SPX Flow Technology Germany GmbH

Gottlieb-Daimler-Str. 13, D-59439 Holzwickede, Germany

May 2018

Frank Baumbach Regional Engineering Manager, F&B Components

UK

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APV_SD4_UK-5_032019.indd

UK

Double Seal ValveDELTA SD4Instruction Manual: UK - rev. 5

APV

Content Page

1 General Terms 22. Safety Instructions 2 - 33. Intended Use 34. Mode of Operation 44.1. General terms 5. Auxiliary Equipment 5 - 65.1. Valve position indication (proximity switches)5.2. Control Unit5.3. Connections6. Cleaning 7 - 86.1. Flow chambers6.2. Leakage chamber6.3. Cleaning recommendation - leakage chamber6.4. Hosing of leakage valves 7. Installation 8 - 97.1. General terms7.2. Welding instructions8. Dimensions / Weights 10 - 119. Technical Data 12 - 159.1. General data9.2. Compressed air quality9.3. Closing times SD49.4. Valve stroke / Opening cross section9.5. Pneumatic air consumption SD4 standards9.6. Pneumatic air consumption SD4 long stroke9.7. Product pressures9.8. Kvs values10. Maintenance 1611. Service Instructions 17 - 2011.1. Dismantling from line system11.2. Dismantling of wear parts (product-wetted parts)11.3. Installation of seals and Assembly of valve11.4. Installation of valve12. Service Instructions - Leakage valves 2112.1. Maintenance of leakage valves13. Service Instructions - Actuator 2213.1. Maintenance of actuator13.2. Installation of seals and Assembly of actuator14. Reconstruction of Actuator / Actuator Size 2315. Installation of Seat Seal 24 - 2515.1. Installation of seat seal in valve shaft / Assembly tool 15.2. Manual installation of seat seal16. Trouble Shooting 2617. Spare Parts Lists 26 Spare parts list DN and Inch design RN 01.054.62 Actuator SW4 RN 01.054.86 Actuator SW4 long stroke RN 01.054.90 Leakage valves SD4 RN 01.054.67

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1. General Terms

This instruction manual applies for DELTA SD4 double seal valves in the nominal dimensions DN 25-100, 1"-4".

This instruction manual must be read and observed by the responsible operating and maintenance personnel. We point out that we will not accept any liability for damage or malfunctions resulting from the non-compliance with this instruction manual.

Descriptions and data given herein are subject to technical changes.

2. Safety Instructions

The valve must only be assembbled, disassembled and reassembled by persons who have been trained in APV valves or by SPX FLOW service team members. If necessary, contact your local SPX FLOW representative.

This technical safety symbol draws your attention to important directions for operating safety. You will find it wherever the activities described are bearing health hazards or risks for persons or material assets.

Danger!Valve design "normally closed" (NC): Control the actuator with air before releasing the housing screws.

Danger!Do not touch the open valve or the yoke! Risk of injury due to sudden valve operation.Risk of injury in dismantled valve state due to sudden valve operation.

- During valve operation, operating leakage escapes from the leakage valve.

- Regular maintenance including the replacement of all seals and bearing bushes must be scheduled in order to prevent leakages and discharge of liquids.

- Before any maintenance work the line system must be depressurized and drained if possible.

- Separate electric and pneumatic connections.

- Observe Service Instructions to ensure safe maintenance of the valve.

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Double Seal ValveDELTA SD4

Instruction Manual: UK - rev. 5

APV

2. Safety Instructions

Danger! Welded actuators are preloaded by spring force.

Opening of the actuators is strictly forbidden.Danger to life!

Actuators which are no longer used or defective must be diposed in professional manner.

Defective actuators must be returned to your SPX FLOW representative for their professional disposal and free of charge for you.

Please address to your local SPX FLOW representative.

3. Intended Use

The intended use as field of application of the DELTA SD4 double seal valve is the shut-off of line sections, especially in beverage and food installations.

Arbitrary, constructive changes at the valve will influence safety as well as the intended functionality of the valve and are not permissible.

Authorizations and External EvaluationsTo view the certifications for this and other innovative SPX FLOW products, visithttps://www.spxflow.com/en/apv/about-us/certifications/

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4. Mode of Operation

4.1. General terms DELTA SD4 double seal valves have been developed for use in

the brewing and beverage, dairy and food industries as well as for chemical and pharmaceutical applications.

The valves are designed for universal applications and stand out for their increased mechanical reliability and absolute ease of service.

The field of application of the DELTA SD4 double seal valves is to shut off line sections which are separated from one another by two seat seals. A leakage chamber is arranged between the seals, the leakage chamber being forcibly closed (open valve) by the two leakage valves or opened to the atmosphere (closed valve).

- Leakage at the seat seals is discharged via the leakage valves to the atmosphere and indicated.

- Operation by pneumatic actuator with air connection, reset by spring force.

- The actuator is generally mounted "normally closed" (NC) .

- The inner parts of the actuator need not be serviced.

- To avoid pressure hammers, the valve is to be closed against the flow direction of the fluid.

- As standard design, a control unit DELTA CU41N with NOT element is mounted on top of the actuator for the pneumatic control of the valve. The NOT element fufills the task to increase the closing forces of the closed valve.

- The yellow luminous diodes in the control unit indicate the position of the valve shaft.

- Observe Service Instructions to ensure safe maintenance of the valve.

actuator

yoke

control unitCU41N-S-Direct Connect

housing

shaftG⅛

leakage valve

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5. Auxiliary Equipment

5.1. Valve position indicationA proximity switch holder (PSH) for the valve position indicationcan be installed on the actuator (fig. 5.1.). Attention! If the valve is equipped with a valve position indicator or a control unit without NOT element, the max. closing pressure reduces (see page 14, max. product pressures).

- Proximity switches to signal the limit position of the valve disc can be mounted to the proximity switch holder (PSH) if required.

- We recommend to use one of our APV standard types: operating distance: 5 mm / diameter: 11 mm.Operating voltage: 10 - 30 VDCOutlet: operating voltage pnp positive switching Connection: moulded cable 5 m lengthProtective type: IP 67Reference number: 08 - 60 - 011/93; H16223 If the operator decides to use valve position indicators other than APV type, we cannot take over any guarantee for a faultless function.

5.2. Control UnitThe assembly of a control unit on the SD4 valve is possible.

The following different designs are available:

1 solenoid valvewith NOT element (standard)

Direct Connectreference No.; ID-No.

CU41N-S-Direct Connect08 - 45 - 103/93; H320463

AS-interface extendedreference No.; ID-No.

CU41N-S-AS-i extended08 - 45 - 113/93; H320470

DeviceNetreference No.; ID-No.

CU31N-DeviceNet16 - 31 - 241/93; H209423

Profibusreference No.; ID-No.

CU31N-Profibus08 - 45 - 002/93; H315496

- For the installation of the control unit on the SD4 valve an adapter is required.

Designationreference No.; ID-No.

CU3 adapter SD4 / SDM408-48-415/93; H209430

Designationreference No.; ID-No.

CU4-S adapter complete08-48-600/93; H320474

fig. 5.1. valve position indication

actuator

CU4 control unit

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5. Auxiliary Equipment

5.3. Connections: Beside the housings with weld ends, the following designs are

alternatively available: - threaded port according to DIN 11851 - threaded port IDF / ISS according to ISO 2853 - threaded port RJT according to BS 4825-5 - threaded port SMS - threaded port according to DS 722 - flange connection FGN1 DIN - flange connection FGN1 Inch - clamp connection according to DIN 32676 - clamp connection according to ISO 2852

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6. Cleaning

For the cleaning of SD4 valves, distinction is made between two areas.

6.1. The flow chambersThe passages of the valve are cleaned by the cleaning liquid during cleaning of the connected pipelines.

6.2. The leakage chamber (fig. 6.2.) Cleaning of the leakage chamber is undertaken via the leakage

valves. The cleaning liquid is supplied via one leakage valve and discharged to the atmohsphere in a closed process via the second leakage valve.

The restraint passage of the cleaning liquid provides for perfect cleaning of the whole leakage chamber.

- Flushing quantity per CIP cycle: about 1.2 ltr / 10 s - Cleaning pressure at CIP cleaning connection: min. 2 bar.

max. 5 bar. Under standard operating conditions, 15 valves DN 25/1” - 100/4” can be cleaned via one spray distribution line DN 25.

6.3. Cleaning recommendation for leakage chamber Recommendation of cleaning cycles at standard operating

conditions and CIP liquids.

Cleaning steps CIP-spraying

Pre-flushing 3 x 10 sec.

Caustic flushing 80°C 3 x 10 sec.

Intermediate flushing 2 x 10 sec.

Acid flushing 3 x 10 sec.

Subsequent flushing 2 x 10 sec.

fig. 6.2.

CIP IN

CIP OUTG ⅛

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6. Cleaning

- Depending on the degree and substances of soiling, cleaning liquids, times and processes must be scheduled for the individual application.

The compatibility of the individually selected cleaning processes and liquids with the respective seal material must be verified.

6.4. Hosing of leakage valves:

AIR IN : air supply

7. Installation

7.1. General terms Installation must be undertaken in such a way that liquids can drain

off and should preferably be carried out in vertical position.

The valve housing can be welded direct into the pipeline system (completely dismantable valve insert).

Attention! Observe Welding Instructions 7.2.

fig. 6.4.

AIR IN

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7. Installation

7.2. Welding instructions

- Before welding of the valve, the valve insert must be dismantled from the housing. Careful handling to avoid damage to the parts is necessary.

- Welding should only be carried out by certified welders (DIN EN ISO 9606-1). (Seam quality DIN EN ISO 5817).

- The welding of the valve housings must be undertaken in such a way that the valve body is not deformed.

- The preparation of the weld seam up to 3 mm thickness must be carried out as a square butt joint without air.

(Consider shrinkage!)

- TIG orbital welding is best!

- After welding of the valve housings or of the mating flanges and after work at the pipelines, the corresponding parts of the installation or pipelines must be cleaned from welding residues and soiling. If these cleaning instructions are not observed, welding residues and dirt particles can settle in the valve or be transferred to other parts of the installation and cause damage.

- Any damage resulting from the non-observance of these welding instructions is not subject to our guarantee.

- Welding directives for aseptic applications shall be drawn from the AWS/ANSI Directives and EHEDG Guidelines.

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8. Dimensions / Weights

Dimensions in mm weightin kgDN A A1 ∅ Di F G ∅ K L L1

25 409 337 26 50 126 86 459 387 5,440 415 343 38 67 129 86 482 410 6,150 452 380 50 72 133 126 524 452 8,365 460,5 388 66 85 145 126 545,5 473 10,080 512,5 441 81 98 153 189 610 538 16,5

100 522,5 451 100 111 162 189 633,5 561 18,3Inch

1" 407 335 22,6 50 126 86 457 385 5,41,5" 413 341 34,9 67 129 86 480 408 6,1

2" 451 379 47,6 72 133 126 523 451 8,32,5" 457,5 385 60,3 85 142 126 542,5 470 9,5

3" 508,5 436 72,9 90 148 189 598,5 526 15,64" 520,5 448 97,6 111 162 189 631,5 559 18,3

∅ D

i

Ø K

Ø 134

FG

G⅛

FA

L

200

housing variants

SD42SD4110

4

A1

L1

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8. Dimensions / Weights

Dimensions in mm weight in kgDN A A1 B ∅ Di F G H ∅ K L L1

25 409 337 14,5 26 50 126 60 86 483,5 411,5 5,840 415 343 20,5 38 67 129 72 86 507,5 435,5 6,650 452 380 26,5 50 72 133 84 126 562,5 490,5 8,865 460,5 388 35 66 85 145 100 126 595,5 523,0 10,580 512,5 440 42,5 81 98 153 115 189 670,0 597,5 17,1

100 522,5 450 52 100 111 162 134 189 708,5 636,0 18,9Inch

1" 407 335 12,5 22,6 50 126 56,6 86 476,1 404,1 5,81,5" 413 341 19,05 34,9 67 129 68,9 86 500,1 428,9 6,6

2" 451 379 25,4 47,6 72 133 81,6 126 558,0 486,0 8,82,5" 457,5 385 31,75 60,3 85 142 94,3 126 583,5 511,0 10,0

3" 508,5 436 38,08 72,9 90 148 106,9 189 653,5 581,7 16,24" 520,5 448 50,8 97,6 111 162 131,6 189 702,9 630,4 18,9

∅ D

i

Ø K

Ø 134

F

G

F

B

HA

L

200

housing variants

SDE44SDE4310

4

A1

L1

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9. Technical Data

9.1. General data

- Product-wetted parts: 316 L, 1.4404 (DIN EN 10088)

- Other parts: 1.4301 (DIN EN 10088)

- Seals: standard design: EPDM - Option: HNBR, VMQ, FPM

- Max. line pressure: 10 bar - Operating pressure: depending on actuator

- see pos. 9.6

- Max. operating temperature: 135 °C EPDM, HNBR *FPM, *VMQ

- Short-term load: 140 °C EPDM, HNBR - *FPM, *VMQ - *(no steam)

- CIP connection for leakage valves: G1/8

- Air connection (for hose): 6 x 1mm - Max. pneumatic air pressure: 8 bar - Min. pneumatic air pressure: 6 bar

Use dry and clean air, only.

9.2. Compressed air quality

- Compressed air quality: quality class according to ISO 8573-1

- Content of solid particles: quality class 3, max. number of particles per m³10000 of 0,5 μm < d ≤ 1,0 μm500 of 1,0 μm < d ≤ 5,0 μm

- Content of water: quality class 3, max. dew point temperature -20 °CFor installations at lower temperatures or at higher altitudes, additional measures must be considered to reduce the pressure dew point accordingly.

- Content of oil: quality class 1, max. 0,01 mg/m³

The oil applied must be compatible with Polyurethane elastomer materials.

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9. Technical Data

9.3. Closing times SD4

closing times in sec.pneumatic air pressure 6 bar

hose length 1 mDN Inch 1 m 10 m25 1" 1 sec. 1.5 sec.40 1,5" 1 sec. 1.5 sec.50 2" 1 sec. 1.5 sec.65 2,5" 1 sec. 2.5 sec.80 3" 1 sec. 3.0 sec.

100 4" 1.2 sec. 3.5 sec.

Times mentioned are only approximate values from sample measurements.The opening and closing times can be adjusted via the throttle screw at the solenoid valve.

9.4. Valve stroke / Opening cross section

DN Inch SD4 standard

Ø M SD4 long stroke

Ø M

25 1" 15 mm 3,5 mm - -40 1,5" 25 mm 10,5 mm - -50 2" 28 mm 12,5 mm 36 mm 19 mm65 2,5" 28 mm 12,5 mm 48 mm 30 mm80 3" 28 mm 12,5 mm 62 mm 43 mm

100 4" 28 mm 12,5 mm 72 mm 53 mm

9.5. Pneumatic air consumption SD4 standard at 6 bar control air pressure

actuator per stroke NL

Ø 74 mm 1,0

Ø 110 mm 2,1

Ø 165 mm 4,5

stro

ke

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9. Technical Data

9.6. Pneumatic air consumption SD4 long stroke

pneumatic air consumption in standard litre (NL) at 6 bar control air pressure

DN Inch actuator Ø 110 actuator Ø 16550 2" 3,165 2,5" 3,180 3" 10,5

100 4" 10,5

9.7. DELTA SD4 calculatory max. produce pressure in (bar)

valve normally closed (NC) without NOT element

or with compressed air failure

valve normally closed (NC) with NOT element

max. product pressure at 17.6 bar limited by seal technology

Ø actuator in mm Ø actuator in mmDN Inch Ø 74 Ø 110 Ø 165 DN Inch Ø 74 Ø 110 Ø 16525 1" 6,4 16,0 25 1" 16,0 16,840 1,5" 3,6 9,6 40 1,5" 12,4 17,650 2" 6,0 11,2 50 2" 17,6 17,6

2,5" 4,7 11,6 2,5" 14,0 16,065 3,5 9,3 65 10,5 17,6

3" 8,0 3" 17,680 6,0 80 17,2

100 4" 4,4 100 4" 12,8

= standard actuator

pp

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9. Technical Data

9.8. DELTA SD4 Kvs values in m³/h

SD41, SD42SDE43, SDE44

SD41, SD42SDE43, SDE44

DN25 19 2040 42 3950 88 7065 145 12080 175 190

100 220 265Inch1" 15 161,5" 39 262" 79 632,5" 124 1063" 155 1504" 215 258

10. Maintenance

The maintenance intervals depend on the correspondingapplication and should be determined by the operatorcarrying out temporary checks.

The valve must not be cleaned with products containing abrasive or polishing material. Especially the valve shaft must not, under any circumstances, be cleaned with such agents. Damage of the valve shaft can lead to leakages.

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10. Maintenance

Required tools: - 1x wrench SW13 - 1x wrench SW17 - 1x wrench SW19 - 1x wrench SW24 - 1 x hexagon socket wrench 6 mm - assembly tool for seat seal

(see chapter 15.)(The assembly tool can only be used for the new valve design produced from November 2000.)

Replacement of seals according to Service Instructions. Customer stock keeping of spare seals is recommended. For valve service actions we supply complete seal kits including seal grease (see spare parts lists).

- Note: The seal kits for the old and new valve designs are the same.

- Provide all seals with a thin layer of grease before their installation!

Attention! Use food-grade grease and special greases being suited for the respective seal material, only!

Recommendation:APV assembly grease for EPDM, FPM, HNBR and NBR(0,75 kg/tin - ref.-No. 000 70-01-019/93; H147382)(60 g/tube - ref.-No. 000 70-01-018/93; H147381)orAPV assembly grease for VMQ (Silicone)(0,6 kg/tin - ref.-No. 000 70-01-017/93; H147380)(60 g/tube - ref.-No. 000 70-01-016/93; H147379)

! Do not use grease containing mineral oil for EPDM seals.

! Do not use Silicone-based grease for VMQ seals.

Less suited grease types can influence function and service life.


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11. Service Instructions

The item numbers refer to the correspondingspare parts list: RN 01.054.62

11.1. Dismantling from the line system

1. Shut off line pressure and drain lines if possible.

2. Valve design NC: Control actuator with air.

Do not touch movable parts! Risk of injury.

3. Remove hexagon screws (4) and lift valve insert including actuator off the valve housing (1).

4. Shut off compressed air and remove compressed air supply.

The actuator is supplied with compressed air via theNOT element.

5. Design with control unit:

Detach control unit.

Design with valve position indication:

Detach proximity switches. Take the indicator housing (proximity switch holder) off the actuator.

housing

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11.2. Dismantling of wear parts (product-wetted parts)

1. CU design:

Unscrew and remove actuator screw. Unscrew hex. screw (21) while holding up the centering washer (20). Remove the centering washer.

- Design with valve position indicator: Unscrew and remove actuator screw (25) while holding up thecentering washer (20). Remove the centering washer.(fig. 11.2.1.).

2. Pull valve shaft (2) with guide rod out of the actuator (18). Remove seat seals (12, 11/11.1).

! Valve shaft changed from 11.2000, see accepting groove for seat seal (fig. 11.2.2.)

(assembly, see 11.3.3.- 4.)

3. Unscrew yoke (5) from acutator (18).

- The actuator can be maintained.(see 13. Service Instructions - Actuator)

4. Remove seat seal (10), shaft seal (9), guide bush (8) and housing seal (3).

(assembly, see 11.3.1. and 11.3.5.)

5. Clean the valve housing, yoke, actuator and shaft with a low solution of a cleaning agent. Never use cleaning agents containing abrasive or polishing particles..

fig. 11.2.2.

fig. 11.2.1.

11 11.1

valve shaftuntil 10.2000

valve shaft changed from 11.2000

actuator

guide rod

indicator housing

control unit

actuator screw

hex. nut

centering washer

actuator

yoke

guide bush

housing seal

shaft seal,seat seal

seat seals

valve shaft

centering washer

actuator screw

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11.3. Installation of seals and Assembly of valve

1. Insert the guide bush (8) into the yoke (5). Afterwards, insert the shaft seal (9) and press in the slightly greased seat seal (10) (see fig. 11.3.1.).

See to the correct installing position.

2. Install the yoke (5) at the actuator (18).

3. Insert the seat seal (11/11.1, 12) iinto the shaft. Slightly grease the seat seals before their installation.

During the installation the seal groove should be ventedbetween the seal and the groove wall with a thin object.. See to an even fit of the seals.

For the modified design of the seat seal 11.1 the assembly tool should be used to install the seal (see page 24).

4. Slide the protective tube via the thread of the guide rod. Slide the shaft (2) through the yoke (5) and the actuator (18), place the centering washer (20) and fasten the actuator screw (25) or hex. nut (21). Hold up the centering washer during this process. Tightening torque: 40 Nm. CU design: Screw on the actuator screw and fasten it.

5. Slightly grease the housing seal (3) and install it in the groove of the yoke.

fig. 11.3.1.

guide bush

shaft seal

seat seal

housing seal

shaft

seat seal

guide rod

protective tube

yoke

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11.4. Installation of valve

1. Valve with control unit: Fasten the adapter (19) on the actuator. Place the control unit on the adapter and secure it.

- Valve with position indicator: Fasten the valve position indicator housing (23).

2. For the installation of the valve insert in the design NC (normally closed), observe the following:

- Control the actuator (NC design) with pneumatic air min. 6 bar. Insert the valve insert carefully into the valve housing. The housing seal (3) must not be damaged during the installation into the housing. Tighten the hex. screws crosswise into the housing flange. Attention! Do not touch movable parts! Risk of injury. ! Design NC (normally closed) : Shut off air.

3. Check the basic adjustment of the valve position indication. - By turning the positioning screw in the control unit, the shift points can be adjusted.

- Design with valve position indication: Plug the proximity switches and fasten them. Readjust the proximity switches if necessary.

4. Adjustment of proximity switches: (fig. 11.4.) - Place the actuator into one limit position. - Move the corresponding proximity switch into the corresponding

position. For this purpose, release the positioning screw and move the holder until the corresponding signal is indicated. Afterwards continue the movement by 2 to 3 mm in order to secure the indication. Fasten the positioning screw.

- Place the actuator into the other limit position and carry out the positioning of the second proximity switch.

- Upper valve position indication: valve “normally open” NO Lower valve position indication: valve “normally closed”

fig. 11.4.1.

prox. switch holder

final

pos

.

positioning screw

NO

NC

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12. Service Instructions - Leakage Valves

12.1. Maintenance of leakage valvesThe item numbers refer to the corresponding spare parts listleakage valves SD4 RN: 01.054.67

1. Disconnect the pneumatic air hoses at the two leakage valves.

2. Shut off and discharge the CIP supply line.

3. Remove the CIP supply and discharge lines from the leakage valves.

4. Release the hexagon socket screw and remove the strap. Pull the leakage valves out of the housing flange.

5. Pull out the cap (3), piston (2) and spring (6).

6. Dismantle all seals (5, 7, 8).

7. The assembly is undertaken in reverse order.

43

7 8

spacer

strap

innerhexagon screw

holder for leakage valves

5

6 2

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13. Service Instructions - Actuator

Spare parts list: RN01.054.86

13.1. Maintenance of actuator (fig. 13.1.)

1. Detach the air hoses from the actuator.

2. Undo the hexagon socket screws from the adapter of the control unit. - Remove the adapter.

3. Unscrew the two seal screws by means of a spanner SW30, while holding up the actuator with a strap wrench.

4. Remove o-rings and v-seals.

13.2. Installation of seals and assembly of actuator

1. Install the slightly greased o-rings and v-seals into the seal screws. (fig. 13.2.). See to the correct installation position of the v-seal.

2. Slide the seal screws at both sides of the actuator over the piston rod and fasten them.

3. Fasten the adapter for the control unit and the yoke on the actuator.

Attention: Observe the position of the adapter.

Attention: During the assembly of the adapter and of the yoke, observe the required valve design NC or NO. NC (FS) = normally closed air-to-raise, spring-to-lower NO (FH) = normally open air-to-lower, spring-to-raise

4. Fasten the air hoses.

piston rod

seal screw

actuatorair connection

v-seal

o-ring

seal screw

fig. 13.2.

fig. 13.1.

v-seal

o-ring

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14. Reconstruction of Actuator

At SD4 valves, the size of the actuator can be changed.

To increase or decrease the actuator sizes (Ø 74 mm, Ø 110 mm, Ø 165 mm), the corresponding line pressures must be considered, see table page 9.6.

14.1. Reconstruction of actuator

DismantlingDismantling is carried out as described in chapter 11.1. and 11.2.

To change the actuator size, the guide rod (6) must be replacedas follows:

Attention!Clamp the valve seat in a vice. See to the valve seat not being damaged. Use protective jaws or cleaning rags.The slightest damage at the shaft rod can lead to leakages.

The guide rod can be turned out of the shaft by means ofthe centering washer (20) and a spanner SW17.

14.2. Assembly of actuator

1. Turn the corresponding guide rod into the shaft to the actuator. Tightening torque: 40 Nm

2. Further assembly is done in reverse order.

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15. Installation of Seat Seal

By means of the assembly tool only the seat seal (11.1)can be installed (see fig. 15.). This seat seal must be mounted to the valve shaft, at first.

Afterwards, manually install the seat seal (12) in the groove, see item 15.2.

The assembly tool (fig. 15.1) consists of: - nut - thrust ring - ring with venting nose - housing - threaded bolt.

15.1. Installation of seat seal in valve shaft

1. Insert valve shaft into the housing in such a manner that the seal groove is in the valve housing. 2. Mount the shaft in the housing by means of the threaded bolts. Clamp the housing in the vise. 3. Slightly grease seat seal with APV assembly grease. Place the seal on the ring with the venting nose until it stops. 4. Insert the ring with the installed seat seal into the housing and press it down until it stops. 5. Introduce the thrust ring into the housing. Screw on the nut and tighten it with a hook spanner until it stops. 6. Release the nut. Pull the ring and thrust ring out of the housing. 7. Take the housing out of the vise, remove the threaded bolts. Take the valve shaft out of the housing.

Check the even fit of the seat seal. In order to simplify the installation of the seat seal, the following assembly tools are available:

Assembly tool for seat seal SD4

DN Inch Reference number ID-No.25 1" 000 51-13-200/17 H20386140 1,5" 000 51-13-201/17 H20386250 2" 000 51-13-202/17 H203863

2,5" 000 51-13-203/17 H20386465 000 51-13-204/17 H203865

3" 000 51-13-205/17 H20386680 000 51-13-206/17 H203867

100 4" 000 51-13-207/17 H203868

housing

valve shaft

threaded bolt

seat seal

ring

nut

thrust ring

valve shaft

seat seal (11.1)

seat seal (12)fig. 15.

fig. 15.1.

25


UK



APV

15. Installation of Seat Seal

15.2. Manual installation of seat seal (pos. 12) 1. Provide the seat seal with a thin layer of grease before its installation. The accepting groove for the seat seal must not be greased.

2. Clamp the valve shaft in a vice. The valve shaft must not be damaged during this process. Use protective jaws.

3. Press the slightly greased seal at four spots, the wide side to the front, into the groove (see sketch 1). 4. Press the seal at four opposite spots 1-2, 3-4 into the groove by means of an assembly tool (screwdriver with round edges can be used) (see sketch 1).

5. Press the seal into the groove step by step. Work alternately at the opposite spots. See to an even fit of the seat seal.

6. Afterwards, introduce the assembly tool between the seal shoulder and the groove wall. Work around the complete circumferences of the groove. The groove bottom is vented and the seal shoulder locks in place during this process. (see sketch 2).

4

1

32

seal shoulder

seal profile

sketch 1

sketch 2

26


UK


APV

16. Trouble Shooting

17. Spare Parts Lists

The reference numbers of the spare parts for the different valve designs and sizes are included in the attached

spare parts drawings with corresponding lists.

Please indicate the following data to place an order for spare parts:

- number of required parts - reference number - designation

Trouble Remedy

Valve is untight, leakages via the leakage valves.Replace the seat seals.Check the line pressure:perm. line pressure, see chapter 9

Leakages at the cylinder of the leakage valves.Replace the o-rings.see RN 01.054.67Check the cleaning liquid supply.

Leakage between housing and yoke flange. Replace the housing seal.

Actuator

Air escapes from the actuator rod. Replace the complete seal screw for the actuator.

Actuator does not work (air escapes permanently fromthe venting plug). Replace the complete actuator.

Valve position indication

Feedback is missing. Carry out fine adjustment.

Ers

atzt

eilli

ste:

spa

re p

arts

list

Dat

um:

22.0

3.13

SP

X F

LOW

Ger

man

y

RN

01.

054.

62G

eprü

ft:

Ven

til S

D4,

SD

E4

FS

-CU

4 u

nd

VS

M D

N 2

5 -

100

; 1

- 4

zoll

Val

ve S

D4,

SD

E4

FS

-CU

4 an

d P

SH

DN

25

- 10

0; 1

- 4

zoll

stan

dar

d v

alve

Nam

e:

Gep

rüft:

9

Nam

e:T

rytk

o

Dat

um:

Bla

tt1

von

Sch

ulz

Wei

terg

abe

sow

ie V

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elfä

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r U

nter

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wer

tung

und

Mitt

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res

Inha

lts n

icht

ges

tatte

t, so

wei

t nic

ht s

chri

ftlic

h zu

gest

ande

n. V

erst

oß v

erpf

licht

etzu

m S

chad

ense

rsat

z un

d ka

nn s

traf

rech

tlich

e F

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n ha

ben

(Par

agra

ph 1

8 U

WG

, P

arag

raph

106

Urh

G).

Eig

entu

m u

nd a

lle R

echt

e, a

uch

für

Pat

ente

rtei

lung

und

G

ebra

uchs

mus

tere

intr

agun

g, v

orbe

halte

n. S

PX

FLO

W, G

erm

any

H17

3508

15-5

4-43

5/47

SP

X F

LOW

Ger

man

y

RN

01.

054.

62

Bla

tt2

15-5

5-46

0/47

H17

3509

H17

3494

H17

3489

15-5

4-46

0/47

H17

3495

ref.-

no.

H17

3501

pos.

Menge

DN

251"

DN

40

WS

-Nr.

15-5

4-38

5/47

H17

3488

item

mat

eria

l

15-5

4-28

5/47

15-5

4-31

0/47

Geh

äuse

Hou

sing

SD

41 1

+2S

1H

1735

07H

1735

02H

1735

03

11.

4404

Nam

e:

ref.-

no.

ref.-

no.

ref.-

no.

Gep

rüft:

Ven

til S

D4,

SD

E4

FS

-CU

4 u

nd

VS

M D

N 2

5 -

100

; 1

- 4

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Val

ve S

D4,

SD

E4

FS

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4 an

d P

SH

DN

25

- 10

0; 1

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15-5

4-41

0/47

Dat

um:

Gep

rüft:

Sch

ulz

Tel

lerd

icht

ung

15-5

5-28

5/47

15-5

5-31

0/47

H17

4839

H17

5083

15-7

8-27

6/47

15-7

8-30

1/47

58-3

3-29

2/93

58-3

3-39

2/93

15-5

5-38

5/47

15-5

5-41

0/47

15-5

5-43

5/47

H17

4840

H17

5455

H17

4841

15-7

8-37

6/47

H77

441

15-7

7-37

6/47

15-7

7-40

1/47

15-7

7-42

6/47

15-7

7-45

1/47

H17

5077

H17

5461

H17

5456

H17

5079

15-7

8-40

1/47

15-7

8-42

6/47

15-7

8-45

1/47

H17

5459

H17

5078

H17

5460

15-7

7-27

6/47

15-7

7-30

1/47

von

9

desc

riptio

n

Mat

eria

l2"

WS

-Nr.

1,5"

DN

50

WS

-Nr.

WS

-Nr.

ref.-

no.

ref.-

no.

WS

-Nr.

WS

-Nr.

Dat

um:

22.0

3.13

Nam

e:T

rytk

o

FP

MF

DA

-kon

form

H17

3487

H17

3493

Ers

atzt

eilli

ste:

spa

re p

arts

list

quantity

Bes

chre

ibun

g

1

2 8 9

41 1 1

44

5 761

3

Tel

lerd

icht

ung

Sea

t sea

l

1058

-33-

293/

7311

1.44

04

1.44

04

1.44

04

Hou

sing

sea

l

Sch

aft

Val

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haft

1.44

04

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H17

3375

H17

3370

H17

3376

H17

3371

H17

3377

15-2

5-29

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15-2

5-31

6/42

15-2

5-39

1/42

58-3

3-44

2/93

H77

464

H77

439

H77

488

58-3

3-29

2/33

58-3

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58-3

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0017

H17

0018

15-2

5-41

6/42

15-2

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1/42

H16

8714

58-3

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2/73

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2/73

H77

438

H77

463

H77

487

58-3

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3A0

58-3

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1/24

H32

3082

H20

7154

H17

1062

08-0

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8/23

58-3

3-29

3/93

H77

442

15-2

3-85

1/12

15-4

0-38

7/47

15-4

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7/47

H17

3344

H17

3345

H17

3346

DIN

EN

240

17-A

2-70

65-0

1-08

1/15

Hex

. scr

ewM

8x16

H78

772

15-4

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15-2

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. Sch

raub

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469

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493

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58-3

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58-3

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t sea

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5H

7747

0H

7749

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elle

rdic

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294/

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444/

73

58-3

3-44

3/13

H77

465

H77

489

von

9D

atum

:

Gep

rüft:

Sch

ulz

1,5"

ref.-

no.

ref.-

no.

58-3

3-44

3/73

H77

466

H77

490

H17

0663

EP

DM

FD

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onfo

rm

H77

493

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form

1F

PM

FD

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rm

58-3

3-44

3/33

58-3

3-10

9/33

H16

6085

H17

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58-3

3-10

9/13

58-3

3-39

4/33

58-3

3-44

4/33

58-3

3-19

4/33

H17

2175

H16

5709

H17

6687

58-3

3-39

4/13

58-3

3-44

4/13

58-3

3-19

4/13

item

1V

MQ

FD

A-k

onfo

rm

58-3

3-39

4/93

1E

PD

MF

DA

-kon

form

DN

50

ref.-

no. 58

-33-

194/

73H

7742

9

58-3

3-44

4/93

58-3

3-19

4/93

H77

470

H77

494

H77

430

H77

468

H77

492

H77

428

58-3

3-39

3/93

58-3

3-44

3/93

58-3

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H77

491

H17

0662

58-3

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1H

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form

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393/

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1666

76

58-3

3-39

3/73

desc

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n

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NB

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form

11 11

58-3

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4/73

H77

469

mat

eria

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S-N

r.W

S-N

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f.-no

.

bis

/ unt

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2000

ab /

from

N

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2000

Tel

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l

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Dat

um:

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MF

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form

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FD

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rm

1V

MQ

FD

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rm

Mat

eria

l

Ven

til S

D4,

SD

E4

FS

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nd

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M D

N 2

5 -

100

; 1

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Val

ve S

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SD

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4 an

d P

SH

DN

25

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0; 1

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Ers

atzt

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ste:

spa

re p

arts

list

1Menge

pos.

Tel

lerd

icht

ung

58-3

3-29

3/33

Sea

t sea

lH

1701

76T

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rdic

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293/

13

quantity

Bes

chre

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10

RN

01.

054.

62

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tt3

HN

BR

FD

A-k

onfo

rm

Sea

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l

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rüft:

Nam

e:

ref.-

no.

ref.-

no.

58-3

3-44

4/73

58-3

3-39

3/13

2"

WS

-Nr.

WS

-Nr.

WS

-Nr.

WS

-Nr.

DN

251"

DN

40

58-3

3-44

4/33

Sea

t sea

lH

1721

73H

1721

75H

1657

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294/

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394/

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MQ

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1.44

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NB

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3H

7746

8H

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Ger

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Pro

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Ers

atzt

eilli

ste:

spa

re p

arts

list

Dat

um:

22.0

3.13

Ven

til S

D4,

SD

E4

FS

-CU

4 u

nd

VS

M D

N 2

5 -

100

; 1

- 4

zoll

Val

ve S

D4,

SD

E4

FS

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4 an

d P

SH

DN

25

- 10

0; 1

- 4

zoll

Nam

e:T

rytk

o

Gep

rüft:

Sch

ulz

Dat

um:

pos.

Mengequantity

Bes

chre

ibun

gM

ater

ial

DN

251"

DN

401,

5"

item

desc

riptio

nm

ater

ial

WS

-Nr.

WS

-Nr.

WS

-Nr.

WS

-Nr.

151

1.43

01

16

Ms/

vern

icke

ltT

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schr

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ders

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DIN

EN

ISO

476

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6.6

GF

30

sch

war

z

181

1.43

01

171

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vern

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1/8"

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Ste

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t C

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GF

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sch

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ontr

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nit

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1.43

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24 251

Sch

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23

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. Nut

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6 G

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0 s

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Con

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t

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ref.-

no.

ref.-

no.

ref.-

no.

ref.-

no.

ref.-

no.

ref.-

no.

WS

-Nr.

65-0

5-12

4/13

65-0

5-12

6/13

08-1

7-00

2/12

H17

3071

20-3

7-06

8/69

H20

3844

65-5

0-10

1/15

H79

298

H17

5300

SP

X F

LOW

Ger

man

y

08-6

3-37

0/93

H17

5301

08-4

5-10

3/93

H32

0463

08-4

8-60

0/93

H32

0474

H17

0196

08-6

3-35

0/93

DN

502"

Bla

tt

Nam

e:R

N 0

1.05

4.62

Gep

rüft:

132

1.44

04/F

PM

141

1.43

01

Leck

agev

entil

Leak

age

valv

e

Wei

terg

abe

sow

ie V

ervi

elfä

ltigu

ng d

iese

r U

nter

lage

, Ver

wer

tung

und

Mitt

eilu

ngih

res

Inha

lts n

icht

ges

tatte

t, so

wei

t nic

ht s

chri

ftlic

h zu

gest

ande

n. V

erst

oß v

erpf

licht

etzu

m S

chad

ense

rsat

z un

d ka

nn s

traf

rech

tlich

e F

olge

n ha

ben

(Par

agra

ph 1

8 U

WG

, P

arag

raph

106

Urh

G).

Eig

entu

m u

nd a

lle R

echt

e, a

uch

für

Pat

ente

rtei

lung

und

G

ebra

uchs

mus

tere

intr

agun

g, v

orbe

halte

n. S

PX

FLO

W, G

erm

any

58-3

4-75

1/01

58-0

6-29

7/83

H17

3930

58-3

4-75

1/06

58-3

4-75

2/06

H17

5328

H17

5329

WS

-Nr.

WS

-Nr.

ref.-

no.

ref.-

no.

ref.-

no. 58

-34-

751/

0258

-34-

752/

02S

eal k

itH

2046

78

Pos

. 3, 8

, 9,1

0, 1

1, 1

1.1,

12,

21

sow

ie P

os. 4

, 5, 7

, 8 v

om L

ecka

geve

ntil

RN

01.0

54.6

7 si

nd n

ur im

kom

plet

ten

Dic

htun

gssa

tz e

rhäl

tlich

Item

3, 8

, 9, 1

0, 1

1, 1

1.1,

12,

21

and

item

4, 5

, 7, 8

of l

eaka

ge v

alve

RN

01.0

54.6

7 ar

e av

aila

ble

as c

ompl

ete

seal

kits

onl

y

DN

502"

Bla

tt

VM

Q

1D

icht

ungs

satz

HN

BR

58-3

4-75

0/06

Sea

l kit

H17

5327

Dic

htun

gssa

tz58

-34-

750/

02

58-3

4-75

2/00

H20

2829

H20

2830

H20

2831

Dic

htun

gssa

tz58

-34-

750/

01

1D

icht

ungs

satz

FP

MS

eal k

it

1E

PD

M58

-34-

752/

01S

eal k

itH

1753

19H

1753

20H

1753

21

1

58-3

4-75

0/00

58-3

4-75

1/00

271

O-R

ing

OR

66x

2E

PD

MF

DA

-kon

form

O-r

ing

ref.-

no.

ref.-

no.

264

Skt

. Sch

raub

eD

IN E

N 2

4017

-A2-

701.

4301

65-0

1-08

1/15

Hex

. scr

ewM

8x16

H78

772

pos.

Mengequantity

Bes

chre

ibun

gM

ater

ial

DN

251"

DN

401,

5"

item

desc

riptio

nm

ater

ial

WS

-Nr.

WS

-Nr.

WS

-Nr.

WS

-Nr.

ref.-

no.

von

9N

ame:

RN

01.

054.

62G

eprü

ft:

5

Ers

atzt

eilli

ste:

spa

re p

arts

list

Dat

um:

22.0

3.13

SP

X F

LOW

Ger

man

yV

enti

l SD

4, S

DE

4 F

S-C

U4

un

d V

SM

DN

25

- 10

0 ;

1-

4 zo

llV

alve

SD

4, S

DE

4 F

S-C

U4

and

PS

H D

N 2

5 -

100;

1-

4 zo

ll

Nam

e:T

rytk

o

Gep

rüft:

Sch

ulz

Dat

um:

Wei

terg

abe

sow

ie V

ervi

elfä

ltigu

ng d

iese

r U

nter

lage

, Ver

wer

tung

und

Mitt

eilu

ngih

res

Inha

lts n

icht

ges

tatte

t, so

wei

t nic

ht s

chri

ftlic

h zu

gest

ande

n. V

erst

oß v

erpf

licht

etzu

m S

chad

ense

rsat

z un

d ka

nn s

traf

rech

tlich

e F

olge

n ha

ben

(Par

agra

ph 1

8 U

WG

, P

arag

raph

106

Urh

G).

Eig

entu

m u

nd a

lle R

echt

e, a

uch

für

Pat

ente

rtei

lung

und

G

ebra

uchs

mus

tere

intr

agun

g, v

orbe

halte

n. S

PX

FLO

W, G

erm

any

08-0

1-17

8/23

H20

7154

10F

PM

FD

A-k

onfo

rm

FP

MF

DA

-kon

form

Hou

sing

sea

l

1

1 3

65-0

1-13

0/15

M10

x16

H78

806

15-4

0-56

2/47

15-4

0-53

7/47

15-4

0-63

7/47

H17

3348

H17

3349

H17

3350

58-3

3-54

2/93

58-3

3-56

7/33

58-3

3-56

7/93

58-3

3-56

7/73

58-3

3-54

2/73

Tel

lerd

icht

ung

EP

DM

FD

A-k

onfo

rmS

eat s

eal

mat

eria

l

15-5

4-48

5/47

H17

5080

1.44

041

Hou

sing

sea

l

1.43

01

74

1.43

01

Sch

aft

Val

ve s

haft

1.44

04

11.

4404

1.44

04

1La

tern

e1.

4404

Yok

e

Geh

äuse

dich

tung

Geh

äuse

dich

tung

EP

DM

FD

A-k

onfo

rm

1G

ehäu

sedi

chtu

ngH

NB

RF

DA

-kon

form

Hou

sing

sea

l

44 1

Füh

rung

sbuc

hse

Bus

hing

Sch

aftd

icht

ung

Tur

con

MF

6S

haft

seal

5 6

item

1

2

4"

Tel

lerd

icht

ung

Sea

t sea

l

1

81

PT

FE

+

25%

Koh

le

RN

01.

054.

62

Bla

tt6

von

9

ref.-

no.

15-5

4-63

5/47

WS

-Nr.

DN

100

1

911

H77

511

58-3

3-15

0/26

H32

3082

58-3

3-29

3/93

H77

442

58-3

3-29

3/73

1Z

ugst

ange

1.43

05G

uide

rod

11.

4404

Nam

e:

ref.-

no.

ref.-

no.

ref.-

no.

Gep

rüft:

pos.

Mengequantity

Bes

chre

ibun

g

desc

riptio

nre

f.-no

.15

-54-

560/

4715

-54-

535/

47

DN

652,

5"3"

DN

80M

ater

ial

H17

3490

WS

-Nr.

WS

-Nr.

WS

-Nr.

15-5

4-51

0/47

Ers

atzt

eilli

ste:

spa

re p

arts

list

Ven

til S

D4,

SD

E4

FS

-CU

4 u

nd

VS

M D

N 2

5 -

100

; 1

- 4

zoll

Val

ve S

D4,

SD

E4

FS

-CU

4 an

d P

SH

DN

25

- 10

0; 1

- 4

zoll

Dat

um:

Gep

rüft:

Sch

ulz

Dat

um:

22.0

3.13

Nam

e:T

rytk

o

WS

-Nr.

WS

-Nr.

ref.-

no.

15-5

5-48

5/47

15-5

5-51

0/47

15-5

5-56

0/47

15-5

5-53

5/47

15-5

5-63

5/47

15-5

5-66

0/47

15-5

4-66

0/47

H17

3497

H17

3491

H17

3492

H17

3498

H17

3496

15-7

7-47

6/47

15-7

7-50

1/47

15-7

7-55

1/47

15-7

7-52

6/47

15-7

7-62

6/47

15-7

7-65

1/47

H17

3504

H17

3510

H17

3511

H17

3506

H17

3505

H17

3512

H17

4844

H17

5458

15-7

8-47

6/47

15-7

8-50

1/47

15-7

8-55

1/47

15-7

8-52

6/47

15-7

8-62

6/47

15-7

8-65

1/47

H17

4842

H17

5457

H17

4748

H17

4843

58-3

3-64

2/33

H16

8759

H17

0074

58-3

3-49

2/73

58-3

3-64

2/73

H77

558

H77

543

H17

3372

H17

3378

H17

3379

H17

3373

H17

3374

H17

4401

H17

5081

H17

5082

15-2

5-64

1/42

15-2

5-66

6/42

58-3

3-49

2/33

58-3

3-54

2/33

H17

5463

15-2

3-85

1/12

H77

557

H77

542

H17

0013

H17

0075

15-2

3-85

2/12

H17

1063

Geh

äuse

SD

41 1

+2S

Hou

sing

Geh

äuse

SD

42 1

+2+

3SH

ousi

ngG

ehäu

seS

DE

43 1

+2+

3SH

ousi

ng

H77

582

65-0

1-08

1/15

M8x

16 H

7877

2

Geh

äuse

SD

E44

1+

2+3+

4SH

ousi

ng

58-3

3-49

2/93

58-3

3-64

2/93

H77

512

H77

583

H17

3380

15-2

5-49

1/42

15-2

5-51

6/42

15-2

5-56

6/42

15-2

5-54

1/42

H17

5462

H77

441

15-4

0-48

7/47

H17

3347

65-0

1-08

1/15

65-0

1-08

3/15

M8x

16 H

7877

2M

8x20

H78

776

H17

1062

Skt

. Sch

raub

eD

IN E

N 2

4017

-A2-

70H

ex. s

crew

Skt

. Sch

raub

eD

IN E

N 2

4017

-A2-

70H

ex. s

crew

SP

X F

LOW

Ger

man

y

Wei

terg

abe

sow

ie V

ervi

elfä

ltigu

ng d

iese

r U

nter

lage

, Ver

wer

tung

und

Mitt

eilu

ngih

res

Inha

lts n

icht

ges

tatte

t, so

wei

t nic

ht s

chri

ftlic

h zu

gest

ande

n. V

erst

oß v

erpf

licht

etzu

m S

chad

ense

rsat

z un

d ka

nn s

traf

rech

tlich

e F

olge

n ha

ben

(Par

agra

ph 1

8 U

WG

, P

arag

raph

106

Urh

G).

Eig

entu

m u

nd a

lle R

echt

e, a

uch

für

Pat

ente

rtei

lung

und

Geb

rauc

hsm

uste

rein

trag

ung,

vor

beha

lten.

SP

X F

LOW

, Ger

man

y

58-3

3-54

4/93

H77

549

58-3

3-54

4/73

H77

548

58-3

3-54

4/33

H17

2180

58-3

3-54

4/13

H77

547

Sea

t sea

l

58-3

3-56

9/93

H77

564

58-3

3-56

9/73

H77

563

58-3

3-56

9/33

H17

6688

58-3

3-56

9/13

H77

562

Tel

lerd

icht

ung

H77

588

58-3

3-64

4/33

58-3

3-49

4/73

58-3

3-19

4/73

58-3

3-56

9/73

58-3

3-54

4/73

58-3

3-64

4/73

H77

517

H77

429

H77

563

H77

548

H77

588

11

Tel

lerd

icht

ung

bis

/ unt

il N

ovem

ber

2000

Sea

t sea

lT

elle

rdic

htun

gS

eat s

eal

Tel

lerd

icht

ung

Sea

t sea

lT

elle

rdic

htun

gS

eat s

eal

58-3

3-19

4/33

58-3

3-56

9/33

58-3

3-54

4/33

58-3

3-64

4/33

Sea

t sea

lH

1721

78H

1766

87H

1766

88H

1721

80H

1721

83

H77

553

H77

430

H77

564

H77

549

158

-33-

543/

1358

-33-

546/

13

1F

PM

FD

A-k

onfo

rm

58-3

3-49

4/93

58-3

3-19

4/93

58-3

3-56

9/93

58-3

3-49

4/33

10

H77

546

H77

555

Mat

eria

l

Ers

atzt

eilli

ste:

spa

re p

arts

list

58-3

3-57

1/93

58-3

3-56

8/93

H77

544

H77

518

2

HN

BR

FD

A-k

onfo

rm

VM

QF

DA

-kon

form

1.44

04/H

NB

RLe

ckag

even

tilLe

akag

e va

lve

Tel

lerd

icht

ung

Tel

lerd

icht

ung

Sea

t sea

l

1312

58-3

3-54

3/73

HN

BR

FD

A-k

onfo

rm

FP

MF

DA

-kon

form

1E

PD

MF

DA

-kon

form

1 211

11.1

Tel

lerd

icht

ung

ab /

from

N

ovem

ber

2000

Sea

t sea

lT

elle

rdic

htun

gS

eat s

eal

Tel

lerd

icht

ung

Sea

t sea

lT

elle

rdic

htun

g

Bes

chre

ibun

g

item

desc

riptio

nm

ater

ial

WS

-Nr.

H77

570

Ven

til S

D4,

SD

E4

FS

-CU

4 u

nd

VS

M D

N 2

5 -

100

; 1

- 4

zoll

Val

ve S

D4,

SD

E4

FS

-CU

4 an

d P

SH

DN

25

- 10

0; 1

- 4

zoll

Tel

lerd

icht

ung

Sea

t sea

l

VM

QF

DA

-kon

form

1F

PM

FD

A-k

onfo

rm58

-33-

546/

73H

7756

9H

7756

0H

7754

5

58-3

3-54

3/93

1

ref.-

no.

Sea

t sea

lH

1701

76

1

58-3

3-56

8/73

EP

DM

FD

A-k

onfo

rm

4"

WS

-Nr.

ref.-

no.

DN

652,

5"3"

DN

80po

s.

Mengequantity

ref.-

no.

ref.-

no.

ref.-

no.

DN

100

RN

01.

054.

62G

eprü

ft:

Nam

e:

1E

PD

MF

DA

-kon

form

11 1H

NB

RF

DA

-kon

form

58-3

3-57

1/33

58-3

3-54

6/33

1H

NB

RF

DA

-kon

form

58-3

3-56

8/33

58-3

3-54

3/33

58-3

3-54

6/93

H77

561

58-3

3-64

4/93

H77

589

Tel

lerd

icht

ung

58-3

3-29

3/33

Nam

e:T

rytk

o

Gep

rüft:

Sch

ulz

Bla

tt7

von

9D

atum

:

Dat

um:

22.0

3.13

WS

-Nr.

WS

-Nr.

WS

-Nr.

WS

-Nr.

ref.-

no.

H17

2183

Tel

lerd

icht

ung

58-3

3-29

3/13

Sea

t sea

lH

7744

0

58-3

3-64

4/73

VM

QF

DA

-kon

form

H16

6679

H77

595

58-3

3-64

6/73

H77

594

58-3

3-64

4/13

H77

587

58-3

3-64

6/93

H77

554

58-3

3-57

1/73

H17

6614

58-3

3-64

4/93

Sea

t sea

lH

7758

9

58-3

3-64

6/33

H17

0015

58-3

3-64

6/13

VM

QF

DA

-kon

form

58-3

3-57

1/13

58-3

3-56

8/13

H77

568

H77

559

58-3

3-54

4/93

H16

6681

H17

2109

H77

593

H17

0008

Leck

agev

entil

1.44

04/E

PD

M20

-37-

068/

59Le

akag

e va

lve

H17

3482

20-3

7-06

8/29

58-3

3-49

4/13

58-3

3-19

4/13

58-3

3-56

9/13

58-3

3-54

4/13

58-3

3-64

4/13

H77

516

H77

428

H77

562

H77

547

H77

587SP

X F

LOW

Ger

man

y

Wei

terg

abe

sow

ie V

ervi

elfä

ltigu

ng d

iese

r U

nter

lage

, Ver

wer

tung

und

Mitt

eilu

ngih

res

Inha

lts n

icht

ges

tatte

t, so

wei

t nic

ht s

chri

ftlic

h zu

gest

ande

n. V

erst

oß v

erpf

licht

etzu

m S

chad

ense

rsat

z un

d ka

nn s

traf

rech

tlich

e F

olge

n ha

ben

(Par

agra

ph 1

8 U

WG

, P

arag

raph

106

Urh

G).

Eig

entu

m u

nd a

lle R

echt

e, a

uch

für

Pat

ente

rtei

lung

und

G

ebra

uchs

mus

tere

intr

agun

g, v

orbe

halte

n. S

PX

FLO

W, G

erm

any

15-3

2-05

2/17

Act

uato

rH

1713

79H

1713

80

Zen

trie

rsch

eibe

Cen

terin

g nu

t

08-4

5-10

3/93

08-6

3-37

0/93

M8x

35 H

1754

38

H17

5301

Ste

uerk

opf

15-3

2-05

1/17

Ven

til S

D4,

SD

E4

FS

-CU

4 u

nd

VS

M D

N 2

5 -

100

; 1

- 4

zoll

Val

ve S

D4,

SD

E4

FS

-CU

4 an

d P

SH

DN

25

- 10

0; 1

- 4

zoll

Nam

e:T

rytk

o

Gep

rüft:

Sch

ulz

132

Leck

agev

entil

1.44

04/F

PM

20-3

7-06

8/69

Leak

age

valv

eH

2038

44

pos.

Mengequantity

Bes

chre

ibun

gM

ater

ial

DN

652,

5"3"

DN

80

item

desc

riptio

nm

ater

ial

WS

-Nr.

WS

-Nr.

WS

-Nr.

WS

-Nr.

171

W-V

ersc

hrau

bung

R31

G1/

8" ø

6mm

Ms/

vern

icke

lt08

-63-

350/

93A

ngul

ar u

nion

H17

5300

181

1.43

01

141

Lasc

he1.

4301

08-1

7-00

2/12

Bra

cket

H17

3071

162

T-V

ersc

hrau

bung

R32

G1/

8"M

s/ve

rnic

kelt

Tee

con

ecto

r

151

Zyl

inde

rsch

raub

eD

IN E

N IS

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762-

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701.

4301

Cyl

. Scr

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126/

13

H32

0463

Con

trol

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t C

U41

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irect

Con

nect

PA

6.6

GF

30

sch

war

z08

-45-

100/

93C

ontr

ol-U

nit

H32

0460

08-4

5-11

3/93

H32

0470

Con

trol

-Uni

t

1 1C

ontr

ol-U

nit

191

CU

4-S

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pter

PA

6.6

GF

30

sch

war

zC

U4-

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dapt

er08

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600/

93H

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74

1C

ontr

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nit

CU

41N

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S-I

Sta

ndar

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6 G

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253/

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Ves

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93P

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sw

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hold

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ousi

ng S

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H17

3931

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12H

1701

96

211

Skt

. Mut

ter

DIN

EN

ISO

105

11-M

12-A

21.

4301

65-5

0-10

1/15

Hex

. Nut

H79

298

1C

ontr

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nit

CU

41N

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rect

Con

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6.6

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30

sch

war

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ded

PA

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30

sch

war

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nit

251

Sch

altn

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1.45

2308

-52-

291/

97H

1730

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pere

atin

g ca

m

ref.-

no.

ref.-

no.

ref.-

no.

ref.-

no.

ref.-

no.

ref.-

no.

Bla

tt8

WS

-Nr.

WS

-Nr.

24

SP

X F

LOW

Ger

man

y

Dat

um:

DN

100

4"

Nam

e:R

N 0

1.05

4.62

Gep

rüft:

von

9

Ers

atzt

eilli

ste:

spa

re p

arts

list

Dat

um:

22.0

3.13

Wei

terg

abe

sow

ie V

ervi

elfä

ltigu

ng d

iese

r U

nter

lage

, Ver

wer

tung

und

Mitt

eilu

ngih

res

Inha

lts n

icht

ges

tatte

t, so

wei

t nic

ht s

chri

ftlic

h zu

gest

ande

n. V

erst

oß v

erpf

licht

etzu

m S

chad

ense

rsat

z un

d ka

nn s

traf

rech

tlich

e F

olge

n ha

ben

(Par

agra

ph 1

8 U

WG

, P

arag

raph

106

Urh

G).

Eig

entu

m u

nd a

lle R

echt

e, a

uch

für

Pat

ente

rtei

lung

und

G

ebra

uchs

mus

tere

intr

agun

g, v

orbe

halte

n. S

PX

FLO

W, G

erm

any

Dat

um:

Bla

tt9

von

DN

100

4"

9N

ame:

RN

01.

054.

62G

eprü

ft:

1D

icht

ungs

satz

VM

QS

eal k

it

1H

NB

R

58-3

4-75

4/02

58-3

4-75

3/02

58-3

4-75

5/02

58-3

4-75

6/02

58-3

4-75

7/02

H31

1488

H20

7852

H31

0554

H32

5430

H31

7574

Dic

htun

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tz58

-34-

754/

0658

-34-

753/

0658

-34-

755/

0658

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756/

0658

-34-

757/

06S

eal k

itH

1753

31H

1753

30H

1753

32H

1753

33H

1753

34

1D

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ungs

satz

FP

MS

eal k

it

1E

PD

M

58-3

4-75

4/00

58-3

4-75

3/00

58-3

4-75

5/00

58-3

4-75

6/00

58-3

4-75

7/00

H20

2832

H20

2825

H20

2824

H20

2833

H20

2834

Dic

htun

gssa

tz58

-34-

754/

0158

-34-

753/

0158

-34-

755/

0158

-34-

756/

0158

-34-

757/

01S

eal k

itH

1753

23H

1753

22H

1753

24H

1753

25H

1753

26

Pos

. 3, 8

, 9,1

0, 1

1, 1

1.1,

12,

21

sow

ie P

os. 4

, 5, 7

, 8 v

om L

ecka

geve

ntil

RN

01.0

54.6

7 si

nd n

ur im

kom

plet

ten

Dic

htun

gssa

tz e

rhäl

tlich

Item

3, 8

, 9, 1

0, 1

1, 1

1.1,

12,

21

and

item

4, 5

, 7, 8

of l

eaka

ge v

alve

RN

01.0

54.6

7 ar

e av

aila

ble

as c

ompl

ete

seal

kits

onl

y

264

Skt

. Sch

raub

eD

IN E

N 2

4017

-A2-

701.

4301

65-0

1-08

1/15

Hex

. scr

ewM

8x16

H78

772

271

O-R

ing

OR

66x

2E

PD

MF

DA

-kon

form

58-0

6-29

7/83

O-r

ing

H17

3930

item

desc

riptio

nm

ater

ial

WS

-Nr.

WS

-Nr.

WS

-Nr.

WS

-Nr.

WS

-Nr.

WS

-Nr.

ref.-

no.

ref.-

no.

ref.-

no.

ref.-

no.

ref.-

no.

ref.-

no.

pos.

Mengequantity

Bes

chre

ibun

gM

ater

ial

DN

652,

5"3"

DN

80

Ers

atzt

eilli

ste:

spa

re p

arts

list

Dat

um:

22.0

3.13

SP

X F

LOW

Ger

man

yV

enti

l SD

4, S

DE

4 F

S-C

U4

un

d V

SM

DN

25

- 10

0 ;

1-

4 zo

llV

alve

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DE

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and

PS

H D

N 2

5 -

100;

1-

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Nam

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Gep

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Sch

ulz

Wei

terg

abe

sow

ie V

ervi

elfä

ltigu

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r U

nter

lage

, Ver

wer

tung

und

Mitt

eilu

ngih

res

Inha

lts n

icht

ges

tatte

t, so

wei

t nic

ht s

chri

ftlic

h zu

gest

ande

n. V

erst

oß v

erpf

licht

etzu

m S

chad

ense

rsat

z un

d ka

nn s

traf

rech

tlich

e F

olge

n ha

ben

(Par

agra

ph 1

8 U

WG

, P

arag

raph

106

Urh

G).

Eig

entu

m u

nd a

lle R

echt

e, a

uch

für

Pat

ente

rtei

lung

und

G

ebra

uchs

mus

tere

intr

agun

g, v

orbe

halte

n. S

PX

FLO

W, G

erm

any

SP

X F

LOW

Ger

man

y

Kei

l

Gep

rüft:

3A0

15-3

2-06

0/13

3A0

15-3

2-06

1/13

H17

3538

H17

3524

RN

01.

054.

86

Bla

tt1

von

1

Gep

rüft:

Dat

um:

11/0

8

Nam

e:P

eter

s

WS

-Nr.

ref.-

no.

WS

-Nr.

3A0

15-3

2-05

9/13

H20

8693

15-3

2-05

2/17

H17

1380

H17

1378

15-3

2-05

1/17

WS

-Nr.

ref.-

no.

ref.-

no.

H17

1379

15-3

2-08

5/17

H20

9592

1S

teue

rkop

f kpl

. Fed

er/L

uft -

mat

t glä

nzen

dA

ctua

tor

cpl.

Spr

ing/

air

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fini

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050/

17

Dat

um:

Ste

uerk

opf k

pl. F

eder

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t - 3

A-b

lank

Act

uato

r cp

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prin

g/ai

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htS

teue

rkop

f kpl

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t/Luf

t - m

att g

länz

end

pos.

Menge

Ø 7

4

15-3

2-08

6/17

15-3

2-08

7/17

Ø 1

10Ø

165

Nam

e:

Ers

atzt

eilli

ste:

spa

re p

arts

list

Ste

uer

kop

f S

W4

Act

uat

or

SW

4

12/0

927

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1510

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7

Pet

ers

Try

tko

Ven

ting

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g G

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H17

1059

Ent

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en G

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g

3A0

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H20

8690

H20

8733

H20

8773

V-D

icht

ung

V-s

eal

O-R

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Ste

uerk

opf k

pl. L

uft/L

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3A

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ctua

tor

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air/

air

3A b

right

Sch

raub

e D

icht

ung

Sea

l scr

ew

H20

8772

3A0

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6/13

3A0

15-3

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Act

uato

r cp

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r sa

tin fi

nish

H20

9203

W-V

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bung

G-1

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sch

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lew

able

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D 6

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W-V

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bung

G-1

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m s

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ar

15-2

8-84

0/93

H17

0200

58-3

2-01

0/83

H17

1060

quantity

Bes

chre

ibun

g

item

desc

riptio

n

108

-60-

750/

93H

2088

2508

-60-

811/

93H

3127

32

08-6

0-00

5/93

H16

218

1

321 1

221

51

42

61

6

Wei

terg

abe

sow

ie V

ervi

elfä

ltigu

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iese

r U

nter

lage

, Ver

wer

tung

und

Mitt

eilu

ngih

res

Inha

lts n

icht

ges

tatte

t, so

wei

t nic

ht s

chrif

tlich

zug

esta

nden

. V

erst

oß v

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licht

etzu

m S

chad

ense

rsat

z un

d ka

nn s

traf

rech

tlich

e F

olge

n ha

ben

(Par

agra

ph 1

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arag

raph

106

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G).

Eig

entu

m u

nd a

lle R

echt

e, a

uch

für P

aten

tert

eilu

ng u

nd G

ebra

uchs

mus

tere

intr

agun

g,

vorb

ehal

ten.

SP

X F

LOW

, Ger

man

y.

SP

X F

LO

W

Ge

rma

ny

Geprü

ft:

3A

0 1

5-3

2-0

93

/13

H3

11

47

5

RN

01

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4.9

0

Bla

tt1

von

1

Geprü

ft:

Datu

m:

Ste

ue

rko

pf

kp

l. F

ed

er/

Lu

ft -

3A

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nk

Actu

ato

r cp

l. S

pri

ng

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3A

bri

gh

t

Ste

ue

rko

pf

kp

l. L

uft

/Lu

ft -

ma

tt g

län

zen

d1

5-3

2-0

96

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H2

09

16

8

15

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-09

1/1

7

WS

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ref.

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.re

f.-n

o.

H2

09

16

9

15

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5/1

7

WS

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ref.

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.

WS

-Nr.

3A

0 1

5-3

2-0

90

/13

H3

14

04

6

Ø 1

10

Ste

ue

rko

pf

kp

l. F

ed

er/

Lu

ft -

ma

tt g

län

zen

d

Actu

ato

r cp

l. S

pri

ng

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sa

tin

fin

ish

15

-32

-09

0/1

7

Datu

m:

16.1

2.1

4

Nam

e:

Try

tko

Ø 1

65

Nam

e:

Ers

atz

teill

iste

: spare

part

s li

st

Ste

uerk

op

f S

W4 L

an

gh

ub

Actu

ato

r S

W4

lon

g s

tro

ke

pos.

Menge

Ste

ue

rko

pf

kp

l. L

uft

/Lu

ft -

3A

-bla

nk

Actu

ato

r cp

l. a

ir/a

ir 3

A b

rig

ht

Sch

rau

be

Dic

htu

ng

Se

al scre

w

Actu

ato

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l. a

ir/a

ir s

atin

fin

ish

H3

14

11

6

15

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-84

0/9

3

H1

70

20

0

H3

14

11

5 58

-06

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4/8

3O

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17

10

59

O-r

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58

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3

H1

71

06

0

V-D

ich

tun

g

V-s

ea

l2

0x2

8x4

quantity

Beschre

ibung

item

descriptio

n

421

321 1

221

1We

iterg

ab

e s

ow

ie V

erv

ielfä

ltig

un

g d

iese

r U

nte

rla

ge

, Ve

rwe

rtu

ng

un

d M

itte

ilun

gih

res

Inh

alts

nic

ht g

est

att

et,

so

we

it n

ich

t sc

hri

ftlic

h z

ug

est

an

de

n. V

ers

toß

ve

rpflic

hte

tzu

m S

cha

de

nse

rsa

tz u

nd

ka

nn

str

afr

ech

tlic

he

Fo

lge

n h

ab

en

(P

ara

gra

ph

18

UW

G,

Pa

rag

rap

h 1

06

Urh

G).

Eig

en

tum

un

d a

lle R

ech

te,

au

ch fü

r P

ate

nte

rte

ilung

un

d

Ge

bra

uch

smu

ste

rein

tra

gu

ng, v

orb

eh

alte

n. S

PX

FL

OW

, Ge

rma

ny

Leck

agev

entil

kpl

. mit

EP

DM

Leak

age

valv

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l. w

ith E

PD

M

1.44

04/H

NB

RLe

ckag

even

til k

pl. m

it H

NB

RLe

akag

e va

lve

cpl.

with

HN

BR

31

1.44

04

21

Kol

ben

1.44

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n

Geh

äuse

deck

el L

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geve

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sing

leak

age

valv

e

1

41

58-0

6-02

5/64

EP

DM

O-r

ing

8,5

x 1,

8

58-0

6-02

5/33

H17

6616

H17

3459

O-R

ing

8,5

x 1,

8H

NB

RO

-rin

g 8,

5 x

1,8

58-0

6-02

5/73

58-0

6-01

6/33

1F

PM

O-R

ing

8,5

x 1,

8O

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g 8,

5 x

1,8

58-0

6-01

6/64

81

O-R

ing

6,0

x 3,

0H

NB

RO

-rin

g 6,

0 x

3,0

11 11

71

61

5

O-r

ing

6,0

x 3,

0

quantity

Bes

chre

ibun

g

item

desc

riptio

n

1

O-R

ing

6,0

x 3,

0F

PM

O-R

ing

6,0

x 3,

0E

PD

MO

-rin

g 6,

0 x

3,0

O-R

ing

15,3

x 2

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PD

MO

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g 15

,3 x

2,4

O-R

ing

8,5

x 1,

8

Fed

er le

ckag

even

til1.

4310

Spr

ing

leak

age

valv

e

Dec

kel L

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geve

ntil

1.44

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over

leak

age

valv

eD

icht

ung

EP

DM

Sea

l

Leck

agev

entil

kpl

. mit

FP

M1.

4404

/FP

MLe

akag

e va

lve

cpl.

with

FP

M

Dat

um:

11/0

8N

ame:

Pet

ers

20-3

7-06

8/59

RN

01.

054.

67

Bla

tt1

von

1

1.44

04/E

PD

M

Nam

e:

ref.-

no.

Gep

rüft:

pos.

Menge

Mat

eria

l

mat

eria

l

Dat

um:

Gep

rüft:

Ers

atzt

eilli

ste:

spa

re p

arts

list

Lec

kag

even

til S

D4

Lea

kag

e va

lve

SD

4

20-3

7-06

8/29

---

--

WS

-Nr.

H20

3844

20-3

7-06

8/69

H17

6614

H17

3482

H20

6007

58-0

6-05

2/64

H17

3074

15-2

9-10

2/93

H17

2510

21-0

8-00

2/47

H17

3069

58-0

1-08

5/63

H17

2511

21-2

0-00

2/17

SP

X F

LOW

Ger

man

y

58-0

6-01

6/73

H20

2835

H17

3458

H17

6615

H20

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SPX FLOW SPX FLOW

Design Center Production

Gottlieb-Daimler-Straße 13 Stanisława Jana Rolbieskiego 2

D-59439 Holzwickede, Germany PL - 85-862 Bydgoszcz, Poland

P: (+49) (0) 2301-9186-0 P: (+48) 52 566 76 00

F: (+49) (0) 2301-9186-300 F: (+48) 52 525 99 09

SPX FLOW reserves the right to incorporate the latest design and material changes without notice or obligation.

Design features, materials of construction and dimensional data, as described in this manual, are provided for your information only

and should not be relied upon unless confirmed in writing. Please contact your local sales representative for product availability in your region.

For more information visit www.spxflow.com.

ISSUED 03/2019 - Translation of original manual

COPYRIGHT ©2019 SPX FLOW, Inc.

APV DELTA SD4DOUBLE SEAL VALVE


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