zenon Analyzer

December 2011

Optimising production processes

Production process

Resources Products

Reduce material

consumption!

Reduce energy

consumption!

Reduce investments

costs!

Reduce maintenance

costs!

More production volume!

Better quality!

New products!

Quick delivery!

Produce safely!

Comply to regulations!

Be effective!

Be flexible!

How?

Knowing more & early enough, for improved reaction and

analysis

Manufacturing concepts, e.g. TPM, Kaizen, TQM etc.

“Continuous improvement” of processes

PDCA (Plan-Do-Check-Act) methodology

Manufacturing standards, e.g. ISO9000, own standards

etc.

How easy to apply? What are the costs?

zenon Analyzer

General expectations

Independent

Open

Predefined vs. User defineable

Web Based Clients

Automatically generated reports

Security (User Administration)

Printing & Export

KPI calculation

Modern graphics

Flexible filters

Drill down technology

zenon Analyzer - Basic Features

Independent application

Mixture of text and graphics

KPI calculations

Flexible filtering mechanism (i.e. shift, batch etc.)

Predefined reports (i.e. acc. to Weihenstephan Standards)

Open for own reports development

User Role management (i.e. Editor, Viewer)

Automatic scheduled tasks (i.e. Report generation at the end of the shift)

Drill Down Reports

Automatic report generation

Ethernet

zenon Analyzer

Machine-HMI / PC

Data:

All data stored on zenon Analyzer

Process data, historical alarms & events, shift history etc.

zenon Meta data: Equipment model, shift information, Alarms Groups / Classes etc.

Benefits:

Central storage of relevant data

offline data for Reporting

Fast data access

zenon HMI “Offline” Reporting

Ethernet

zenon Analyzer

Machine-HMI / PC

Data:

zenon Online data on demand

zenon historical data : ARV, AML, CEL

zenon Meta data: Equipment model, shift information, Alarms Groups / Classes etc.

Benefits:

Real-time data for Reporting

No redundant data storage

Decentralising

No adaption of existing projects

needed

zenon HMI “Online” Reporting

Ethernet

zenon Analyzer

zenon data evacuation

Advantages:

The best out of both worlds

Online Realtime Data Access

Decentralising & central data

storage

No adaptions in existing projects

Transparent reports: Data origin

is visible

Combination of different data

sources via Analyzer connector

concept

8

Mixed Operation

zenon without adaption

Data Flow

Report

ReportRendering

Report Save / export

(e.g.:. *pdf, *.htm, *.xls)

Filters Data Input

Reporting engine

DataRequest

9

Connectors

Historicall Data

Manual Data Input

Online Data

Real time data input

Analyzer Components

10

Analyzer Server (SQL Server 2008

R2)

MS Report Builder 3.0

Analyzer Management

Studio

zenon Runtime

zenon Editor

Meta Data Wizard

Connectors

Web Browser

COPA-DATA Controls

11

Microsoft Report Builder

Graphical report design

12

zenon Report Assistant

Automatically generated reports + stored procedures

13

Metadata Export Wizard

Exports equipment model, variables, alarms groups & classes ...

Viewing reports

Ethernet

zenon Analyzer

View/use exported reports:

PDF, Excel, Word, XML, CSV, TIFF

Machine-HMI zenon

html screen

Server PCzenon

html screen

Internet/Intranet

Internet Browser

Internet Browser Internet

Browser

zenon Analyzer. Sample Reports

16

zenon Analyzer. Sample Reports

17

zenon Analyzer. Sample Reports

zenon Analyzer. Sample Reports

Do you want to know more?

… any questions are welcome!