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  • 8/16/2019 4-22-13-AMS2750E-Update

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     AMS2750 E

    Changes from AMS2750D

    Feb 2013

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    Overview on Changes

    • AMS2750 Specification Updated to Revision E- New Revision of Spec – 2750E revised July 2012;

    - Replaces Spec - 2750D (revised Sept 2005)

    - Updated to include wireless sensor technology

    - Added requirements to document “ As found” instrumentcalibration and offset condit ions (procedural impacts)

    - Calibration changes l ike check min. of 6 simulated sensor @min. 4 points, calibrated for each type input/output used

    - Provides more details on Temperature Uniformity SurveyTesting (TUS) procedures, furnace repairs and modifications,data collection requirements, survey frequency, number andlocation of sensors, Pass/Fail requirements

    - Added Refrigeration & Quench Furnace class to tables

    General Update

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    Standards

    • AMS2750E Pyrometry

    - Covers Temperature Sensor, Instrumentation, Thermalprocessing equipment, System Accuracy Tests, TemperatureUniformity Survey requirements

    - Ensures that parts or raw material are heat treated inaccordance to applicable specifications

    • AS7102 Nadcap Requirements for Heat Treating

    - Documents the requirements for the accreditation program- Industry managed program for continuous improvement

    Standard industry audit program for special processes

    Focuses on overall supplier performance

     Auditing overseen by PRI (Performance Review Institute)

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     AMS 2750E Section 2 Definitions Changes 

    - Par. 2.2.15 DIGITAL INSTRUMENT: 

    Clarification was added to definition of digital instruments withdigital temperature display and with temperature trace on

    paper chart:

     An instrument that presents process measurements in a digital

    (numeric) display format. Typical examples are mechanical

    recorders with digital displays, digital indicators, controllers withdigital displays, etc. In the case of a recorder with digi tal

    temperature display and a recorder trace (line) the record

    (recorder trace) is analog while the display is digi tal. A

    recorder trace on a paper chart is an analog record.

    - Par. 2.2.25 INTERVAL

    Interval definition was added to AMS2750E to avoid confusion

    by some suppliers.

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     AMS 2750E Section 2 Definitions Changes 

    - Par. 2.2.27 LOAD SENSORS :  

    Clarif ication regarding correct usage of load sensors/thermocouples. (in rev. D it was not included in the load

    sensor definit ion but stated in par. 3.1.8.1):

    Sensors that are attached to or in contact with product ion

    material, a representation of production material, or are buried

    in the load of production material and which supply temperaturedata of the production material to process instrumentation. 

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     AMS 2750E Temp Sensor Changes

    AMS2750E

    Section

    Reference AMS2750E Change  Comment 

    3.1.1.5.1  Allows use of Wireless transmitters as alternative to

    extension wire 

    New 

    3.1.2.2.1  Certs for sensors now require “Date of Calibration”  New 

    3.1.2.2.6  Correction factor for each calibration temperature

    traceable to NIST or other recognized National Standard.

     Alternatively, deviation (error) for each calibration

    temperature may be listed. The certificate shall clearly

    state if it shows deviation or correction factor.

    Added this

    3.1.2.5.2  Extrapolation of calibration correction factors above the

    highest calibration temperature and below the lowest

    calibration temperature is prohibited by any calibration

    source except NIST or other National Standards

    calibration agency.

    Added “except NIST or other

    National Standards calibration

    agency.”

    • Temperature Sensor - Section 3.1 Changes

    - This section deals with the requirements for the temperaturesensors used in these heat treatment processes

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     AMS 2750E Temp Sensor Changes

    • Temperature Sensor - Section 3.1 ChangesAMS2750E

    SectionReference 

    AMS2750E Change  Comment 

    3.1.2.6 When calibrating thermocouples rolls, AMS2750 Rev. E

    requires sampling from both ends regardless of roll

    length. (1000 feet/305 meters limit from AMS2750D for

    one end sampling only is no longer acceptable). Other

    requirements for rolls calibration remains the same.

    Added “Rolls shall be sampled at

    both ends of the roll”

    3.1.3.5 Nonexpendable base metal TUS TCs used below 1200F

    (650C) do not need to be permanently installed on TUS

    rack between its usage like it was stated in Rev. D

    TUS T/C’s can be reinserted for each

    TUS through ports in the furnace;

    need to be used at the same location

    and depth of insertion.

    3.1.5.2  Added time of 90 days

    “Expendable base metal load sensors may be used for

    up to 90 calendar days after first use and for no morethan 30 uses” 

    Previously was just 30 uses 

    3.1.5.3  Changed the requirement on the life of nonexpendable

    base metal load thermocouples 

    2200 °F (1205 °C) to 2299 °F (1260 °C) –

    3 months or 10 uses 

    1801 °F (980 °C) to 2199 °F (1205 °C) –

    3 months or 90 uses 

    Previously for 2200˚Fwas just 10

    uses, no time period specified

    1801˚F was 30 days or 90 uses;

    now 90 days or 90 uses 

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     AMS 2750E Temp Sensor Changes

    • Temperature Sensor - Section 3.1 Changes

    AMS2750ESection

    Reference AMS2750E Change  Comment 

    Figure 1  Added Table of Reuse and Recalibration of Test & Load

    Sensors 

    Summarizes Reuse & Recalibration

    Primarily for clarification 

    Figure 1  Sensor - Secondary Standard – Max. Permitted Error

    changes 

    Increased max. permitted error 

    Figure 1  Sensor – System Accuracy Test –

    • Max. Permitted Error changes

    • Recalibration permited if Types E & K are used below

    500F (260C) only (Note 11)

    Increased max. permitted error 

    3.4.5.2.1 Type B TCs are allowed as resident SAT TCs fortemperatures above 500F (260C)

    Type B T/C’s were not allowed byRev D.

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     AMS 2750E InstrumentsControlling, Monitoring or Recording Instruments

    AMS2750E

    Section

    Reference AMS2750E Change  Comment 

    3.2.1 AMS2750D allowed to use instruments meeting

    requirements of AMS2750C (but not meeting rev D

    requirements) if these instruments were purchased

    before September 2006 (one year after rev. D issue). If

    you have such instruments, now you have 3 years you

    upgrade your equipment to meet Rev. E requirements

    Exemption will run out for older

    instrumentation, now have to

    upgrade within 3 years of issuing of

    AMS2750E (issued July 2012) 

    3.2.1.1.1 Temperature resolution requirements for chart

    recorders shall be in accordance with Table 4. (See next

    slide for table)

    New requirements for refrigeration &

    quench system recorders added 

    3.2.1.1.2 Process Recorder Print and Chart Speeds shall be in

    accordance with Table 5. (See next slide for table)Added metric speeds and updated

    notes 

    • Instrumentation - Section 3.2 Changes

    - This section deals with the requirements of theinstrumentation used in these heat treatment processes

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     AMS 2750E InstrumentsControlling, Monitoring or Recording Instruments

    New - requriements for refrigeration

    and quench system recorders were

    not defined in rev D.

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     AMS 2750E InstrumentsControlling, Monitoring or Recording Instruments

    AMS2750E

    SectionReference 

    AMS2750E Change  Comment 

    3.2.1.5.4 Calibration of secondary standard instruments and field

    test instruments shall be performed in accordance with

    the manufacturer’s instructions. These instruments shall

    be tested at a minimum of 6 simulated sensor inputs.

    These shall include the minimum and maximum of the

    operating range used for test or calibration and a

    minimum of 4 points in between either representing

    areas of normal operation or spaced at approximately

    equal intervals across the range in which the instrument

    is used for test or calibration.

    New requirements regarding

    secondary standard instruments and

    field instruments calibration

    3.2.1.5.4.1 The instrument shall be calibrated for each type of input

    and/or output used (e.g., each thermocouple type in useand for mV, mA, etc. if the instrument is used for these

    methods).

    New requirements regarding

    secondary standard instruments andfield instruments calibration

    3.2.1.5.4.2 Calibration shall be performed on each channel in use

    that can be altered or adjusted individually, or on each

    group of channels that can be altered or adjusted as a

    group. It is recommended that channels not in use be

    blocked or tagged to stop unintentional use.

    New requirements regarding

    secondary standard instruments and

    field instruments calibration

    • Secondary Standard & Field Inst. Calibration Changes

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     AMS 2750E InstrumentsControlling, Monitoring or Recording Instruments

    AMS2750E

    SectionReference 

    AMS2750E Change  Comment 

    3.2.5.5 Calibration shall be performed on instrument(s) defined

    under the Instrument Type column in Table 3.

    Regardless of the calibration procedure used, it shall

    comply with the requirements of Table 3. Prior to any

    instrument alteration or calibration, document the

    instrument(s) “as-found condition”

    Not documenting “as found”

    condition is often an audit failure

    point during Nadcap audits

    3.2.5.5.1 Check as-found condition at a minimum of three

    simulated sensor inputs which represent the minimum,

    maximum and at least one point in the middle 1/3rd of

    the furnace Qualified Operating Temperature Range. If

    necessary, calibrate the instrument in accordance with

    the manufacturer’s instructions.

    New requirements regarding

    calibration of controlling, monitoring

    and recording instruments

    3.2.5.5.2 Following any adjustments test the instrument at a

    minimum of three simulated sensor inputs which

    represent the minimum, maximum and at least one

    point in the middle 1/3 rd of the furnace Qualified

    Operating Temperature Range to document the as-left

    condition.

    New requirements regarding

    calibration of controlling, monitoring

    and recording instruments

    • Calibration Controlling/Monitoring/Recording Inst. Changes

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    Table 3 – Instruments and Instrument Calibration –updates compared to rev. D:

     AMS2750E Instruments and Instrument Calibration

    Table 3 Notes

    (1) Instrum ents of equiv alent or greater accuracy are acceptable.

    (2) Comparison checks among the cells shall be performed monthly.

    (3) Cells having temperature c ontro l o f ±0.02 °F (±0.01 °C).

    (4) Furnace class 1 & 2 instr uments shall have a minimum sensitivi ty of 1

    °F (1 °C). Furnace class 3 through 6

    instru ments shall have a minim um sensi tivity o f 3 °F (2 °C).

    (5) Controlling, monitoring and recording instrument calibration interval

    shall be:

    Digital Electromechanical

    Furnace Class 1 - Monthly Furnace Class 1 - Monthly

    Furnace Class 2 - Quarterly Furnace Class 2 - Monthly

    Furnace Class 3 - Quarterly Furnace Class 3 - Quarterly

    Furnace Class 4 - Quarterly Furnace Class 4 - Quarterly

    Furnace Class 5 - Semiannually Furnace Class 5 - QuarterlyFurnace Class 6 - Semiannually Furnace Class 6 – Quarterly

    Refrigeration and quenchant monitor (digital or analog) – semiannually.

    Exception: If the quenchant/refrigerator sensor is connected to a channel

    in a furnace process recorder, the interval for c alibration of that channel

    in the instrument shall be the same interval as for the other channels of

    the instrument.

    (6) Furnace Control, Recording, Monitoring or Data Acquisition

    Instruments.

    (7) Field Test instruments meeting accuracy requirements of secondary

    standards may be used to calib rate SAT and TUS test instruments in t he

    field.

    (8) Over-temperature instruments used solely for fu rnace over

    temperature protection do not need to be calibrated.

    (9) NIST or o ther equiv alent National Standard.

    (10) Includes wireless transmission systems

    (11) Instruments are operated in a controlled environment and are not

    used on the shop floor.

    New

    New

    New

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     AMS 2750E InstrumentsControlling, Monitoring or Recording Instruments

    AMS2750E

    SectionReference 

    AMS2750E Change  Comment 

    3.2.5.5.3 Chart recorder (circular and strip) speed(s) shall be

    verified annually and shall be accurate within 3 minutes

    per hour. Result of chart speed measurement shall be

    documented.

    Added Chart Speed documentation

    requirement

    3.2.5.5.5 For furnaces used only at a single temperature, the

    calibration of controlling, monitoring or recording

    instruments may either be performed per

    manufacturer’s instructions at the single temperature

    of use, or with a minimum of 3 points: the temperature

    of use, and two (or more) points bracketing the

    temperature of use.

    New requirement

    3.2.5.5.6 Wireless equipment which performs the analog to

    digital conversion at the furnace and transmits a digitalsignal to the recorder are allowed, but require use of

    the complete wireless system (wireless sender,

    wireless receiver and associated controlling,

    monitoring and recording instruments) during the

    calibration process (See 3.1.1.5.1).

    New requirement

    • Calibration Controlling/Monitoring/Recording Inst. Changes

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     AMS 2750E InstrumentsControlling, Monitoring or Recording Instruments

    AMS2750E

    SectionReference 

    AMS2750E Change  Comment 

    3.2.7.1 An “electronic record” is any combination of text,

    graphics, data, audio, pictorial, or other information

    representation in digital form that is created, modified,

    maintained, archived, retrieved, or distributed by a

    computer system. When using a system (furnace

    control, recording, monitoring or data acquisition) that

    creates electronic records, systems purchased after

    Sept 2006 or any electronic record created after 2015

    (3 years after release of this revision) shall meet the

    following requirements detailed in section 3.2.7.1.3

    Added additional requirement,

    3.2.7.1.3.1, to provide a means of

    providing evidence that the electronic

    record was reviewed.

    This can be accomplished in the

    Trendview recorder by the mark on

    chart feature.

    3.2.7.1.1.3.1 The system shall be capable of providing evidence the

    record was reviewed – such as by recording anelectronic review, or a method of printing the record for

    a physical marking indicating review.

    New requirement

    This can be accomplished in theTrendview recorder by the mark on

    chart feature.

    • Electronic Records Changes

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     AMS 2750E Instruments - Thermal Processing

    AMS2750E

    SectionReference 

    AMS2750E Change  Comment 

    3.3.2 Table 3 The temperature indicated by the control sensor in each

    control zone shall be recorded by a recording

    instrument.

     Alternatively, the recording instrument may be

    connected to a second sensor contained in the same

    sheath or holder as the control sensor, and separatedfrom the control sensor by no more than 0.38 inch (10

    mm).

    For Instrument Types A, B, C, D

    Added alternative means of

    connecting a control sensor, this was

    not allowed in AMS 2750 D

    3.3.2 Table 3 At least 1 recording load sensor in each zone

    During production in multi-zone furnaces, empty zones

    (i.e., no material is placed in or intrudes into the zone)

    do not require a load sensor. However, a notation

    must be made to the furnace load record that the zone

    was entirely empty.

    For Instrument Types A, B, C, D

    Added clarification for multi-zone

    furnaces

    • Furnace Instrumentation Type Classification Changes

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     AMS 2750E Instruments - Thermal Processing

    AMS2750E

    SectionReference 

    AMS2750E Change  Comment 

    3.3.4  Additional Sensors - There is no limit on additional

    recording or load sensors in any control zone, but their

    use must be defined in controlled operating instructions.

    Added clarification for use of

    additional sensors

    3.3.5 High and low temperature sensors, when required

    (instrument types A and C – See Figure 3), may be

    inserted in heat sinks (See 2.2.24), positioned at thehigh and low temperature locations of the control zone

    based on the most recent TUS when heat sinks of

    similar configuration are used during the TUS.

    Improvement to aid the heat treater

    Also refer to Section 2.2.24

    definition of a heat sink

    3.3.6 For multiple zone vacuum furnaces with 225 cubic feet

    (6.4 m3) or less in working volume that are instrumented

    with Types A, B, or C instrumentation, it is acceptable to

    treat the furnace working volume as a single work zone

    for the purpose of locating high and low temperaturerecording thermocouples and determining the number of

    load thermocouples required regardless of the number of

    control thermocouples or instruments within the vacuum

    furnace. The minimum sensors required are shown in

    Figure 4. Each furnace shall have over-temperature

    protection in the work zone.

    Added clarification multi-zone

    furnaces

    • Furnace Instrumentation Type Changes

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     AMS 2750E Instruments - Thermal Processing

    AMS2750E

    Section

    Reference  AMS2750E Change 

    Comment 

    3.3.3.1 Refrigeration equipment shall have a temperature

    controller. This temperature controller requirement is not

    applicable to liquid nitrogen, dry ice and dry ice/liquid-

    cooled containers. All refrigeration equipment shall be

    equipped with a temperature recorder where time-at-

    temperature (minimum or maximum) is required. The

    above requirements are not applicable during

    transportation of materials at sub-ambient temperatures.

    AMS2750D did not require to have

    temperature recording instrument

    for quench systems that were set up

    before AMS2750D

    3.3.3.2 Quench systems used for heat treatments that include a

    quenchant temperature requirement (minimum,

    maximum or both) shall be equipped with a recording

    instrument. Existing installations installed prior to

    September 2005 do not require recording instruments

    until 3 years after the release of this revision.

    AMS2750D did not require a

    temperature recording instrument

    for quench systems that were set up

    before (Sept. 2005). If you still have

    a quench system without a

    recording instrument, you have 3

    years to upgrade per AMS2750E to

    include a recorder.

    • Instrumentation for Refrigeration & Quench Systems

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     AMS 2750E – System Accuracy Test

    • System Accuracy Test Changes – Section 3.4

    - Defines what equipment requires SAT, the frequency, waiverconditions and the Test Procedure to use

    - The SAT is an on-site comparison of the instrument/leadwire/sensor readings or values, with the readings or values of a

    calibrated test instrument/leadwire/sensor to determine if themeasured temperature deviations are within applicable

    requirements. The SAT is performed to assure the accuracy of

    the furnace control and recording system in each control zone.

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     AMS 2750E – System Accuracy Test

    AMS2750E

    SectionReference 

    AMS2750E Change  Comment 

    3.4.2.1 Two sensors in each control zone are Type B, N, R, or S. “B” Type T/C added

    3.4.5.2.1 Resident SAT thermocouples shall be restricted to Type B,

    N, R or S at temperatures exceeding 500 °F

    (260 °C) and shall be nonexpendable if exposed to

    temperatures above 1000 °F (538 °C).

    “B” Type T/C added

    • System Accuracy Test Changes

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     AMS2750 rev. E updates Tables 6 and 7 for SAT requirements:

    New

    In rev D there was

    mistake and

    Monthly/Quarterly

    was stated

    New

     AMS 2750E – System Accuracy Test

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    AMS 2750E T U if it S

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     AMS 2750E – Temp Uniformity Survey

    AMS2750E

    SectionReference 

    AMS2750E Change  Comment 

    3.5.13.2 Once data collection begins, temperature data shall be

    recorded from all TUS sensors at a frequency of at least

    one set of all readings every 2 minutes for the duration of

    the survey. Data from furnace sensors required by the

    applicable instrumentation type (See 3.3) shall be

    recorded as follows. (Sensors whose only function is over-temperature protection do not need to be recorded.)

    No change with this part of the

    requirement

    If the normal frequency of temperature data recording in

    production is 2 minutes or less, or is continuous as in the

    case of analog recorders, the data shall be documented

    in the normal production format. If the normal

    frequency of temperature data recording in production is

    greater than 2 minutes, the recording frequency interval

    during the TUS shall not exceed 6 minutes.

    Added statement for those

    processes that record at less than 2

    minutes

    • TUS Data Collection Changes

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     AMS 2750E – Temp Uniformity Survey Records

    HONEYWELL - CONFIDENTIAL

     AMS2750 rev. E par. 3.5.21: Temperature Uniformity Survey Report3.5.21.1 The following items shall be included in the temperature uniformity survey report:

    a. Furnace identification name or number

    b. Survey temperatures

    c. TUS sensor and location identification including a detailed diagram, description or photograph(s)

    of any load or rack used

    d. Time and temperature data from all recorded sensors required for furnace

    inst rumentation type for all zones tested (3.5.13.3.2)

    e. Correction factors for TUS sensors at each survey temperature.

    f. As found and as left TUS offsets (if used in production)

    g. Corrected or uncorrected readings of all TUS sensors at each survey temperature. Readings shall

    be identified as corrected or uncorrected.

    h. Testing company identification (if not performed in-house)

    i. Signature for the testing company (if not performed in-house)

     j. Identification of technician performing survey

    k. Survey start date and time

    l. Survey end date and timem. Survey test instrument identification number

    n. Indication of test pass or test fail

    o. When required, documentation of furnace survey sensor failures (See 3.5.16)

    p. Summary of corrected plus and minus TUS readings at each test temperature after stabilization.

    q. Quality Organization approval.

    New

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     AMS 2750E – Temp Uniformity Survey Records

    HONEYWELL - CONFIDENTIAL

     AMS2750 rev. E par. 3.5.21: Temperature Uniformity

    Survey Report  – (cont inued)

    3.5.21.2 Although not a required part of the uniformity survey report, the following shall beaccessible on site:

    a. Control instrument tuning parameters

    b. TUS sensor calibration report

    c. Control and recording sensor calibration report

    d. Diagrams of control and recording sensors, load and TUS sensor locations in

    three dimensional space.

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    AMS 2750E I t t

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     AMS 2750E Instruments3.2.4 Controll ing, Monitoring or Recording Instruments

    Requirements for Controlling, Monitoring or Recording Instruments

     AMS 2750E Ref. Requirement Comment

    Readability

    3.2.3.1

     At least one recording and/or

    control ling instrument for each zone

    shall have a minimum readability of

    1°F or 1°C

    Honeywell Recorders (X-Series Paperless,

    DR4500, DPR180, DPR250), HC900 OI and

    Controllers (UDC2500, UDC3200 & UDC3500)

    have a readabil ity o f at least 1°F or 1°C, most

    read down to 0.1°.

    Installation

    3.2.3.2

    Installation shall conform to

    manufacturer’s recommendation

    Manuals provide detailed information on

    proper installation for each product .

    Offsets

    3.2.3.4

    If offsets are used, a documentedprocedure shall exist describing

    when and how to perform offsets.

    Honeywell Recorders, Controllers and HC900allow offsets to be easily entered and shows

    the offsets as part of the configurations.

    Honeywell Instruments meet the requirements

    for readability, installation, offsets & signal input

    Signal Inputs

    3.2.3.3

    Instruments shall receive an

    unmodif ied signal from sensors except

    for A to D and D to A conversions, or a

    digitally p rocessed, error-checked

    equivalent representation of a direct

    measured value.

    Honeywell Recorders, Controllers and HC900

    all accept direct sensor inputs of the T/C

    lis ted in Table 2 of AMS 2750D, many of the

    recorders can accept and document input

    values over communications.

    AMS 2750E Instr ments

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     AMS 2750E Instruments3.2.5 Instrument Calibration

    Requirements for Instrument Calibration AMS 2750E Ref. Requirement Comment

    Calibrationcompliance

    3.2.5.1

    Calibration shall be performed on theinstruments in the Instrument Types

    listed in Table 3 & comply w ith the

    Table 3 requirements. Prior to any

    instrument alteration or calibration,

    document the instrument(s) “ as-found

    condition”

    Honeywell Recorders (X-Series Paperless,DR4500, DPR180 & DPR250), HC900 and

    Controllers (UDC2500, UDC3200 & UDC3500) are

    considered control, monitoring and recording

    instruments.

    The recorders can also be used as Field Test

    instruments for doing Temp Uniformity Surveys.

     Accuracy & Freq.

    3.2.5.2

    Calibration accuracy & frequency

    shall be in accordance with Table 3

    Recorders, HC900 & Contro llers can meet the 2°F

    (1.1°C) for Digital Instruments or 2°F (1.1°C)

    /0.3% of Max Survey Temp for elect ro-mech. inst.

    Calibration

    Performance

    3.2.5.4

    Calibration shall be to Mfg’s

    instructions or a minimum of 6

    simulated sensor inputs at the Min. &

    Max. of the Operating Range used for

    test or calib. and a minimum of 4 points

    in between …...

    Honeywell Recorders, HC900 & Controllers

    are typically calibrated at the zero and span

    values for each range. The calibration

    procedure is documented as part of the

    product manual.

    We can meet the requirements

    Honeywell Recorders (X-Series Paperless

    and DPRs) provide easy annotation o f the

    chart to aid the documentation process.

    Calibration

    Performance

    3.2.5.5.4

    Calibration may be performed with a

    load in process if furnace temp remains

    within the processing tolerance and the

    record is appropriately annotated to

    indicated that a calibration occurred.

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    AMS 2750E Instruments

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     AMS 2750E Instruments3.2.6 Instrumentation Records

    Requirements for Documentation of Instrument Calibration

     AMS 2750E Ref. Requirement Comment

    InstrumentSticker

    3.2.6.1

     A st icker aff ixed to the instrumentshall indicate the most recent

    successful calibration. As a

    minimum the sticker shall include:

    Date Cal performed, Due date of next

    Calibration, Technician who

    performed calibration, and any limits

    or restrictions of the calibration

    The user must establish adequate traceabilitythat the inst rumentation has been calibrated.

    The X-Series Paperless Recorder Status

    Maintenance & Diagnostic screens can provide

    an aid for doing this .

    Calibration

    Results

    3.2.6.2

    The results of calibration shall be

    documented. Minimum requirements:

    Inst or Furnace No., Make & Model of

    instrument, Standard used, method of

    calibration, Required Accuracy, As Found &

    as Left data for each cal point, Offset as

    found & as left, Sensitivity, Statement of

    acceptance or rejection, Any lim itations or

    restr ict ion, Date of Cal, Next Due Date,

    Technician name, Calibration Co Name (if

    not done in house, Signature of Calibration

    Co , Quality Organization approval

    The user must establish a report format to

    satisfy these requirements.

    The user must document instrument calibrations

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     AMS 2750E Instruments3.2.7 Electronic Records

    Requirements for Electronic Data Recording

     AMS 2750E Ref. Requirement Comment

    TMP provides secure analysis & data archiving

    The X-Series Paperless Recorders provides

    full password system to comply wi th 21CFR

    Part 11. 50 Users wi th un ique ID & Password,

    time outs, expirations of passwords ,

    password definitions and audit trail info. The

    HC900 OI provides for secured access via a

    User specified numerical code.

    System Access –

    (Passwords)

    3.2.7.1.5

    The system shall provide methods (e.g.

    passwords) to limi t system access to

    only individuals whose authorization is

    documented

    The TrendManager Software does not alter the

    source information and supports the

    protection, retention and retrieval of records. A data base Management Tool provides the

    means to move, copy and mange the files for

    storage on secure servers. TrendManger

    Software is compatible with current PC

    Operating Systems and can read data from all

    generations of Trendview Paperless recorders

    Retention &

    retrieval

    3.2.7.1.4

    The system shall support protection,

    retention, and retrieval of accurate

    records throughout the record retentionperiod. The hardware and/or software

    shall operate throughout the retention

    period as specified in section 3.7

    Review

    evidence

    3.2.7.1.4

    The system shall be capable ofproviding evidence the record was

    reviewed – such as by recoding an

    electronic review, or a method of

    printing the record for a physical

    marking indicating review

    The X-Series Paperless Recorders providesmark on chart, ability to create a report or data

    can be imported to the AMS2750 Report Tool

    to c reate a report.

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    • Furnace Class Uniformity & Recorder Resolution 

    - Classes based on Temperature Uniformity requirements- Resolution requirements affect the recorder and chart used- Paperless recorders record actual values eliminating issues

    with the chart and the chart resolution

    Furnace

    Class 

    Temp

    Uniformity

    °F 

    Temp

    Uniformity

    °C 

    Max ° per Inch

    (CM) of Chart 

    °F/Inch 

    Max ° per Inch

    (CM) of Chart 

    °C/CM 

    Max Chart

    Recording

    Increment 

    °F/Line 

    Max Chart

    Recording

    Increment 

    °C/Line 

    1  ±5  ±3  50  11  2  1 

    2  ±10  ±6  150  33  5  3 

    3  ±15  ±8  150  33  5  3 

    4  ±20  ±10  250  55  10  5 

    5  ±25  ±14  250  55  10  5 

    6  ±30  ±28  350  77  25  15 

    Section 3.3 Thermal Processing Equipment

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    Recorders That Meet AMS 2750E

    • Honeywell has Paper and Paperless Recorders that meet

     AMS 2750E requirements for Controlling, Monitoring and

    Recording Instruments & Field Test - Key requirement for Controlling, Monitoring & Recording instruments is a

    calibrated accuracy of (± 2°F/1.1°C) or 0.2% of reading whichever is greater for

    dig ital instruments, ±2 °F (±1.1 °C) or ±0.3% of the maximum survey temperature of

    the equipment, whichever is greater for electromechanical

    -Key requirement for Field Test ins truments is a calibrated accuracy of (±1°F/0.6°C)

    DR4500 Circular

    Chart X-Series Paperless

    TrendManager

    Software

    DPR 180 DPR 250

    UDC C ll Th M AMS 2750E

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    UDC Control lers That Meet AMS 2750E

    • Honeywell has Controllers that meet AMS 2750E

    requirements for Control ling, Monitoring andRecording Instruments 

    - Key requirement for Controlling, Monitoring & Recordinginstruments is a calibrated accuracy (± 2°F/1.1°C) or 0.2% of

    reading whichever is greater for digital instruments

    UDC 3500

    UDC 3200

    UDC 2500

    HC900 M t AMS 2750D

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    HC900 Meets AMS 2750D

    • The Honeywell HC900 and associated 559 & 1042

    Operator Interfaces (OI) meet AMS 2750Drequirements for Control ling, Monitoring and

    Recording Instruments 

    - Key requirement for Controlling, Monitoring & Recording

    instruments is a calibrated accuracy (± 2°F/1.1°C)

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