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PARTS MANUAL PN 9914541 and MICROFICHE PN 9915239 8/98 XPLORER 400L Model #W98CC38C Rev. 02

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Page 1: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

PARTS MANUAL PN 9914541 and MICROFICHE PN 9915239 8/98

XPLORER 400LModel #W98CC38C

Rev. 02

Page 2: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

2

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Page 3: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

TABLE OF CONTENTSXplorer 400 W98CC38C

Parts Manual

AA-ARM/STRUT MOUNTING B13. . . . . . . . .AIR BOX B1. . . . . . . . . . . . . . . . . . . . . . . . . .

BBUMPER MOUNTING and

FRONT RACK A9. . . . . . . . . . . . . . . . .

CCARBURETOR D3. . . . . . . . . . . . . . . . . . . .CENTER TIGHTENER B14. . . . . . . . . . . . . .CHAIN COVER MOUNTING and

GEARCASE/BRAKE C5. . . . . . . . . . . .CLUTCH COVER C4. . . . . . . . . . . . . . . . . .CONTROLS - MASTER

CYLINDER/BRAKE LINE B9. . . . . . .CONTROLS -

THROTTLE ASM./CABLE B8. . . . . . .COOLING SYSTEM A11. . . . . . . . . . . . . . . .CRANKCASE and CYLINDER C13-C14. . . . . .CRANKSHAFT and PISTON C12. . . . . . . .CV JOINT - BTB B5. . . . . . . . . . . . . . . . . . .CYLINDER and CRANKCASE C13-C14. . . . . .

DDECALS A8. . . . . . . . . . . . . . . . . . . . . . . . . .DRIVE CLUTCH C2. . . . . . . . . . . . . . . . . . .DRIVEN CLUTCH C3. . . . . . . . . . . . . . . . . .

EELECTRICAL/TAILLIGHT C8. . . . . . . . . .ENGINE MOUNTING A10. . . . . . . . . . . . . . .EXHAUST SYSTEM A12. . . . . . . . . . . . . . . .

FFRONT BRAKE B7. . . . . . . . . . . . . . . . . . .FRONT CAB A5. . . . . . . . . . . . . . . . . . . . . .FRONT DRIVE B2. . . . . . . . . . . . . . . . . . . .FRONT RACK and

BUMPER MOUNTING A9. . . . . . . . . .FRONT STRUT B4. . . . . . . . . . . . . . . . . . . .

FFRONT TIGHTENER B3. . . . . . . . . . . . . . .FRONT WHEEL B6. . . . . . . . . . . . . . . . . . .FUEL TANK A13. . . . . . . . . . . . . . . . . . . . . . .

GGEAR SELECTOR C11. . . . . . . . . . . . . . . . .GEARCASE C9-C10. . . . . . . . . . . . . . . . . . . . . . .GEARCASE/BRAKE and CHAIN

COVER MOUNTING C5. . . . . . . . . . . .

HHANDLEBAR and

HEADLIGHT POD B11-B12. . . . . . . . . . . . . .

MMAGNETO D5. . . . . . . . . . . . . . . . . . . . . . . .

OOIL PUMP D4. . . . . . . . . . . . . . . . . . . . . . . .OIL TANK A14. . . . . . . . . . . . . . . . . . . . . . . . .

PPART NUMBER INDEX D8-13. . . . . . . . . . . . .PISTON and CRANKSHAFT C12. . . . . . . .

RREAR BRAKE C6. . . . . . . . . . . . . . . . . . . . .REAR CAB and SEAT A6. . . . . . . . . . . . .REAR RACK MOUNTING A7. . . . . . . . . . .REAR WHEEL DRIVE C7. . . . . . . . . . . . . .RECOIL STARTER D1. . . . . . . . . . . . . . . . .

SSEAT and REAR CAB A6. . . . . . . . . . . . . .STARTING MOTOR D6. . . . . . . . . . . . . . . .STEERING POST B10. . . . . . . . . . . . . . . . . .SWING ARM/SHOCK MOUNTING C1. . .

TTOOL KIT D7. . . . . . . . . . . . . . . . . . . . . . . . .

WWATER PUMP D2. . . . . . . . . . . . . . . . . . . . .

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be usedfor assembly.

Page 4: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

1998 XPLORER 400 SPECIFICATIONSBRAKES

Type - FrontType - RearType - AuxiliaryType - Parking

Hydraulic DiscHydraulic Disc

MechanicalHydraulic

CAPACITIESCoolant Capacity (quarts)Fuel Tank (gallon)Gearcase Oil (ounces)Engine Counter Balance 10W30Oil (quarts) InjectorOil (quarts) Engine OW40Rack, Front (pounds)Rack, Rear (pounds)Tongue WeightTow HitchTow Weight

2.25420

100 cc2

N/A9018030

Standard850

DRIVE TRAINType PVT

DRIVE CLUTCHCenter Distance (inches)Clutch Offset (inches)Clutch WeightSpring Color

101/2

S55 (55)Blue/Green

DRIVEN CLUTCHHelix AngleSpring Position

Compound2-2

DIMENSIONAL FEATURES

Approx. Turning RadiusBox, Cargo BedBox, ToolBox (cubic feet)Ground Clearance (inches)Height (inches)Length (inches)Seat Height (inches)Weight (dry)Wheel Base (inches)Width (inches)

65⟩N/A

6x7x14N/A

7.37547.58134570

49.7546

GEARCASETransmissionShift TypeGear Reduction - LowGear Reduction - ReverseGear Reduction - HighFront Drive (ratio)Final Drive (ratio)Center Drive (ratio)Axle to AxleChain Type

PRDSide Lever

6.64/15.13/13.29/1

13/22 64P13/34 84P11/22 70P

N/A520 O-Ring

TIRES & WHEELSTire ManufacturerTire Size - FrontTire Size - RearTire Size - CenterTire Pressure - FrontTire Pressure - RearTire Pressure - Center

Dunlop25x8x1225x11x10

N/A43

N/A

ENGINEEngine Model NumberEngine TypeBore & Stroke (mm)Displacement (cc’s)Compression RatioCoolingAlternator OutputElec. Start w/Recoil Back UpCarburetors (no. of/size)

Main JetPilot JetNeedle JetCut AwayAir ScrewJet Needle

IgnitionIgnition (Type & Deg. BTDC)Spark Plug Gap (inches)Spark Plug (Type)Exhaust

EC38PLE062 Cycle, Single Cylinder

83.0x70378.7

6.9/1 EffectiveLiquid200W

Standard1/VM34SS

20030

0-6 (480)1.5 Nickel/Aluminum

1.5 Turn6CEY6-3

CDI23.5 @ 3000

.028NGK BR8ESUSFS Appr.

GRAPHICSBody StyleBumper Caps/Polyprop.Cargo Box or BedFender, FrontFender, RearFootwellFrame/SteelFront CoverHandlebar Cover w/DecalHeadlight Dash PodRack, FrontRack, RearRimsSeat VinylSide PanelSpring, FrontSpring, RearTank CoverTool Box Cover

w/lettering Color

Gen IVN/AN/A

E. B. GreenE. B. Green

BlackBlack

E. B. GreenBlack

E. B. Green/BlackBlackBlack

AluminumBurnished Brown

E. B. GreenBurnished BrownBurnished Brown

N/AN/AN/A

LIGHTSHeadlight - HandlebarHeadlight - GrillTaillight (watts)Brake Light (watts)Indicator Bulb

1 Single Beam, 60W2 Single Beams, 27W

8.26W12V/26.9W12V/1.0W

SUSPENSIONFront Type -

Front Travel (inches)Rear Type -

Rear Travel (inches)ShockShock Adjustment

MacPherson Strut6.25

Progressive Rate Swing Arm8.5

1 3/8⟩ Bore Gas BagCAM

Polaris Industries Inc. reserves the right tomake changes in designand specifications and/or tomake additions or improvements to its productswithout notice.

Page 5: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

1998 ATV PUBLICATION NUMBERS

MODEL MODEL NO. OWNER’SMANUAL

OWNER’SMANUAL

SUPPLEMENT

PARTSMANUAL

PARTSMICROFICHE

ASSEMBLYINSTRUCTIONS

Xplorer 400L W98CC38C 9914659 9914540 9914541 9915239 9914543

1998 ATV PAINT CODES

MODEL MODEL NO.COMPONENT

TYPE COLOR DESCRIPTIONPOLARIS“P” NO.

Xplorer 400L W98CC38C Springs Burnished Brown P218

Rims Aluminum P117

Page 6: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

A5

FRONT CABXPLORER 400L W98CC38C

45

6

7

9

10

15

2

7

1819

3

3

1617

11

12

1314

8

3

1

3

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 58114915811210

11

Foil, Side PanelFoil, Foam, Side Panel

2 2620096-195

5431809-195

1

1

Panel/Foil, RH, EB Green(Incl. Foil & Foam)Panel, Side, LH, EB Green

3 7512232 6 Bolt4 5431806-195 1 Cover, Front, EB Green5 7670085 2 Clip, Spring6 2631928-195 1 Cab, Front, EB Green

(Incl. Warning Decals)7 7670057 6 Nut, U-Type Speed8 7080409 1 Clamp, Wire Routing9 7670009 2 Nut, Push-on

10 7661645 4 Rivet11 7512085 2 Bolt12 7075741 1 Decal - Drain Recoil13 7555792 2 Washer14 7541929 2 Nut, Nylok15 5431799

543179811

Guard, Mud, Front, RHGuard, Mud, Front, LH

16 7555931 2 Washer17 7542122 2 Nut, Nylok18 7670088 4 Clip, Dart19 5811489

581151211

Shield, Deflector, RHShield, Deflector, LH

8/97

Page 7: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

A6

REAR CAB and SEATXPLORER 400L W98CC38C

21

23

39

2

25

1

43

34

9

8

10

1112

27

42

6

7

14

15

32

22

38

37

35

36

40

28

30

5

1716

41

29

1325

20

18

19

34

26

2431

33

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7541925 4 Nut, Nylok2 5224592 1 Retainer, Seat Latch3 7512242 4 Screw4 7555859 4 Washer, Flat5 7512085 2 Screw6 5431786 1 Tool Box7 7517375 2 Screw8 7621403 2 Rivet, Pop9 5211033 2 Bracket, Lever Retainer10 1040387 1 Seat Latch11 7041370 1 Spring, Latch12 2682360-218

2681747-21858111045811105

1111

Asm., Seat, Brown (Incl. 8-13)Covering, Seat, BrownFoil, Seat Base, LargeFoil, Seat Base, Small

13 5410414 8 Bumper, Rubber14 5431787 1 Cover, Tool Box15 5410896 1 Cap, Drain16 5241403-067 1 Guard, Clutch, Outer17 7661638 4 Rivet18 5242016-067 1 Guard, Rock19 7512252 7 Screw20 1040540-067 1 Frame21 7542122 8 Nut, Nylok

22 7517376 8 Bolt23 5411009 1 Plug, Hole24 5222646 1 Tab, Airbox Mount25 7555792 4 Washer26 7541929 2 Nut, Nylok27 7072791 1 Decal - Filter Element28 5811087 1 Foil, Foam29 5811106 2 Foil, Rear Cab, Front30 5811111 1 Foil Foam, Rear Fender31 5811401 1 Foil, Footwell, Rib32 5431772-070

5431771-07011

Footwell, Black, RHFootwell, Black, LH

33 5811402 1 Foil, Footwell34 5811399 1 Foil, Footwell, Slotted35 7670057 12 Nut, U-Type Speed36 5431797

543179611

Guard, Mud, Rear, RHGuard, Mud, Rear, LH

37 7512232 12 Screw38 5432663-195 1 Cab, Rear, EB Green39 7511930 2 Bolt40 7661645 10 Rivet41 5811107 1 Foil, Rear Cab, Rear42 7073761 1 Decal - Carb Information43 5411042 1 Grommet

8/97

Page 8: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

A7

REAR RACK MOUNTINGXPLORER 400L W98CC38C

4

3

1

2

6

8

7

10

1213118

5

11

9

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7515193 2 Screw2 7515194 2 Screw3 2670174 1 Rack, Rear

(Incl. Ref. 4 & Warning Decal)4 2670070 2 Reflector, Red5 1040380-067 1 Support, Rear Rack6 7515398 4 Screw7 7517264 2 Bolt

8 7542343 8 Nut, Nylok, Flanged9 7670096 2 Nut10 1040524-067

1040525-06711

Bracket, Front Mount, LHBracket, Front Mount, RH

11 7558402 4 Washer, Wrought12 5333332-067 4 Spacer13 7515385 4 Screw

8/97

Page 9: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

A8

DECALSXPLORER 400L W98CC38C

8

4

13

19

6

14

3

12 11

1816

2

7

20

15

9

21

17

5

2

641

3

22

910

1

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7074954 2 Decal - Rack2 7075656 2 Decal - “4X4”3 7077870 2 Decal - “400”, Side Panel4 7076523 2 Decal - “XPLORER”5 7077869 1 Decal - Tank Side, RH6 7076524 2 Decal - “POLARIS”7 7074935 1 Decal - Warning, AWD Switch8 7075413 1 Decal - Discretionary Warning9 7074220 1 Decal - “MACPHERSON STRUT”10 7077873 1 Decal - Side Panel, RH11 7075741 1 Decal - Drain Recoil

12 7076508 1 Decal - “DEMAND-4-DRIVE”13 7074110 1 Decal - Load Distribution14 7073024 1 Decal - USA15 7077919 1 Decal - Warning, General, CPSC16 7076202 1 Decal - CE Regulation17 7076273 1 Decal - Override Switch, AWD18 7077868 1 Decal - Tank Side, LH19 7074827 1 Decal - Age Warning20 7077920 1 Decal - Passenger Warning21 7074750 1 Decal - Tire Pressure22 7077872 1 Decal - Side Panel, LH

8/97

Page 10: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

A9

FRONT RACK and BUMPER MOUNTINGXPLORER 400L W98CC38C

1315

1716

18 19

20

12

6

5

7

910

2122

23

24

2526

2

3

4

4

11

4

8

1

14

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7515194 4 Screw2 2670180 1 Rack, Front (Incl. Ref. 3 & Decal)3 2670071 2 Reflector, Amber4 7515399 8 Screw5 2200775 1 Kit - Front Rack Mount6 7542327 2 Nut, Nylok7 5432155-070 1 Bumper, Front8 7555955 2 Washer9 7515391 2 Bolt10 7515390 2 Bolt11 7555954 2 Washer12 1040554-067

1040555-06711

Support, Front Rack, LHSupport, Front Rack, RH

13 7512232 4 Screw14 2460610 1 Harness, Headlight, Low

15 243101524310144030059

112

Headlight, RHHeadlight, LHBulb, Replacement

16 7542324 2 Nut, Nylok17 7515384 2 Bolt18 7558402 4 Washer19 5810467 1 Plug, Frame20 5241398-067

5241399-06711

Extension, Frame, LHExtension, Frame, RH

21 5241583-067 1 Guard, Brush22 5240591-067 1 Grill, Brush Guard23 7621330 7 Rivet24 7670094 6 Nut, U-Type25 7512097 6 Screw26 5431815

543181411

Shield, Radiator Side, RHShield, Radiator Side, LH

8/97

Page 11: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

A10

ENGINE MOUNTINGXPLORER 400L W98CC38C

12

4 5

9

7

11

12131415

16

29

2827

24

25

3031

21

23

20

2221

32

33

34

35

36

2728

7

17

7

6

17

26

17

18

19

17

8

10

3

8

3

8

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3110038 1 Mount, Motor2 5430802 1 Insulator, Motor Mount3 7555823 AR Washer4 7515321 2 Bolt5 7552901 2 Washer, Spring Lock6 4010132 1 Cable, Ground/Engine7 7542411 2 Nut, FLEXLOC8 7555806 3 Washer, Wrought9 5241801-067 1 Mount, Engine, Top10 7052192 3 Fitting, Vent11 7512566 1 Bolt12 7575202 1 Washer, Lock13 5210748 1 Washer, Clutch Retainer14 5430261 1 Bushing15 -------------- 1 Asm., Drive Clutch

(See Drive Clutch Pg. C2, Ref. 14)16 -------------- 1 Seal, Cover Case

(See Clutch Cover Pg. C4, Ref. 16)17 7542403 5 Nut, FLEXLOC18 1040532-067 1 Mount, Engine, Lower19 7512457 2 Screw

20 5410570 1 Hose, Engine, Upper21 7080614 2 Clamp, Hose22 3070156 1 Spark Plug, NGK BR8ES23 4010129 1 Cable, Solenoid/Starter24 7080511 2 Clamp, Narrow Band25 5410883 1 Boot, Clutch Intake26 3110026 1 Mount, Motor27 7553001 6 Washer, Spring Lock28 7512490 6 Bolt29 1040231-067 1 Engine Mount, Front30 7041079 1 Spring, Hose Retainer31 5411173 1 Hose, Engine, Lower32 3085547 1 Engine, EC38PLE07-Short Block

NOTE: The Short Block assembly con-tains a crankcase assembly, cylinder andcylinder head assembly, and a piston &crankshaft assembly. Prior authorizationrequired for warranty consideration.

33 8360009-600 AR Line, Vent34 7052047 1 Valve, Check Vent35 5240542-067 1 Mount, Engine, Rear36 3110042 1 Mount, Engine, Rubber

8/98

Page 12: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

A11

COOLING SYSTEMXPLORER 400L W98CC38C

8

7

10

11

6

12

2120

1615

12

13

27

24

25

14

9

4

22

5

18

1926

3

2725

23 17

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7542122 5 Nut, Nylok2 7558301 2 Washer, Flat3 4170009 1 Asm., Fan Motor (Incl. Hardware)4 5432294 3 Spacer5 5241788-067 1 Bracket, Cooling Fan6 -------------- 1 Hose, Engine, Lower (See Engine

Mounting Pg. A10, Ref. 31)7 -------------- 1 Hose, Engine, Upper (See Engine

Mounting Pg. A10, Ref. 20)8 7080614 3 Clamp, Hose9 2460515 1 Harness, Fan Thermal Switch10 4110225 1 Switch, Fan Thermal11 2511189 1 Cap, Pressure12 1240015 1 Radiator, U-Flow13 5431760 1 Cover, Radiator w/Mesh

14 5410607 4 O-Ring15 7512113 2 Bolt16 7552605 2 Washer, Spring Lock17 7052181 1 Valve, Drain Cock18 7542154 1 Nut19 5240822 1 Blade, Fan20 5020572 2 Spacer, Mount, Radiator21 3110032 2 Mount, Radiator, Rubber22 5333457 1 Spacer23 7517221 2 Screw24 7512232 3 Screw25 7558201 7 Washer26 5410584 2 Bushing, Radiator Mount, Lower27 7547004 7 Nut, Nylok

8/98

Page 13: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

A12

EXHAUST SYSTEMXPLORER 400L W98CC38C

1

23

4

5

6

7

9

11

13 16

1514

1918

20

12

1113

10

8

17

8

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7542327 1 Nut, Nylok2 7555716 1 Washer3 5010192 1 Bushing4 5410241 1 Dampener, Vibration5 3110064 1 Mount, Torque Stop6 7542301 1 Nut7 5410436 1 Washer, Rubber8 7512232 3 Screw9 7515316 1 Bolt10 5242081-067 1 Bracket, Muffler Support11 7512666 2 Bolt

12 7052083 1 Plug, Clean Out13 7042031 2 Spring, Exhaust14 1260702-029 1 Exhaust15 7042029 4 Spring, Exhaust16 1260830-029 1 Headpipe17 5222665-067 1 Tab, Spring18 -------------- 2 Nut (See Crankcase and Cylinder

Page C14, Ref. 9)19 -------------- 2 Washer, Lock (See Crankcase and

Cylinder Page C14, Ref. 10)20 1260846-029 1 Manifold w/o Gaskets

8/98

Page 14: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

A13

FUEL TANKXPLORER 400L W98CC38C

65

7

8

9

10

14

12

11

18

20

19

1617

12

15

1

4

3

2

13

21

12

22

13

13

13

13

12

12

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 2511272 1 Tank, Fuel (Incl. 5,16,17)2 5811052 1 Seal Foam3 5430725 1 Cap, Fuel Tank4 5810144 1 Gasket, Fuel Cap5 5431053 1 Vent6 8360009-600 AR Hose, Vent7 7512310 2 Bolt8 5222154-067

5222155-06711

Bracket, Cover Mount, Rear, LHBracket, Cover Mount, Rear, RH

9 7512232 2 Screw10 5220916-067 1 Bracket, Tank Mount, Rear11 2530008 1 Filter

12 8450040-600 AR Line, Fuel13 7080003 8 Clamp, Hose14 7542324 2 Nut, Nylok15 8360026 AR Pad, Fuel, Bulk16 7052147 1 Fitting, Fuel Outlet, Main, 9017 7052148 1 Fitting, Fuel Outlet, Reserve, 9018 5411272 1 Hose, Formed19 7052154 1 Valve, Fuel, 3-Way20 5432733 1 Nut, Fuel Valve21 5432559 1 Knob, Fuel Valve22 7516302 1 Screw

8/98

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A14

OIL TANKXPLORER 400L W98CC38C

13

1

2

4 6

5

7

8

12

14

1514

17

13

11109

3

16

13

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5430779 1 Cap, Oil Tank2 5810141 1 Gasket, Oil Cap3 5410991 1 Grommet4 5431793 1 Oil Tank, Drilled5 8360009-600 AR Fuel Line6 7052095 1 Fitting, 907 4110177 1 Sensor, Oil Level8 7621460 2 Rivet, Pop9 7080525 1 T-Clip

10 7080526 1 Mount, Tie Anchor11 7517389 1 Screw12 7052153 1 Fitting, Outlet13 7080307 3 Clamp, Hose, Large Green14 8450003-1525 AR Line, Fuel15 2530009 1 Filter, Fuel16 7080568 1 Clamp, Double Wire17 8360026 1 Pad

8/97

Page 16: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

B1

AIR BOXXPLORER 400L W98CC38C

1

2

3

4

5 6

7

8

9

1011

13 14

12

15

16

17

1819

20

21

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5810444 1 Filter, Foam2 5810441 1 Seal, Foam3 5432171 1 Box, Air Silencer4 5410506 1 Boot, Air Silencer5 7512246 2 Screw6 7558302 2 Washer, Wrought7 7670079 2 Nut8 5431124 1 Box, Air Intake (Incl. 15)9 5410549 1 Valve, Umbrella10 5410529 1 Bushing, Molded11 7512275 4 Bolt, Carriage

12 7080413 1 Clamp, Narrow Band13 7080408 1 Clamp14 5411160 1 Carburetor Boot15 5810310 1 Tape, Foil, Air Box16 7670080 4 Palnut17 7080369 1 Filter, Air Intake18 5410510 1 Seal, Air Intake Cover19 5430884 1 Cover, Air Intake20 5220980 1 Retainer, Air Intake Cover21 7542127 4 Nut, Wing

8/97

Page 17: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

B2

FRONT DRIVEXPLORER 400L W98CC38C

4

7

1

12

8

18

17

16

1915

2

9

6

13

14

20

11

15

10

3

5

8

5

1

2

2

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7542503 3 Nut, FLEXLOC2 7555883 3 Washer3 7670101 1 Clip, Christmas Tree4 7512583 2 Bolt5 7542449 2 Nut6 5811519 1 Spacer, Front Eccentric7 -------------- 1 Asm., Front Tightener (See Front

Tightener Page B3 For Details)8 7517303 2 Screw9 5131379 1 Clamp, Front Eccentric10 7552603 2 Washer

11 7515522 2 Bolt12 7517304 1 Screw13 3225024 1 Link, Connector14 3224041 1 Asm., Drive Chain, 64P (Incl. 13)15 7512252 3 Screw16 7074956 1 Decal - Front Chain Tension17 5432572 1 Guard, Front Chain18 5811502 1 Foil, Chain Guard19 -------------- 1 Asm., Center Tightener (See Center

Tightener Page B14 For Details)20 3224044 1 Asm., Drive Chain, 70P (Incl. 13)

8/98

Page 18: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

B3

FRONT TIGHTENERXPLORER 400L W98CC38C

1 2

3

4 5 67 8

9

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3222042 1 Sprocket, 22T2 5130701 1 Eccentric, Front3 7080306 1 Fitting, Lubrication4 5020527 1 Shaft, Output5 3514402 2 Bearing, Open

6 3610017 2 Seal, Tightener7 5410463 2 O-Ring8 5020474 2 Spacer, Front Tightener9 1380024 1 Asm., Front Tightener (Incl. 2-8)

8/97

Page 19: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

B4

FRONT STRUTXPLORER 400L W98CC38C

1

2

3

4

8

5

6

9

10

8

11

12

13

15

16

7

14

17

18

19

21

8

20

22 23

24

252627

1112

13

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5410791 2 Bumper, Strut2 7041755 2 Strut, Front3 5211115 2 Washer4 7080573 2 Clamp, Rubber Coated5 7542303 4 Nut, FLEXLOC6 7512365 4 Bolt7 7552901 4 Washer, Spring Lock8 7558402 11 Washer9 5810439 2 Retainer, Strut Casting Wire10 ---------------- 1 Asm., Front Brake Caliper, RH (See

Front Brake Page B7 for Details)11 3554509 4 Bearing, Tapered Roller12 3554507 4 Bearing, Tapered Roller Cup13 5222193 2 Sleeve, Hubstrut Seal14 7080306 2 Fitting, Lubrication15 4170016 2 Coil, Magnetic

16 2200975

2200976

1

1

Asm., Hubstrut, LH ,32mm, Heavy(Incl. 9,12-15,23)Asm., Hubstrut,RH, 32mm, Heavy(Incl. 9,12-15,23)

17 7041375-067 2 Spring, Coil18 5220602 2 Retainer, Spring, Top19 5430807 2 Pivot, Ball, Bottom20 7515339 4 Bolt21 5130668 2 Spacer, Threaded22 -------------- 1 Drive Shaft w/Sleeve (See

CV Joint - BTB Page B5, Ref. 13)23 3610028 2 Seal, Hubstrut24 5430806 2 Pivot, Ball, Top25 5810291 2 Spacer, Rubber26 7555749 2 Washer27 7542507 2 Nut, FLEXLOC

8/98

Page 20: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

B5

CV JOINT - BTBXPLORER 400L W98CC38C

BTB

1012 3 4 5

6

7

8 9

12

11

13

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 1380119 2 Asm., CV Housing w/Sleeve2 5222299 1 Sleeve, Drive Shaft Seal3 3260115 1 Clamp, CV Joint, Large4 7670091 1 Circlip5 5411106 1 Boot, CV6 1380094 1 Shaft Replacement (Incl. 4)7 1380092 1 Cardan Replacement (Incl. 4,6,8,9)

8 2200771 1 Kit - Cross and Bearing9 3260130 1 Yoke, Splined10 7661913 3 Pin, Spring11 7080627 1 Clamp, Band, Small12 2200773 1 Kit - Boot Replacement, CV Joint

(Incl. 3,5,11)13 2200961 1 Kit - Drive Shaft w/sleeve BTB

8/97

Page 21: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

B6

FRONT WHEELXPLORER 400L W98CC38C

10

11

1214

1

2 34

5

89

7

15

1625

24 8

2021

23

DETAIL A

A 13

6

6

22

191817

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7515321 8 Bolt2 5211326 2 Disc, Brake3 3610019 2 Seal, Front Hub4 5211148 2 Plate, Armature5 1520214 2 Clutch, Front Hub, Elec./Mech.6 3554506 4 Bearing, Tapered Roller Cone7 7515523 8 Stud8 3554507 4 Bearing, Tapered Roller Cup9 1520243 2 Asm. Hub w/Bearing Race

(Incl. 3,7,8)10 3250028 2 Cage, Roll11 3250010 12 Roll12 3250032 2 Spring, Garter

13 3250031 2 Spacer14 3250030 2 Cam15 7052045 2 Plug, Magnetic Drain16 5410568 2 Tire (25x8x12)17 7556004 2 Washer18 7542810 2 Nut19 7661401 2 Pin, Cotter20 5410470 2 O-Ring21 5432611 2 Cap, Hub22 7512027 6 Screw23 7542459 8 Nut, Lock24 1520179-117 2 Front Rim25 1525017 2 Valve, Rim

8/97

Page 22: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

B7

FRONT BRAKEXPLORER 400L W98CC38C

1

2 3

9

10

12

11

131415

4

5 6 78

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1910234 1 Asm., Brake Caliper, Front, LH(Incl. 1-11)

1910235 1 Asm., Brake Caliper, Front, RH(Incl. 1-11)

1930642 1 Kit - Front Brake Boot1 7080352 2 Screw, Bleeder2 7515489 2 Screw, Socket Set3 5131115

513111611

Caliper, Brake, LHCaliper, Brake, RH

4 1930665 1 Kit - Piston and Insulator Seal(Incl. 5-8)

5 5410779 2 Square Ring, Molded (.094)6 5410780 2 Square Ring, Molded (.103 x .134)7 5020506 2 Piston, Caliper

8 5910026 2 Insulator, Caliper9 2200901

2200465

2201149

1

1

1

Kit - Severe Duty Brake Pad, Front(Complete set of 2 pads)Kit - Brake Pad, Front(Complete set of 2 pads)Kit - Brake Pads, Soft, Front

10 1910056 2 Caliper Mount11 5410495 2 Boot, Bushing12 5410494 2 Boot, Pin Seal13 -------------- 4 Washer

(See Front Strut Page B4, Ref. 8)14 -------------- 4 Washer, Spring Lock

(See Front Strut Page B4, Ref. 7)15 -------------- 4 Bolt (See Front Strut Pg. B4, Ref. 6)

8/98

Page 23: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

B8

CONTROLS -- THROTTLE ASM./CABLEXPLORER 400L W98CC38C

2

1

3

4

5

6

5

8

9

10

11

14

7

12

13

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 2010079 3 Screw2 7072724 1 Decal - Throttle3 2010080 1 Cap4 2010081 1 Packing5 2010158 1 Asm., Throttle Control (Incl. 1-12)6 4110166 1 Switch, Demand Drive7 4030047 1 Bulb, Demand Drive Indicator

8 2010078 1 Holder9 2010077 2 Screw10 2010076 1 Bolt11 2010075 1 Plate12 4110203 1 Switch, ETC13 7556047 1 Washer, Sealing, Cable End14 7080729 1 Cable, Throttle

8/97

Page 24: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

B9

CONTROLS - MASTER CYLINDER/BRAKE LINEXPLORER 400L W98CC38C

9

4

14

11

10

7

7

8

65

15

2 3

1312

19

20

22

26

23

21

29

18

28

17

1

16

27 25

24

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

2050078 1 Asm., Master Cylinder (Incl. 17-29)1 5411297 1 Boot, Brake Line2 1930674 1 Bolt, Banjo3 5410988 2 Seal4 1930760 1 Line, Brake, Upper w/Fittings5 7052103 1 Fitting, Inverted Flare Cross6 1930753 1 Line, Brake, Right, Front w/Fittings7 7080272 6 Strap, Black, Weather Resistant8 8360031-38 1 Conduit, 38cm9 7512027 2 Screw10 1930752 1 Line, Brake, Left, Front w/Fittings11 8360031-30 1 Conduit, 30cm12 7080539 2 Clamp, Nylon13 7621462 2 Rivet, Pop14 1930751 1 Line, Brake, Rear w/Fittings15 4110164 1 Switch

16 2200809 1 Kit - Master Cylinder Reservoir(Incl. 17-20)

17 -------------- 1 Ring, Square, Master Cylinder18 1930797 2 Bolt, Cap19 1930796 1 Cap, Reservoir20 1930795 1 Diaphragm21 2200808 1 Kit - Clamp, Master Cylinder22 1930799 1 Asm., Piston, Master Cylinder23 1930804 1 Rivet24 2201034 1 Kit - Brake Lever w/Park Brake

Latch (Incl. 23,24,25,27)25 -------------- 1 Spring26 1930806 1 Nut27 2201090 1 Kit - Park Brake Lever28 1930792 2 Bolt, Master Cylinder Reservoir29 1930805 1 Bolt, Lever

11/97

Page 25: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

B10

STEERING POSTXPLORER 400L W98CC38C

1

1615

14

2

3

4

13

8

1256

10

5

5

9

11

6

7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 1843051 1 Asm., Steering Post (Incl. 12,13)2 5431573 1 Bushing, Steering, Console3 7080424 1 Fitting, Lubrication4 7515321 2 Bolt5 7555878 3 Bushing6 5410772 2 O-Ring7 5431571 1 Spacer, Steering Post8 7661633 1 Pin, Cotter

9 7543203 1 Nut10 5431570 1 Bushing, Steering, Lower11 7661632 2 Rivet12 5431574 1 Plug, Grease, Steering13 7080433 1 Fitting, Lubrication14 5431572 1 Bushing, Steering, Console15 5222999-067 1 Bracket, Upper Steering Bushing16 7542324 2 Nut, Nylok

8/97

Page 26: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

B11

HANDLEBAR and HEADLIGHT PODXPLORER 400L W98CC38C

38

41

4239

4344

45

46

39

40

1

2

3

5

14

13

7

8

10

12

15

17

19

18

20

25

26

28

30

37

35

34

3235

31

23

22

29

6

4

4

11

9

24

36

21

27

33

16

Page 27: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

B12

HANDLEBAR and HEADLIGHT PODXPLORER 400L W98CC38C

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3280172 1 Asm., Speedometer, 3⟩ (Incl. 13,14)2 4040052

40400534040054

111

Indicator, Low Oil/High BeamIndicator, Hot TemperatureIndicator, Neutral/Reverse

3 7511881 5 Screw4 7670086 3 Nut, U-Type5 5431812-195 1 Pod, Headlight, Upper, EB Green6 2460540 1 Wire Harness, Indicator, Upper7 -------------- 1 Asm. Throttle Control

(See Controls - Throttle Asm./CablePage B8, Ref. 5)

8 5224607-067 1 Tube, Handlebar9 2460387 1 Harness, Speedometer10 2200774

5630616-067

1

2

Kit - Handlebar Block(Incl. Blocks, 10,12,28)Block, Handlebar

11 4030015 1 Bulb12 7515188 4 Screw13 3280175 1 Clamp, Back, Speedo14 3280174 1 Gasket, Shock Mount15 -------------- 1 Asm., Master Cylinder

(See Controls - Master Cylinder/Brake Line Page B9 for Details)

16 5433198 1 Spacer, Plastic17 4110193 1 Switch, Handlebar, LH18 5431030 2 Grip, Handlebar19 2010055 2 Screw20 5240586-067 1 Bracket, Pod Mounting21 7517317 2 Screw22 4032079 1 Knob, Adjusting

23 2460539 1 Wire Harness, Indicator, Lower24 5411120 1 Boot25 4032077 1 Collar, Locking26 4032075

287044811

Lens & ReflectorBulb, Replacement, Halogen

27 4032078 1 Rod, Adjusting28 7542124 4 Nut29 5410163 2 O-Ring30 7080579

220018811

Cable, Choke ControlKit - Choke Control

31 7670089 2 Nut, U-Type32 7522021 2 Screw33 7080631 1 Clip, Cable Retaining34 5431811-070 1 Pod, Headlight, Lower35 4110194

41101414110148

111

Switch, Ignition (Incl. Key)Key (#3100-3199)Key (#3200-3299)

36 5431964 1 Cover, Key37 7080229 1 Nut, Choke38 3280216 1 Cable, Speedometer39 7555725 3 Washer, Wrought40 7515378 2 Bolt41 3280218 1 Adaptor, Drive42 7542324 1 Nut, Nylok43 3280217 1 Key, Speedometer Drive44 3280164 1 Seal, Angle Drive45 5020741 1 Bushing, Speedo Drive46 -------------- 1 Shaft, Output

(See Gearcase Page C10, Ref. 46)

8/98

Page 28: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

B13

A--ARM/STRUT MOUNTINGXPLORER 400L W98CC38C

15

67

8

910

3

11

1213

14

15

16

18

1719

20

25

26

2423

22

27

28

28 27

2322

21

3029

24

13

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7542403 2 Nut, FLEXLOC2 5333367 1 Bushing3 1822478 2 Asm., Tie Rod (Incl. 5-10)4 1822179 2 Asm., Rod End/Seal Boot (Incl. 5,6)5 5411291 2 Boot, Seal, Rod End6 7061019 2 Rod End, RH7 7542401 2 Nut8 5020926 2 Tie Rod9 7547028 2 Nut, LH10 7061018 2 Rod End, LH w/Fitting11 7555806 4 Washer12 7546904 2 Nut13 7661203 2 Cotter Pin14 -------------- 1 Asm., Hubstrut, 32mm, Heavy

(See Front Strut Page B4, Ref. 16)15 7080673 2 Ball Joint16 5211121 2 Bracket, Ball Joint

17 7512284 4 Bolt18 5410548 2 Boot, Rubber19 7542438 2 Nut, Castle20 7512084 4 Screw21 5431149

543115011

Shield, CV Joint, RHShield, CV Joint, LH

22 5431596 4 Bushing, A-Arm Long23 5020677 4 Bushing24 5020681 2 Shaft, A-Arm25 2200531

220053211

Kit - A-Frame, LHKit - A-Frame, RH

26 7080433 2 Fitting, Lubrication27 7515458 4 Bolt28 7552603 4 Washer, Spring Lock29 7515554 1 Screw30 7515415 1 Bolt

8/98

Page 29: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

B14

CENTER TIGHTENERXPLORER 400L W98CC38C

10

1

13

3

12

97

8

2

4 5

6

1415

16

11

8

2

7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1380123 1 Asm., Center Tightener, TaperedBearings (Incl. 9-16)

1 5020935 1 Shaft, Center Tightener, Short2 3610017 2 Seal, Tightener, 4WD3 3221041 1 Sprocket, 13T, Splined4 7555815 1 Washer5 7571611 1 Washer, Dish Lock6 7512492 1 Bolt7 3554506 2 Bearing, Tapered Roller Cone

8 3554507 2 Bearing, Tapered Roller Cup9 7080306 1 Fitting, Lubrication10 1380136 1 Eccentric, Center w/Clips11 5410463 1 O-Ring12 5010444 1 Spacer, Tapered13 3222044 1 Sprocket, 22T14 7555788 1 Washer15 7542810 1 Nut16 7661402 1 Pin, Cotter

8/98

Page 30: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

C1

SWING ARM/SHOCK MOUNTINGXPLORER 400L W98CC38C

5

6

74

8

3

9 101112

13

1

12 1110

9

2

15

1617

14

16

15

2

20

19

2322

24

21

33

28

27

32

31

29

3025

26

18

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7512701 1 Bolt, Shoulder2 5220958 2 Plate, Bolt Lock3 5630551 1 Cam, Spring Adjustment4 7041204-067 1 Spring, Compression5 7542439 2 Nut, Nylok6 7515415 1 Bolt7 5241147 1 Retainer, Shock8 7041447 1 Shock, Rear9 5240952 2 Bushing, Thrust, Steel10 5431977 2 Bushing, Thrust, Urethane11 7555911 2 Washer12 7542602 2 Nut, Nylok13 -------------- 2 Bushing, Pivot

(See Gearcase Page C10, Ref. 5)14 7512702 1 Bolt, Shoulder15 5020793 2 Bushing, Swing Arm, Extended16 5431972 4 Bushing, Swing Arm, Urethane

17 7080438 2 Fitting, Lubrication, 4518 7074214 1 Decal - Lubrication19 7621433 2 Rivet, Pop20 5431310 1 Guide, Chain21 7515304 1 Bolt22 5332828 1 Bushing23 5430776 1 Chain Guard24 7558402 1 Washer25 7542321 1 Nut26 1580090 1 Asm., Swing Arm (Incl. 14,20)27 7555883 2 Washer28 7542503 2 Nut, FLEXLOC29 7074752 1 Decal - Chain Free Play30 7072533 1 Decal - Hitch31 2200472 1 Kit - Hitch (Incl. 29-32)32 7512576 2 Bolt33 7515438 1 Bolt

8/98

Page 31: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

C2

DRIVE CLUTCHXPLORER 400L W98CC38C

14

1 23 4

7

13

5 6 7

8

12

11

910

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7512176 6 Bolt2 7552801 6 Washer, Spring Lock3 3576510 1 Cover, Bearing4 7041157 1 Spring, Clutch5 5430945 6 Washer, Multilube6 1321457 3 Roller and Bushing7 5431936 6 Button, Clutch, Stemless8 5210752

524298152107535210754

ARARARAR

Spacer (.020)Spacer (.025)Spacer (.032)Spacer (.050)

9 5630509 3 Weight, Shift (S-55)10 7512266 3 Bolt, Shoulder11 7541906 3 Nut, FLEXLOC12 3576504 1 Bearing, Moveable, 1/2I13 5020422 3 Pin, Roller14 1321632 1 Asm., Drive Clutch, ATV-06

(Incl. All Less 4,9)

11/97

Page 32: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

C3

DRIVEN CLUTCHXPLORER 400L W98CC38C

3

4

56

7

8

11

12

13

14

1617

18

4

12

10

15

9

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5010379 1 Spacer, Driven Clutch2 7556401 AR Bushing3 3211077 1 Belt, Drive4 1322182 1 Asm., Driven Clutch, 3 Angle,

Heavy (Incl. 8-18)5 5220646 1 Washer, Domed6 7552901 1 Washer, Spring Lock7 7515327 1 Bolt8 7555898 AR Washer, Spacer (.020)9 7556076 AR Washer (.025)

10 7556804 AR Washer11 3576504 1 Bearing, Moveable, 1/2⟩12 3576511 1 Bearing, Moveable, 1I13 7041198 1 Spring, Clutch14 5131447 1 Ramp, Stationary15 5210752 1 Spacer16 7710448 1 Ring, Retaining17 7511854 3 Bolt18 5430766 3 Button, Ramp

8/98

Page 33: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

C4

CLUTCH COVERXPLORER 400L W98CC38C

18

2

34

5

7

9

10

6

12

13

22

242526

2728

23

3032

19

15

14

21

2

1

168

11

20

17

3

29

3123

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5411180 1 Seal, Cover, Case2 7555748 3 Washer3 7517219 3 Screw4 5521301 1 Seal, Clutch Cover5 5431961 1 Cover, Clutch, Front6 7670051 1 Clip, Clutch Cover7 7512093 5 Screw8 7074946 1 Decal - Clutch Cover9 7077377 1 Decal - Engine/Clutch Modification10 7074782 1 Decal - Automatic Transmission11 7512094 2 Bolt12 7080492 2 Strap, Panduit13 5410421 1 Boot, Clutch Intake14 -------------- 4 Screw and Washer (See Gearcase

and Cylinder Page C14, Ref. 58)15 5222446-067 1 Bracket, Retainer Seal16 5410575 1 Seal, Cover, Case

17 7512095 1 Bolt18 7661638 2 Rivet19 2200790 Kit - Inner Clutch Cover20 5241213-067 1 Bracket, Clutch Cover21 7555935 1 Washer22 5432615 1 Duct, Air Outlet, Clutch23 7512232 1 Screw24 5430743 1 Cap, Overflow, Drilled25 5810279 1 Gasket, Overflow Cap26 5431895 1 Plug, Overflow27 7052065 1 Fitting, Barbed, 9028 8450003-1525 1 Line, Fuel29 7080511 1 Clamp, Narrow Band30 7555783 1 Washer31 7512018 1 Screw32 5432440 1 Duct, Inlet Down Tube

8/98

Page 34: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

C5

GEARCASE/BRAKE and CHAIN COVER MOUNTINGXPLORER 400L W98CC38C

12 3

56

98

10

7

20191811

1716

21

22

2324

8 925

4

11

26

28 29 3027

28 27

1514

12

132

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7515345 2 Bolt2 7552901 2 Washer, Spring Lock3 7558402 2 Washer4 7075339 1 Decal - Brake Shield5 5241018-067 1 Shield, Rear Caliper6 -------------- 1 Asm., Brake Caliper, Rear

(See Rear Brake Page C6, Ref. 3)7 -------------- 1 Plate, Bolt Lock (See Swing Asm./

Shock Mounting Pg. C1, Ref. 2)8 7552603 2 Washer, Spring Lock9 7515522 2 Bolt10 -------------- 1 Bolt, Shoulder (See Swing Asm./

Shock Mounting Pg. C1, Ref. 14)11 1590265 1 Asm., Output Shaft, Bearing

(Incl. 26-32)12 7555701 1 Washer13 7515321 1 Bolt14 3221058 1 Sprocket, 11T

15 7710433 1 Ring, Retaining16 1910177 1 Brake Disc17 7542449 2 Nut18 7515484 2 Bolt, Carriage19 7710434 1 Ring, Retaining20 3221041 1 Sprocket, 13T21 7542403 1 Nut, FLEXLOC22 7515472 1 Bolt23 7542404 1 Nut24 7515485 1 Bolt25 7555784 1 Washer, Flat26 7080433 1 Fitting, Lubrication27 3610062 2 Seal, Brake28 5242072 2 Flangette, Output Shaft Bearing29 5131643 1 Housing, Bearing30 3554202 1 Bearing, Needle

8/98

Page 35: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

C6

REAR BRAKEXPLORER 400L W98CC38C

2

3

467

8

1

9

1011

12

13

1415

1617

192021

26

29

27

28

22

23

25

24

22

23

5

18

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7080352 1 Screw, Bleeder2 7661820 2 Pin, Brake3 1910226

513127211

Asm., Brake Caliper, RearCaliper, Brake, Rear

4 220089922004642201150

111

Kit - Severe Duty Brake Pad, RearKit - Brake Pad, RearKit - Brake Pad, Soft, Rear

5 2200463 1 Kit - Piston and Seal (Incl. 6-8)6 5410766 1 Square Ring (.134 Sq.)7 5410767 1 Square Ring (.099 Sq.)8 5020667 1 Piston, Caliper9 5240993 1 Spring, Anti-Rattle10 5410542 2 O-Ring11 7041219 1 Spring, Compression, Brake12 5020666 1 Pin, Brake Caliper13 5830009 1 Gasket, Brake14 5630651 1 Ramp, Brake, Moveable

15 5630652 1 Ramp, Brake, Stationary16 7512173 2 Screw17 3610026 1 Seal, Brake18 5211692 1 Arm, Brake Caliper19 7555828 1 Washer20 7542129 1 Nut21 7515145 1 Bolt22 7661205 2 Pin, Cotter23 7555827 2 Washer24 5241621 1 Rod, Brake25 1040514-067 1 Foot Brake26 7042029 1 Spring, Exhaust27 5431107 2 Bushing, Pedal Pivot28 7555919 2 Washer29 7661401 1 Pin, Cotter

11/97

Page 36: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

C7

REAR WHEEL DRIVEXPLORER 400L W98CC38C

12

34 5

6

8

10

9

11 12 13

14

7

15

19

21

222324

2526

27

30

2524

2328

29

5 4

3

31

32

89

11

12

13

17

16

1820

14

16

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7555764 1 Washer2 5020468 2 Nut, Jam, Rear Axle3 7512673 8 Bolt4 2200341 2 Kit - Machined Hub (Incl. 11)5 7670081 8 Retainer, Bolt, Pushnut6 5411408 2 Tire (25x11x10)7 3225024 1 Link, Connector, Drive Chain8 1525017 2 Valve, Rim9 7555745 2 Washer, Flat10 7542714 8 Nut, Wheel11 7555796 2 Washer, Cone12 7543005 2 Nut, Castle13 7661404 2 Pin, Cotter14 5411164 2 Cover, Dust, Hub15 3224047 1 Drive Chain, 84P16 7542439 6 Nut, Nylok

17 5211617-067 1 Guard, Sprocket18 5630586 1 Spacer19 3222068 1 Sprocket, 34T20 7515540 3 Bolt21 1520170 1 Asm., Hub Sprocket (Incl. 22)22 7515513 3 Stud23 5410415 2 O-Ring24 3610013 2 Seal, Rear Axle25 3515501 2 Bearing, Rear Axle26 5010204 1 Tube, Bearing Spacer27 5130663 1 Housing, Axle28 5010206 1 Spacer, Bearing29 7710405 1 Ring, Retaining30 7080306 1 Fitting, Lubrication31 5020789 1 Axle, Rear32 1520183-117 2 Rim, Rear

8/97

Page 37: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

C8

ELECTRICAL/TAILLIGHTXPLORER 400L W98CC38C

1

2

3 4

5

67

89 10

1112

13

14

15

16

23

171819

20

21

2224

25

1112

26

33

272928

32

3430

3536

37

26

31

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 2460564 1 Harness, Main Wire2 2200593 1 Kit - Circuit Breaker, 20 AMP3 2432034 1 Asm., Taillight w/Brake Light

(Incl. 4-9)4 4032046 1 Lens, Taillight5 4032029 2 Screw6 4030043 1 Bulb7 4032045 1 Gasket, Taillight8 4032064 1 Backing, Taillight9 7670054 2 Nut, Speed10 7512027 2 Screw11 7571602 2 Washer, Star12 7541925 4 Nut, Nylok13 -------------- 1 Cable, Solenoid/Starter (See Engine

Mounting Page A10, Ref. 23)14 4010094 1 Cable, Battery/Solenoid15 5810290 3 Pad, Battery16 7072606 1 Decal - Battery17 2200361 1 Kit - Battery Bolt, Short18 4010095 1 Cable, Battery/Engine

19 7010032 2 Hook, Battery Strap20 5410424 1 Strap, Battery Holddown21 5432077 AR Line, Vent22 4140006 1 Battery23 5431769 1 Cover, Battery24 7512007 2 Bolt25 4040063 1 Board, Terminal26 7621336 5 Rivet27 7512024 2 Screw28 7511864 1 Screw29 5241416 1 Bracket, CDI30 7512018 4 Screw31 7512017 2 Screw32 4060191 1 Rectifier33 4060203 1 Limiter, RPM34 5131818 1 Heat Sink35 2460442 1 Harness, Outlet, 12V36 2410022 1 Outlet, 12V37 7080524 1 Clamp, Plastic

8/98

Page 38: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

C9

GEARCASEXPLORER 400L W98CC38C

46

2

3

4 5 6

43

1

1

1011

12

131415

1617

18

131415

16 1718

19

22

20

21

23

24

20

25

26

2726

282930

3132

3334

3536

373338

3930

404142

44

26

45

47

44

22

48

4950 4

5

51 52

98

7

4

Page 39: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

C10

GEARCASEXPLORER 400L W98CC38C

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1341157 1 Asm., Gearcase (Incl. 1-52)1 3233021 2 Pipe, Knock2 3233002 1 Gearcase, LH3 3233026 9 Screw4 3233248 3 Seal, Oil5 3233024 2 Bushing, Pivot6 3233025 1 Screw, Set7 7512265 1 Bolt8 7555827 1 Washer9 5432082 1 Dampener10 3233022 1 Shift Fork, Low11 3233023 1 Shift Fork, High/Reverse12 3233038 1 Shaft, Shift, Low13 3233044 2 O-Ring14 3233040 2 Washer15 3233045 2 Ring, Retaining16 3233153 2 Bell Crank17 3233054 2 Washer18 3233055 2 Nut19 3233039 1 Shaft, Shift, High/Reverse20 3233031 2 Pin, Interlock21 3233030 1 Bracket22 3233033 4 Screw23 3233032 1 Spring24 3233019 1 Bearing25 3233122 1 Shaft, Input26 3233018 3 Bearing

27 3233007 1 Washer28 3233125 1 Gear, 33T29 3233009 1 Bearing, Needle30 3233010 2 Washer31 3233126 1 Engagement Dog, Low32 3233175 1 Shaft, Reverse33 3233012 2 Washer34 3233127 1 Sprocket, 24T35 3233036 1 Chain, Silent 34P36 3233014 1 Bearing, Needle37 3233029 1 Ring, Retaining38 3233128 1 Engagement Dog, High/Reverse39 3233129 1 Gear, 25T40 3233017 1 Bearing, Needle41 3233176 1 Washer42 3233177 1 Ring, Retaining43 5020741 1 Bushing, Speedo44 3233020 2 Bearing45 3233130 1 Gear, 65T46 3233123 1 Shaft, Output47 3233043 1 Oil Deflector48 3233003 1 Gearcase, RH49 3233035 1 Washer50 3233448 1 Plug51 3233037 1 Vent52 3233478 1 Dipstick

8/97

Page 40: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

C11

GEAR SELECTORXPLORER 400L W98CC38C

2

3

4

5

6

7

8

929

13

14

10

1112

26

30

1

19

18

16

2120

17

22

27

25

23

28 15

22

24

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1341218 1 Asm., Gear Selector(Incl. 1-15,23-26,28-30)

1 3233195 1 Asm., Knob2 7512024 1 Screw3 3233131 1 Clamp4 3233132 1 Clamp5 3233368 1 Boot, Gear Selector6 3233213 1 Cover, Gear Selector7 3233158 1 Spring, Holding8 3233456 1 Handle9 3233063 1 Cup, Bearing10 3233083 1 Spring, Centering11 3233062 1 Pin, Stop12 3233069 2 Spring, Detent13 3233060 2 Bullet14 3233215 1 Switch, Gear Selector

15 3233090 1 Strap, Wire16 7061013 2 Rod End, 6mm, LH17 7546702 2 Nut, LH18 5020936 1 Rod, Shift Linkage, Low19 5020690 1 Rod, Shift Linkage, Hi Range20 7546701 2 Nut, RH21 7061014 2 Rod End, 6mm, RH22 7546707 4 Nut, FLEXLOC23 3233499 1 Slide, High/Reverse24 3233076 2 O-Ring25 3233089 1 Slide, Low26 3233457 1 Body, Gear Selector27 7515181 3 Bolt28 3233070 1 Pin, Dowel29 3233084 1 Interlock Butterfly30 3233498 5 Screw

8/97

Page 41: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

C12

PISTON and CRANKSHAFTXPLORER 400L W98CC38C

1

23

4

5

2

6

7

8910

1112

1314

1110

15

1718

19

2021

17

22

23

16

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 308473730847383084739

222

Piston Ring (Std)Piston Ring (0.25⟩/.010mm O/S)Piston Ring (0.50⟩/.020mm O/S)

2 3084167 2 Clip, Piston Pin3 3083838 1 Piston Pin4 3085488

30855183085519

111

Piston (Std)Piston (0.25⟩/.010mm O/S)Piston (0.50⟩/.020mm O/S)NOTE: This Part Is Interchange-able In A Combination Of Carbure-tor Parts.

5 3084172 1 Balancer6 3084173 1 Plate7 3084174 2 Bolt, Flange8 3084156 1 Gear, Drive9 3084159 1 Washer, Guide10 3084160 2 O-Ring

11 3084158 2 Collar12 3084157 1 Nut, Slit13 3083904 1 Washer14 3083905 1 Nut, Lock15 3084776

3084149

1

1

Asm., Crankshaft(Incl. 15,17,18,20,21,23)Crankshaft 1

16 3080130 2 Key, Woodruff17 3084155 2 Spacer, Crank Pin18 3084154 1 Bearing, Large End19 3084168 1 Bearing, Small End20 3085631 1 Rod, Connecting21 3084777 1 Crankshaft 222 3084778

3084779ARAR

Spacer 1 (0.2mm)Spacer 2 (0.3mm)

23 3084152 1 Crank Pin 1

8/97

Page 42: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

C13

CRANKCASE and CYLINDERXPLORER 400L W98CC38C

1

2

34

7

8

910

1112

1314

15

28

16

27 25

17

181920

212223

24

2637

38

39

40

41

42

43

44

4748

4950

51

52

50

53

56

57

54

50

58

33

34

3231 30

2529

35

36

33

34 35

44

13

55

4645

6

5

65

255 6

Page 43: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

C14

CRANKCASE and CYLINDERXPLORER 400L W98CC38C

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3085276 1 Cylinder (Incl. 2,12,13)2 3084138 6 Stud3 3084731 1 Gasket, Head4 3084730 1 Cylinder Head (Incl. 8)5 3082758 3 Gasket6 3083767 3 Plug7 3082910 6 Nut, Flange8 3083452 1 Pipe, Water9 3080285 2 Nut10 3080530 2 Washer, Lock11 3084439 1 Gasket, Exhaust12 3085326 2 Stud13 3084129 2 Elbow Pipe 114 3082911 4 Nut, Flange15 3083137 1 Bolt, Banjo16 3083138 2 Gasket17 3085277 1 Adapter18 3240064 2 Valve19 3240065 2 Stopper20 3240066 6 Screw and Washer21 3084148 1 Gasket, Reed Valve22 3084147 1 Asm., Reed Valve (Incl. 18-20)23 3240164 1 Stuffer24 3081497 1 Screw, Pan Head25 3083590 3 Clamp26 3084144 1 Asm., Band, Adapter (Incl. 24)27 3084145 6 Bolt, Flange, Adapter28 3083894 1 Check Valve29 3084729 1 Gasket, Cylinder30 3083384 1 Clamp

31 3080142 1 Washer32 3084124 2 Bolt, Flange33 3084118 2 Stud34 3084119 2 Stud35 3084774 1 Asm., Crankcase

(Incl. 5,6,32-36,44,47,50,54-57)36 3084123 1 Bearing, Ball37 3083453 1 Plug38 3082956 1 Gasket39 3084727 1 Gasket, Case 340 3084128 1 Pipe, Breather41 3084177 2 Bolt, Flange42 3084130 1 Elbow Pipe 243 3084435 1 Bolt, Flange44 3084120 2 Seal, Oil45 3085152 1 Plug46 3083482 1 Gasket47 3084126 2 Bolt, Flange48 3085278 1 Asm., Crankcase 3

(Incl. 13,40,42,44,45,46,50,51)49 3084134 4 Bolt, Flange50 3080103 6 Pin, Dowel51 3084131 1 Bearing, Ball52 3084733 1 O-Ring53 3084732 1 Oil Gauge54 3084125 3 Bolt, Flange55 3084775 1 Bearing, Ball56 3084121 2 Bearing, Ball57 3084725 1 Seal, Oil58 3084205 4 Screw and Washer

8/97

Page 44: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

D1

RECOIL STARTERXPLORER 400L W98CC38C

1

2 3

4

7

910

11

12

14

13

8

6

5

5

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3083185 1 Spring, Spiral2 3084750 1 Bushing3 3083453 1 Plug4 3082956 1 Gasket5 3085082

3085054

1

1

Asm., Recoil Starter(Incl. 1,2,5,8-14)Starter Case

6 3084782 1 Bolt and Washer7 3084177 8 Bolt, Flange

8 3085266 1 Bolt and Washer9 3084744 1 Plate, Friction10 3083379 1 Spring, Friction11 3084822 1 Reel12 3085083 1 Rope13 3083463 1 Spring, Return14 3083378 1 Ratchet

8/97

Page 45: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

D2

WATER PUMPXPLORER 400L W98CC38C

1

2

3

16

2

1514 13

11

12

10

9

8

7

5

4

6

4

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3084284 1 Thermo Switch (105C)2 3084191 2 Clamp, Hose3 3084190 1 Hose, Main4 3083856 4 Nut, Flange5 3083073 1 Nut6 3080077 1 Washer, Spring7 3082206 1 Washer8 3084186 1 Impeller9 3084187 1 Gasket, Casing

10 30841883084189

ARAR

Spacer 3 (0.1mm)Spacer 4 (0.2mm)

11 3085086 1 Stud12 3084520 3 Stud13 3085084

308508511

Casing, Water Pump (Incl.11-16)Casing, Water Pump (Incl. 11,12)

14 3084185 1 Seal, Oil15 3084184 1 Seal, Oil16 3084183 1 Bearing, Ball

8/97

Page 46: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

D3

CARBURETORXPLORER 400L W98CC38C

1

2

34

5

6

10

1112

31

30

2729

2826

25

24

23

222120

19

1817 16

1514

13

9

8

7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3130184 1 Asm., Top2 3130496 1 Spring, Throttle3 3130027 1 Plate, Throttle4 3130003 1 E-Ring5 3130476 1 Needle, Jet (6CEY6-3)6 3130355 1 Packing7 3130199 1 Cap, Plunger8 3130006 1 Spring9 3130328 1 Plunger10 3130494 1 Valve, Throttle (1.5)11 3130429 1 Needle Jet 0-6 (480)12 3130596 1 Ring, Main Jet13 3130436 1 Spring, Throttle Adjuster14 3130447 1 Washer15 3130009 1 Screw, Throttle Stop16 3130011 1 Adjuster

17 3130012 1 Spring, Air Adjuster18 3130065 1 Jet, Pilot (#30)19 3130025 4 Screw20 3130432 1 Screw, Guide21 3130239 1 O-Ring22 3130123 1 Jet, Main (#200)23 3130443 1 Float Chamber24 3130430 2 Float25 3130237 2 Cap26 3130020 1 Gasket27 3130495 1 Needle Valve (2.5)28 3130018 1 Arm, Float29 3130361 1 Pin, Float30 3130047 1 Packing31 3130710 1 Asm., Carburetor (Incl. 1-31)

8/97

Page 47: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

D4

OIL PUMPXPLORER 400L W98CC38C

1

2

3

4

5

6

7

8

910

8

11

13

14

1516

17

18

20

1219

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3084757 3 Bolt and Washer2 3085281 1 Cover, Oil Pump Case3 3085280 1 Gasket, Oil Pump Case4 3085520 1 Case, Oil Pump5 3084201 1 Grommet6 3084758 1 Grommet7 3083783 5 Screw and Washer8 3083141 2 Clamp, Hose9 3084199 1 Vinyl Pipe10 3083120 1 Nut

11 3083121 1 Washer, Spring12 3083445 1 Collar, Camshaft13 3083127 1 O-Ring14 3084195 1 Spacer15 3084196 1 Wheel16 3084197 1 Pin, Spring17 3084194 1 Washer18 3083125 1 Screw, Air Vent19 3085571 1 Lever/Spring Set20 3085284 1 Asm., Oil Pump (Incl. 10-18)

12/97

Page 48: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

D5

MAGNETOXPLORER 400L W98CC38C

1 2

3 4

5

1

6

7

1

8

910

11

12

15

16

1314

7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3081260 3 Screw and Washer2 3081146 1 Clamp3 3084761

308476211

Asm., Plate (Incl. 1-3,5-9)Plate, Coil

4 3084766 3 Screw, Flange5 3081342 3 Screw and Washer6 3084765 1 Clamp7 3084763 1 Stator8 3084764 2 Screw and Washer

9 3084099 1 Band10 3084760 1 Flywheel w/Ring Gear11 4020129 1 Cap, Spark Plug12 3083923 1 Ignition Coil13 3083073 2 Nut14 3080077 2 Washer15 3085521 1 Switch, Magnetic16 3085623 1 C.D.I. System

8/97

Page 49: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

D6

STARTING MOTORXPLORER 400L W98CC38C

31

2

4

7

9

10

11

12

1314

15

4

1718

19

20

21

22

23

24

8

6

5

16

8

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3083649 2 Nut, Flange2 3084406 1 Brush3 3085392

3085393

1

1

Asm., Starting Motor(Incl. 1-5,7,9,11-17,20-24)Asm., Starter (Incl. 1-5,7,9,11-16)

4 3084405 2 Ring, Rubber5 3085032 1 Rear Cover6 3082758 1 Gasket, Aluminum7 3084408 3 O-Ring8 3083568 5 Bolt, Flange9 3084407 2 Through Bolt10 3084214 1 Bracket11 3083754 1 Washer Set

12 3084404 1 Asm., Armature (Incl. 13,14)13 3083934 1 O-Ring14 3083777 1 Bearing, Ball15 3083741 1 O-Ring16 3085305 1 Front Cover (Incl. 15)17 3083737 1 Washer, Gear Shaft18 3085283 1 Gasket, Starter19 3084215 2 Bolt, Flange20 3084409 1 Clip21 3084410 1 Spring, Return22 3085394 1 Asm., Gear Shaft (Incl. 17,20-24)23 3084411 1 Spring, Weight24 3084412 1 Clip

8/97

Page 50: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

D7

TOOL KITXPLORER 400L W98CC38C

1

2

3

4

5

7

8

6

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 2690016 1 Tool Kit Pouch2 3083612 1 Wrench, Box, Special3 3083613 1 Wrench, 10-12 Spanner4 3083843 1 Screwdriver5 2870725 1 Tire Pressure Gauge

6 5211627 1 Wrench, Spanner7 2870694 1 Tool Kit (Incl. 1-6)8 9914659

991454011

Owner’s Manual, ’98 ATVSupplement, Owner’s Manual,’98 Xplorer 400L

8/97

Page 51: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

XPLORER 400L W98CC38C

D8

1040231-067 29 A10. . . .1040380-067 5 A7. . . . . .1040387 10 A6. . . . . . . . .1040514-067 25 C6. . . . .1040524-067 10 A7. . . . .1040525-067 10 A7. . . . .1040532-067 18 A10. . . .1040540-067 20 A6. . . . .1040554-067 12 A9. . . . .1040555-067 12 A9. . . . .1240015 12 A11. . . . . . . .1260702-029 14 A12. . . .1260830-029 16 A12. . . .1260846-029 20 A12. . . .1321457 6 C2. . . . . . . . . .1321632 14 C2. . . . . . . . .1322182 4 C3. . . . . . . . . .1341157 C10. . . . . . . . . . . .1341218 C11. . . . . . . . . . . .1380024 9 B3. . . . . . . . . .1380092 7 B5. . . . . . . . . .1380094 6 B5. . . . . . . . . .1380119 1 B5. . . . . . . . . .1380123 B14. . . . . . . . . . . .1380136 10 B14. . . . . . . .1520170 21 C7. . . . . . . . .1520179-117 24 B6. . . . . .1520183-117 32 C7. . . . . .1520214 5 B6. . . . . . . . . .1520243 9 B6. . . . . . . . . .1525017 25 B6. . . . . . . . .

8 C7. . .1580090 26 C1. . . . . . . . .1590265 11 C5. . . . . . . . .1822179 4 B13. . . . . . . . .1822478 3 B13. . . . . . . . .1843051 1 B10. . . . . . . . .1910056 10 B7. . . . . . . . .1910177 16 C5. . . . . . . . .1910226 3 C6. . . . . . . . . .1910234 B7. . . . . . . . . . . . .1910235 B7. . . . . . . . . . . . .1930642 B7. . . . . . . . . . . . .1930665 4 B7. . . . . . . . . .1930674 2 B9. . . . . . . . . .1930751 14 B9. . . . . . . . .1930752 10 B9. . . . . . . . .1930753 6 B9. . . . . . . . . .1930760 4 B9. . . . . . . . . .1930792 28 B9. . . . . . . . .1930795 20 B9. . . . . . . . .1930796 19 B9. . . . . . . . .1930797 18 B9. . . . . . . . .1930799 22 B9. . . . . . . . .1930804 23 B9. . . . . . . . .1930805 29 B9. . . . . . . . .1930806 26 B9. . . . . . . . .2010055 19 B12. . . . . . . .2010075 11 B8. . . . . . . . .2010076 10 B8. . . . . . . . .2010077 9 B8. . . . . . . . . .2010078 8 B8. . . . . . . . . .

2010079 1 B8. . . . . . . . . .2010080 3 B8. . . . . . . . . .2010081 4 B8. . . . . . . . . .2010158 5 B8. . . . . . . . . .2050078 B9. . . . . . . . . . . . .2200188 30 B12. . . . . . . .2200341 4 C7. . . . . . . . . .2200361 17 C8. . . . . . . . .2200463 5 C6. . . . . . . . . .2200464 4 C6. . . . . . . . . .2200465 9 B7. . . . . . . . . .2200472 31 C1. . . . . . . . .2200531 25 B13. . . . . . . .2200532 25 B13. . . . . . . .2200593 2 C8. . . . . . . . . .2200771 8 B5. . . . . . . . . .2200773 12 B5. . . . . . . . .2200774 10 B12. . . . . . . .2200775 5 A9. . . . . . . . . .2200790 19 C4. . . . . . . . .2200808 21 B9. . . . . . . . .2200809 16 B9. . . . . . . . .2200899 4 C6. . . . . . . . . .2200901 9 B7. . . . . . . . . .2200961 13 B5. . . . . . . . .2200975 16 B4. . . . . . . . .2200976 16 B4. . . . . . . . .2201034 24 B9. . . . . . . . .2201090 27 B9. . . . . . . . .2201149 9 B7. . . . . . . . . .2201150 4 C6. . . . . . . . . .2410022 36 C8. . . . . . . . .2431014 15 A9. . . . . . . . .2431015 15 A9. . . . . . . . .2432034 3 C8. . . . . . . . . .2460387 9 B12. . . . . . . . .2460442 35 C8. . . . . . . . .2460515 9 A11. . . . . . . . .2460539 23 B12. . . . . . . .2460540 6 B12. . . . . . . . .2460564 1 C8. . . . . . . . . .2460610 14 A9. . . . . . . . .2511189 11 A11. . . . . . . . .2511272 1 A13. . . . . . . . .2530008 11 A13. . . . . . . .2530009 15 A14. . . . . . . .2620096-195 2 A5. . . . . .2631928-195 6 A5. . . . . .2670070 4 A7. . . . . . . . . .2670071 3 A9. . . . . . . . . .2670174 3 A7. . . . . . . . . .2670180 2 A9. . . . . . . . . .2681747-218 12 A6. . . . .2682360-218 12 A6. . . . .2690016 1 D7. . . . . . . . . .2870448 26 B12. . . . . . . .2870694 7 D7. . . . . . . . . .2870725 5 D7. . . . . . . . . .3070156 22 A10. . . . . . . .3080077 6 D2. . . . . . . . . . .

14 D5. . .3080103 50 C14. . . . . . . .

3080130 16 C12. . . . . . . .3080142 31 C14. . . . . . . .3080285 9 C14. . . . . . . . .3080530 10 C14. . . . . . . .3081146 2 D5. . . . . . . . . .3081260 1 D5. . . . . . . . . .3081342 5 D5. . . . . . . . . .3081497 24 C14. . . . . . . .3082206 7 D2. . . . . . . . . .3082758 5 C14. . . . . . . . . .

6 D6. . .3082910 7 C14. . . . . . . . .3082911 14 C14. . . . . . . .3082956 38 C14. . . . . . . .

4 D1. . .3083073 5 D2. . . . . . . . . . .

13 D5. . .3083120 10 D4. . . . . . . . .3083121 11 D4. . . . . . . . .3083125 18 D4. . . . . . . . .3083127 13 D4. . . . . . . . .3083137 15 C14. . . . . . . .3083138 16 C14. . . . . . . .3083141 8 D4. . . . . . . . . .3083185 1 D1. . . . . . . . . .3083378 14 D1. . . . . . . . .3083379 10 D1. . . . . . . . .3083384 30 C14. . . . . . . .3083445 12 D4. . . . . . . . .3083452 8 C14. . . . . . . . .3083453 37 C14. . . . . . . .

3 D1. . .3083463 13 D1. . . . . . . . .3083482 46 C14. . . . . . . .3083568 8 D6. . . . . . . . . .3083590 25 C14. . . . . . . .3083612 2 D7. . . . . . . . . .3083613 3 D7. . . . . . . . . .3083649 1 D6. . . . . . . . . .3083737 17 D6. . . . . . . . .3083741 15 D6. . . . . . . . .3083754 11 D6. . . . . . . . .3083767 6 C14. . . . . . . . .3083777 14 D6. . . . . . . . .3083783 7 D4. . . . . . . . . .3083838 3 C12. . . . . . . . .3083843 4 D7. . . . . . . . . .3083856 4 D2. . . . . . . . . .3083894 28 C14. . . . . . . .3083904 13 C12. . . . . . . .3083905 14 C12. . . . . . . .3083923 12 D5. . . . . . . . .3083934 13 D6. . . . . . . . .3084099 9 D5. . . . . . . . . .3084118 33 C14. . . . . . . .3084119 34 C14. . . . . . . .3084120 44 C14. . . . . . . .3084121 56 C14. . . . . . . .3084123 36 C14. . . . . . . .3084124 32 C14. . . . . . . .3084125 54 C14. . . . . . . .3084126 47 C14. . . . . . . .3084128 40 C14. . . . . . . .

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XPLORER 400L W98CC38C

D9

3084129 13 C14. . . . . . . .3084130 42 C14. . . . . . . .3084131 51 C14. . . . . . . .3084134 49 C14. . . . . . . .3084138 2 C14. . . . . . . . .3084144 26 C14. . . . . . . .3084145 27 C14. . . . . . . .3084147 22 C14. . . . . . . .3084148 21 C14. . . . . . . .3084149 15 C12. . . . . . . .3084152 23 C12. . . . . . . .3084154 18 C12. . . . . . . .3084155 17 C12. . . . . . . .3084156 8 C12. . . . . . . . .3084157 12 C12. . . . . . . .3084158 11 C12. . . . . . . .3084159 9 C12. . . . . . . . .3084160 10 C12. . . . . . . .3084167 2 C12. . . . . . . . .3084168 19 C12. . . . . . . .3084172 5 C12. . . . . . . . .3084173 6 C12. . . . . . . . .3084174 7 C12. . . . . . . . .3084177 41 C14. . . . . . . .

7 D1. . .3084183 16 D2. . . . . . . . .3084184 15 D2. . . . . . . . .3084185 14 D2. . . . . . . . .3084186 8 D2. . . . . . . . . .3084187 9 D2. . . . . . . . . .3084188 10 D2. . . . . . . . .3084189 10 D2. . . . . . . . .3084190 3 D2. . . . . . . . . .3084191 2 D2. . . . . . . . . .3084194 17 D4. . . . . . . . .3084195 14 D4. . . . . . . . .3084196 15 D4. . . . . . . . .3084197 16 D4. . . . . . . . .3084199 9 D4. . . . . . . . . .3084201 5 D4. . . . . . . . . .3084205 58 C14. . . . . . . .3084214 10 D6. . . . . . . . .3084215 19 D6. . . . . . . . .3084284 1 D2. . . . . . . . . .3084404 12 D6. . . . . . . . .3084405 4 D6. . . . . . . . . .3084406 2 D6. . . . . . . . . .3084407 9 D6. . . . . . . . . .3084408 7 D6. . . . . . . . . .3084409 20 D6. . . . . . . . .3084410 21 D6. . . . . . . . .3084411 23 D6. . . . . . . . .3084412 24 D6. . . . . . . . .3084435 43 C14. . . . . . . .3084439 11 C14. . . . . . . .3084520 12 D2. . . . . . . . .3084725 57 C14. . . . . . . .3084727 39 C14. . . . . . . .3084729 29 C14. . . . . . . .3084730 4 C14. . . . . . . . .3084731 3 C14. . . . . . . . .3084732 53 C14. . . . . . . .

3084733 52 C14. . . . . . . .3084737 1 C12. . . . . . . . .3084738 1 C12. . . . . . . . .3084739 1 C12. . . . . . . . .3084744 9 D1. . . . . . . . . .3084750 2 D1. . . . . . . . . .3084757 1 D4. . . . . . . . . .3084758 6 D4. . . . . . . . . .3084760 10 D5. . . . . . . . .3084761 3 D5. . . . . . . . . .3084762 3 D5. . . . . . . . . .3084763 7 D5. . . . . . . . . .3084764 8 D5. . . . . . . . . .3084765 6 D5. . . . . . . . . .3084766 4 D5. . . . . . . . . .3084774 35 C14. . . . . . . .3084775 55 C14. . . . . . . .3084776 15 C12. . . . . . . .3084777 21 C12. . . . . . . .3084778 22 C12. . . . . . . .3084779 22 C12. . . . . . . .3084782 6 D1. . . . . . . . . .3084822 11 D1. . . . . . . . .3085032 5 D6. . . . . . . . . .3085054 5 D1. . . . . . . . . .3085082 5 D1. . . . . . . . . .3085083 12 D1. . . . . . . . .3085084 13 D2. . . . . . . . .3085085 13 D2. . . . . . . . .3085086 11 D2. . . . . . . . .3085152 45 C14. . . . . . . .3085266 8 D1. . . . . . . . . .3085276 1 C14. . . . . . . . .3085277 17 C14. . . . . . . .3085278 48 C14. . . . . . . .3085280 3 D4. . . . . . . . . .3085281 2 D4. . . . . . . . . .3085283 18 D6. . . . . . . . .3085284 20 D4. . . . . . . . .3085305 16 D6. . . . . . . . .3085326 12 C14. . . . . . . .3085392 3 D6. . . . . . . . . .3085393 3 D6. . . . . . . . . .3085394 22 D6. . . . . . . . .3085488 4 C12. . . . . . . . .3085518 4 C12. . . . . . . . .3085519 4 C12. . . . . . . . .3085520 4 D4. . . . . . . . . .3085521 15 D5. . . . . . . . .3085547 32 A10. . . . . . . .3085571 19 D4. . . . . . . . .3085623 16 D5. . . . . . . . .3085631 20 C12. . . . . . . .3110026 26 A10. . . . . . . .3110032 21 A11. . . . . . . .3110038 1 A10. . . . . . . . .3110042 36 A10. . . . . . . .3110064 5 A12. . . . . . . . .3130003 4 D3. . . . . . . . . .3130006 8 D3. . . . . . . . . .3130009 15 D3. . . . . . . . .3130011 16 D3. . . . . . . . .

3130012 17 D3. . . . . . . . .3130018 28 D3. . . . . . . . .3130020 26 D3. . . . . . . . .3130025 19 D3. . . . . . . . .3130027 3 D3. . . . . . . . . .3130047 30 D3. . . . . . . . .3130065 18 D3. . . . . . . . .3130123 22 D3. . . . . . . . .3130184 1 D3. . . . . . . . . .3130199 7 D3. . . . . . . . . .3130237 25 D3. . . . . . . . .3130239 21 D3. . . . . . . . .3130328 9 D3. . . . . . . . . .3130355 6 D3. . . . . . . . . .3130361 29 D3. . . . . . . . .3130429 11 D3. . . . . . . . .3130430 24 D3. . . . . . . . .3130432 20 D3. . . . . . . . .3130436 13 D3. . . . . . . . .3130443 23 D3. . . . . . . . .3130447 14 D3. . . . . . . . .3130476 5 D3. . . . . . . . . .3130494 10 D3. . . . . . . . .3130495 27 D3. . . . . . . . .3130496 2 D3. . . . . . . . . .3130596 12 D3. . . . . . . . .3130710 31 D3. . . . . . . . .3211077 3 C3. . . . . . . . . .3221041 3 B14. . . . . . . . . .

20 C5. . .3221058 14 C5. . . . . . . . .3222042 1 B3. . . . . . . . . .3222044 13 B14. . . . . . . .3222068 19 C7. . . . . . . . .3224041 14 B2. . . . . . . . .3224044 20 B2. . . . . . . . .3224047 15 C7. . . . . . . . .3225024 13 B2. . . . . . . . .

7 C7. . .3233002 2 C10. . . . . . . . .3233003 48 C10. . . . . . . .3233007 27 C10. . . . . . . .3233009 29 C10. . . . . . . .3233010 30 C10. . . . . . . .3233012 33 C10. . . . . . . .3233014 36 C10. . . . . . . .3233017 40 C10. . . . . . . .3233018 26 C10. . . . . . . .3233019 24 C10. . . . . . . .3233020 44 C10. . . . . . . .3233021 1 C10. . . . . . . . .3233022 10 C10. . . . . . . .3233023 11 C10. . . . . . . .3233024 5 C10. . . . . . . . .3233025 6 C10. . . . . . . . .3233026 3 C10. . . . . . . . .3233029 37 C10. . . . . . . .3233030 21 C10. . . . . . . .3233031 20 C10. . . . . . . .3233032 23 C10. . . . . . . .3233033 22 C10. . . . . . . .3233035 49 C10. . . . . . . .3233036 35 C10. . . . . . . .

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XPLORER 400L W98CC38C

D10

3233037 51 C10. . . . . . . .3233038 12 C10. . . . . . . .3233039 19 C10. . . . . . . .3233040 14 C10. . . . . . . .3233043 47 C10. . . . . . . .3233044 13 C10. . . . . . . .3233045 15 C10. . . . . . . .3233054 17 C10. . . . . . . .3233055 18 C10. . . . . . . .3233060 13 C11. . . . . . . .3233062 11 C11. . . . . . . .3233063 9 C11. . . . . . . . .3233069 12 C11. . . . . . . .3233070 28 C11. . . . . . . .3233076 24 C11. . . . . . . .3233083 10 C11. . . . . . . .3233084 29 C11. . . . . . . .3233089 25 C11. . . . . . . .3233090 15 C11. . . . . . . .3233122 25 C10. . . . . . . .3233123 46 C10. . . . . . . .3233125 28 C10. . . . . . . .3233126 31 C10. . . . . . . .3233127 34 C10. . . . . . . .3233128 38 C10. . . . . . . .3233129 39 C10. . . . . . . .3233130 45 C10. . . . . . . .3233131 3 C11. . . . . . . . .3233132 4 C11. . . . . . . . .3233153 16 C10. . . . . . . .3233158 7 C11. . . . . . . . .3233175 32 C10. . . . . . . .3233176 41 C10. . . . . . . .3233177 42 C10. . . . . . . .3233195 1 C11. . . . . . . . .3233213 6 C11. . . . . . . . .3233215 14 C11. . . . . . . .3233248 4 C10. . . . . . . . .3233368 5 C11. . . . . . . . .3233448 50 C10. . . . . . . .3233456 8 C11. . . . . . . . .3233457 26 C11. . . . . . . .3233478 52 C10. . . . . . . .3233498 30 C11. . . . . . . .3233499 23 C11. . . . . . . .3240064 18 C14. . . . . . . .3240065 19 C14. . . . . . . .3240066 20 C14. . . . . . . .3240164 23 C14. . . . . . . .3250010 11 B6. . . . . . . . .3250028 10 B6. . . . . . . . .3250030 14 B6. . . . . . . . .3250031 13 B6. . . . . . . . .3250032 12 B6. . . . . . . . .3260115 3 B5. . . . . . . . . .3260130 9 B5. . . . . . . . . .3280164 44 B12. . . . . . . .3280172 1 B12. . . . . . . . .3280174 14 B12. . . . . . . .3280175 13 B12. . . . . . . .3280216 38 B12. . . . . . . .3280217 43 B12. . . . . . . .

3280218 41 B12. . . . . . . .3514402 5 B3. . . . . . . . . .3515501 25 C7. . . . . . . . .3554202 30 C5. . . . . . . . .3554506 6 B6. . . . . . . . . . .

7 B14. .3554507 12 B4. . . . . . . . .

8 B6. . .8 B14. .

3554509 11 B4. . . . . . . . .3576504 12 C2. . . . . . . . .

11 C3. . .3576510 3 C2. . . . . . . . . .3576511 12 C3. . . . . . . . .3610013 24 C7. . . . . . . . .3610017 6 B3. . . . . . . . . . .

2 B14. .3610019 3 B6. . . . . . . . . .3610026 17 C6. . . . . . . . .3610028 23 B4. . . . . . . . .3610062 27 C5. . . . . . . . .4010094 14 C8. . . . . . . . .4010095 18 C8. . . . . . . . .4010129 23 A10. . . . . . . .4010132 6 A10. . . . . . . . .4020129 11 D5. . . . . . . . .4030015 11 B12. . . . . . . .4030043 6 C8. . . . . . . . . .4030047 7 B8. . . . . . . . . .4030059 15 A9. . . . . . . . .4032029 5 C8. . . . . . . . . .4032045 7 C8. . . . . . . . . .4032046 4 C8. . . . . . . . . .4032064 8 C8. . . . . . . . . .4032075 26 B12. . . . . . . .4032077 25 B12. . . . . . . .4032078 27 B12. . . . . . . .4032079 22 B12. . . . . . . .4040052 2 B12. . . . . . . . .4040053 2 B12. . . . . . . . .4040054 2 B12. . . . . . . . .4040063 25 C8. . . . . . . . .4060191 32 C8. . . . . . . . .4060203 33 C8. . . . . . . . .4110141 35 B12. . . . . . . .4110148 35 B12. . . . . . . .4110164 15 B9. . . . . . . . .4110166 6 B8. . . . . . . . . .4110177 7 A14. . . . . . . . .4110193 17 B12. . . . . . . .4110194 35 B12. . . . . . . .4110203 12 B8. . . . . . . . .4110225 10 A11. . . . . . . .4140006 22 C8. . . . . . . . .4170009 3 A11. . . . . . . . .4170016 15 B4. . . . . . . . .5010192 3 A12. . . . . . . . .5010204 26 C7. . . . . . . . .5010206 28 C7. . . . . . . . .5010379 1 C3. . . . . . . . . .5010444 12 B14. . . . . . . .5020422 13 C2. . . . . . . . .

5020468 2 C7. . . . . . . . . .5020474 8 B3. . . . . . . . . .5020506 7 B7. . . . . . . . . .5020527 4 B3. . . . . . . . . .5020572 20 A11. . . . . . . .5020666 12 C6. . . . . . . . .5020667 8 C6. . . . . . . . . .5020677 23 B13. . . . . . . .5020681 24 B13. . . . . . . .5020690 19 C11. . . . . . . .5020741 45 B12. . . . . . . .

43 C10. .5020789 31 C7. . . . . . . . .5020793 15 C1. . . . . . . . .5020926 8 B13. . . . . . . . .5020935 1 B14. . . . . . . . .5020936 18 C11. . . . . . . .5130663 27 C7. . . . . . . . .5130668 21 B4. . . . . . . . .5130701 2 B3. . . . . . . . . .5131115 3 B7. . . . . . . . . . .5131116 3 B7. . . . . . . . . . .5131272 3 C6. . . . . . . . . .5131379 9 B2. . . . . . . . . .5131447 14 C3. . . . . . . . .5131643 29 C5. . . . . . . . .5131818 34 C8. . . . . . . . .5210748 13 A10. . . . . . . .5210752 8 C2. . . . . . . . . . .

15 C3. . .5210753 8 C2. . . . . . . . . .5210754 8 C2. . . . . . . . . .5211033 9 A6. . . . . . . . . .5211115 3 B4. . . . . . . . . . .5211121 16 B13. . . . . . . . .5211148 4 B6. . . . . . . . . . .5211326 2 B6. . . . . . . . . .5211617-067 17 C7. . . . . .5211627 6 D7. . . . . . . . . .5211692 18 C6. . . . . . . . .5220602 18 B4. . . . . . . . .5220646 5 C3. . . . . . . . . .5220916-067 10 A13. . . .5220958 2 C1. . . . . . . . . .5220980 20 B1. . . . . . . . .5222154-067 8 A13. . . . .5222155-067 8 A13. . . . .5222193 13 B4. . . . . . . . .5222299 2 B5. . . . . . . . . .5222446-067 15 C4. . . . .5222646 24 A6. . . . . . . . .5222665-067 17 A12. . . .5222999-067 15 B10. . . .5224592 2 A6. . . . . . . . . .5224607-067 8 B12. . . . .5240542-067 35 A10. . . .5240586-067 20 B12. . . .5240591-067 22 A9. . . . .5240822 19 A11. . . . . . . .5240952 9 C1. . . . . . . . . .5240993 9 C6. . . . . . . . . .5241018-067 5 C5. . . . . .5241147 7 C1. . . . . . . . . .

Page 54: XPLORER 400L Model #W98CC38C Rev. 02pi54.com/corp/manuals/Parts/9914541r02.pdfXPLORER 400L W98CC38C 8 4 13 19 6 14 3 12 11 18 16 2 7 20 15 9 21 17 5 2 6 1 4 3 22 10 9 1 Ref. Part No

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XPLORER 400L W98CC38C

D11

5241213-067 20 C4. . . . .5241398-067 20 A9. . . . .5241399-067 20 A9. . . . .5241403-067 16 A6. . . . .5241416 29 C8. . . . . . . . .5241583-067 21 A9. . . . .5241621 24 C6. . . . . . . . .5241788-067 5 A11. . . . .5241801-067 9 A10. . . . .5242016-067 18 A6. . . . .5242072 28 C5. . . . . . . . .5242081-067 10 A12. . . .5242981 8 C2. . . . . . . . . .5332828 22 C1. . . . . . . . .5333332-067 12 A7. . . . .5333367 2 B13. . . . . . . . .5333457 22 A11. . . . . . . .5410163 29 B12. . . . . . . .5410241 4 A12. . . . . . . . .5410414 13 A6. . . . . . . . .5410415 23 C7. . . . . . . . .5410421 13 C4. . . . . . . . .5410424 20 C8. . . . . . . . .5410436 7 A12. . . . . . . . .5410463 7 B3. . . . . . . . . . .

11 B14. .5410470 20 B6. . . . . . . . .5410494 12 B7. . . . . . . . .5410495 11 B7. . . . . . . . .5410506 4 B1. . . . . . . . . .5410510 18 B1. . . . . . . . .5410529 10 B1. . . . . . . . .5410542 10 C6. . . . . . . . .5410548 18 B13. . . . . . . .5410549 9 B1. . . . . . . . . .5410568 16 B6. . . . . . . . .5410570 20 A10. . . . . . . .5410575 16 C4. . . . . . . . .5410584 26 A11. . . . . . . .5410607 14 A11. . . . . . . .5410766 6 C6. . . . . . . . . .5410767 7 C6. . . . . . . . . .5410772 6 B10. . . . . . . . .5410779 5 B7. . . . . . . . . .5410780 6 B7. . . . . . . . . .5410791 1 B4. . . . . . . . . .5410883 25 A10. . . . . . . .5410896 15 A6. . . . . . . . .5410988 3 B9. . . . . . . . . .5410991 3 A14. . . . . . . . .5411009 23 A6. . . . . . . . .5411042 43 A6. . . . . . . . .5411106 5 B5. . . . . . . . . . .5411120 24 B12. . . . . . . . .5411160 14 B1. . . . . . . . . .5411164 14 C7. . . . . . . . . .5411173 31 A10. . . . . . . . .5411180 1 C4. . . . . . . . . . .5411272 18 A13. . . . . . . .5411291 5 B13. . . . . . . . .5411297 1 B9. . . . . . . . . .5411408 6 C7. . . . . . . . . .

5430261 14 A10. . . . . . . .5430725 3 A13. . . . . . . . .5430743 24 C4. . . . . . . . .5430766 18 C3. . . . . . . . .5430776 23 C1. . . . . . . . .5430779 1 A14. . . . . . . . .5430802 2 A10. . . . . . . . .5430806 24 B4. . . . . . . . .5430807 19 B4. . . . . . . . .5430884 19 B1. . . . . . . . .5430945 5 C2. . . . . . . . . .5431030 18 B12. . . . . . . .5431053 5 A13. . . . . . . . .5431107 27 C6. . . . . . . . .5431124 8 B1. . . . . . . . . .5431149 21 B13. . . . . . . .5431150 21 B13. . . . . . . .5431310 20 C1. . . . . . . . .5431570 10 B10. . . . . . . .5431571 7 B10. . . . . . . . .5431572 14 B10. . . . . . . .5431573 2 B10. . . . . . . . .5431574 12 B10. . . . . . . .5431596 22 B13. . . . . . . .5431760 13 A11. . . . . . . .5431769 23 C8. . . . . . . . .5431771-070 32 A6. . . . .5431772-070 32 A6. . . . .5431786 6 A6. . . . . . . . . .5431787 14 A6. . . . . . . . .5431793 4 A14. . . . . . . . .5431796 36 A6. . . . . . . . .5431797 36 A6. . . . . . . . .5431798 15 A5. . . . . . . . .5431799 15 A5. . . . . . . . .5431806-195 4 A5. . . . . .5431809-195 2 A5. . . . . .5431811-070 34 B12. . . . .5431812-195 5 B12. . . . .5431814 26 A9. . . . . . . . .5431815 26 A9. . . . . . . . .5431895 26 C4. . . . . . . . .5431936 7 C2. . . . . . . . . .5431961 5 C4. . . . . . . . . .5431964 36 B12. . . . . . . .5431972 16 C1. . . . . . . . .5431977 10 C1. . . . . . . . .5432077 21 C8. . . . . . . . .5432082 9 C10. . . . . . . . .5432155-070 7 A9. . . . . .5432171 3 B1. . . . . . . . . .5432294 4 A11. . . . . . . . .5432440 32 C4. . . . . . . . .5432559 21 A13. . . . . . . .5432572 17 B2. . . . . . . . .5432611 21 B6. . . . . . . . .5432615 22 C4. . . . . . . . .5432663-195 38 A6. . . . .5432733 20 A13. . . . . . . .5433198 16 B12. . . . . . . .5521301 4 C4. . . . . . . . . .5630509 9 C2. . . . . . . . . .

5630551 3 C1. . . . . . . . . .5630586 18 C7. . . . . . . . .5630616-067 10 B12. . . .5630651 14 C6. . . . . . . . .5630652 15 C6. . . . . . . . .5810141 2 A14. . . . . . . . .5810144 4 A13. . . . . . . . .5810279 25 C4. . . . . . . . .5810290 15 C8. . . . . . . . .5810291 25 B4. . . . . . . . .5810310 15 B1. . . . . . . . .5810439 9 B4. . . . . . . . . .5810441 2 B1. . . . . . . . . .5810444 1 B1. . . . . . . . . .5810467 19 A9. . . . . . . . .5811052 2 A13. . . . . . . . .5811087 28 A6. . . . . . . . .5811104 12 A6. . . . . . . . . .5811105 12 A6. . . . . . . . . .5811106 29 A6. . . . . . . . . .5811107 41 A6. . . . . . . . . .5811111 30 A6. . . . . . . . . .5811210 1 A5. . . . . . . . . .5811399 34 A6. . . . . . . . .5811401 31 A6. . . . . . . . .5811402 33 A6. . . . . . . . .5811489 19 A5. . . . . . . . .5811491 1 A5. . . . . . . . . .5811502 18 B2. . . . . . . . .5811512 19 A5. . . . . . . . .5811519 6 B2. . . . . . . . . .5830009 13 C6. . . . . . . . .5910026 8 B7. . . . . . . . . .7010032 19 C8. . . . . . . . .7041079 30 A10. . . . . . . .7041157 4 C2. . . . . . . . . .7041198 13 C3. . . . . . . . .7041204-067 4 C1. . . . . .7041219 11 C6. . . . . . . . .7041370 11 A6. . . . . . . . .7041375-067 17 B4. . . . .7041447 8 C1. . . . . . . . . .7041755 2 B4. . . . . . . . . .7042029 15 A12. . . . . . . .

26 C6. . .7042031 13 A12. . . . . . . .7052045 15 B6. . . . . . . . .7052047 34 A10. . . . . . . .7052065 27 C4. . . . . . . . .7052083 12 A12. . . . . . . .7052095 6 A14. . . . . . . . .7052103 5 B9. . . . . . . . . .7052147 16 A13. . . . . . . .7052148 17 A13. . . . . . . .7052153 12 A14. . . . . . . .7052154 19 A13. . . . . . . .7052181 17 A11. . . . . . . .7052192 10 A10. . . . . . . .7061013 16 C11. . . . . . . .7061014 21 C11. . . . . . . .7061018 10 B13. . . . . . . .7061019 6 B13. . . . . . . . .7072533 30 C1. . . . . . . . .

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XPLORER 400L W98CC38C

D12

7072606 16 C8. . . . . . . . .7072724 2 B8. . . . . . . . . .7072791 27 A6. . . . . . . . .7073024 14 A8. . . . . . . . .7073761 42 A6. . . . . . . . .7074110 13 A8. . . . . . . . .7074214 18 C1. . . . . . . . .7074220 9 A8. . . . . . . . . .7074750 21 A8. . . . . . . . .7074752 29 C1. . . . . . . . .7074782 10 C4. . . . . . . . .7074827 19 A8. . . . . . . . .7074935 7 A8. . . . . . . . . .7074946 8 C4. . . . . . . . . .7074954 1 A8. . . . . . . . . .7074956 16 B2. . . . . . . . .7075339 4 C5. . . . . . . . . .7075413 8 A8. . . . . . . . . .7075656 2 A8. . . . . . . . . .7075741 12 A5. . . . . . . . .

11 A8. . .7076202 16 A8. . . . . . . . .7076273 17 A8. . . . . . . . .7076508 12 A8. . . . . . . . .7076523 4 A8. . . . . . . . . .7076524 6 A8. . . . . . . . . .7077377 9 C4. . . . . . . . . .7077868 18 A8. . . . . . . . .7077869 5 A8. . . . . . . . . .7077870 3 A8. . . . . . . . . .7077872 22 A8. . . . . . . . .7077873 10 A8. . . . . . . . .7077919 15 A8. . . . . . . . .7077920 20 A8. . . . . . . . .7080003 13 A13. . . . . . . .7080229 37 B12. . . . . . . .7080272 7 B9. . . . . . . . . .7080306 3 B3. . . . . . . . . . .

14 B4. . .9 B14. .30 C7. . .

7080307 13 A14. . . . . . . .7080352 1 B7. . . . . . . . . .

1 C6. . .7080369 17 B1. . . . . . . . .7080408 13 B1. . . . . . . . .7080409 8 A5. . . . . . . . . .7080413 12 B1. . . . . . . . .7080424 3 B10. . . . . . . . .7080433 13 B10. . . . . . . .

26 B13. .26 C5. . .

7080438 17 C1. . . . . . . . .7080492 12 C4. . . . . . . . .7080511 24 A10. . . . . . . .

29 C4. . .7080524 37 C8. . . . . . . . .7080525 9 A14. . . . . . . . .7080526 10 A14. . . . . . . .7080539 12 B9. . . . . . . . .7080568 16 A14. . . . . . . .7080573 4 B4. . . . . . . . . .

7080579 30 B12. . . . . . . .7080614 21 A10. . . . . . . .

8 A11. .7080627 11 B5. . . . . . . . .7080631 33 B12. . . . . . . .7080673 15 B13. . . . . . . .7080729 14 B8. . . . . . . . .7511854 17 C3. . . . . . . . .7511864 28 C8. . . . . . . . .7511881 3 B12. . . . . . . . .7511930 39 A6. . . . . . . . .7512007 24 C8. . . . . . . . .7512017 31 C8. . . . . . . . .7512018 31 C4. . . . . . . . .

30 C8. . .7512024 27 C8. . . . . . . . .

2 C11. .7512027 22 B6. . . . . . . . .

9 B9. . .10 C8. . .

7512084 20 B13. . . . . . . .7512085 11 A5. . . . . . . . . .

5 A6. . .7512093 7 C4. . . . . . . . . .7512094 11 C4. . . . . . . . .7512095 17 C4. . . . . . . . .7512097 25 A9. . . . . . . . .7512113 15 A11. . . . . . . .7512173 16 C6. . . . . . . . .7512176 1 C2. . . . . . . . . .7512232 3 A5. . . . . . . . . . .

37 A6. . .13 A9. . .24 A11. .8 A12. .9 A13. .23 C4. . .

7512242 3 A6. . . . . . . . . .7512246 5 B1. . . . . . . . . .7512252 19 A6. . . . . . . . .

15 B2. . .7512265 7 C10. . . . . . . . .7512266 10 C2. . . . . . . . .7512275 11 B1. . . . . . . . .7512284 17 B13. . . . . . . .7512310 7 A13. . . . . . . . .7512365 6 B4. . . . . . . . . .7512457 19 A10. . . . . . . .7512490 28 A10. . . . . . . .7512492 6 B14. . . . . . . . .7512566 11 A10. . . . . . . .7512576 32 C1. . . . . . . . .7512583 4 B2. . . . . . . . . .7512666 11 A12. . . . . . . .7512673 3 C7. . . . . . . . . .7512701 1 C1. . . . . . . . . .7512702 14 C1. . . . . . . . .7515145 21 C6. . . . . . . . .7515181 27 C11. . . . . . . .7515188 12 B12. . . . . . . .7515193 1 A7. . . . . . . . . .

7515194 2 A7. . . . . . . . . . .1 A9. . .

7515304 21 C1. . . . . . . . .7515316 9 A12. . . . . . . . .7515321 4 A10. . . . . . . . . .

1 B6. . .4 B10. .13 C5. . .

7515327 7 C3. . . . . . . . . .7515339 20 B4. . . . . . . . .7515345 1 C5. . . . . . . . . .7515378 40 B12. . . . . . . .7515384 17 A9. . . . . . . . .7515385 13 A7. . . . . . . . .7515390 10 A9. . . . . . . . .7515391 9 A9. . . . . . . . . .7515398 6 A7. . . . . . . . . .7515399 4 A9. . . . . . . . . .7515415 30 B13. . . . . . . .

6 C1. . .7515438 33 C1. . . . . . . . .7515458 27 B13. . . . . . . .7515472 22 C5. . . . . . . . .7515484 18 C5. . . . . . . . .7515485 24 C5. . . . . . . . .7515489 2 B7. . . . . . . . . .7515513 22 C7. . . . . . . . .7515522 11 B2. . . . . . . . . .

9 C5. . .7515523 7 B6. . . . . . . . . .7515540 20 C7. . . . . . . . .7515554 29 B13. . . . . . . .7516302 22 A13. . . . . . . .7517219 3 C4. . . . . . . . . .7517221 23 A11. . . . . . . .7517264 7 A7. . . . . . . . . .7517303 8 B2. . . . . . . . . .7517304 12 B2. . . . . . . . .7517317 21 B12. . . . . . . .7517375 7 A6. . . . . . . . . .7517376 22 A6. . . . . . . . .7517389 11 A14. . . . . . . .7522021 32 B12. . . . . . . .7541906 11 C2. . . . . . . . .7541925 1 A6. . . . . . . . . . .

12 C8. . .7541929 14 A5. . . . . . . . .

26 A6. . .7542122 17 A5. . . . . . . . .

21 A6. . .1 A11. .

7542124 28 B12. . . . . . . .7542127 21 B1. . . . . . . . .7542129 20 C6. . . . . . . . .7542154 18 A11. . . . . . . .7542301 6 A12. . . . . . . . .7542303 5 B4. . . . . . . . . .7542321 25 C1. . . . . . . . .7542324 16 A9. . . . . . . . .

14 A13. .16 B10. .42 B12. .

7542327 6 A9. . . . . . . . . . .1 A12. .

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D13

7542343 8 A7. . . . . . . . . .7542401 7 B13. . . . . . . . .7542403 17 A10. . . . . . . .

1 B13. .21 C5. . .

7542404 23 C5. . . . . . . . .7542411 7 A10. . . . . . . . .7542438 19 B13. . . . . . . .7542439 5 C1. . . . . . . . . . .

16 C7. . .7542449 5 B2. . . . . . . . . . .

17 C5. . .7542459 23 B6. . . . . . . . .7542503 1 B2. . . . . . . . . . .

28 C1. . .7542507 27 B4. . . . . . . . .7542602 12 C1. . . . . . . . .7542714 10 C7. . . . . . . . .7542810 18 B6. . . . . . . . .

15 B14. .7543005 12 C7. . . . . . . . .7543203 9 B10. . . . . . . . .7546701 20 C11. . . . . . . .7546702 17 C11. . . . . . . .7546707 22 C11. . . . . . . .7546904 12 B13. . . . . . . .7547004 27 A11. . . . . . . .7547028 9 B13. . . . . . . . .7552603 10 B2. . . . . . . . .

28 B13. .8 C5. . .

7552605 16 A11. . . . . . . .7552801 2 C2. . . . . . . . . .7552901 5 A10. . . . . . . . . .

7 B4. . .6 C3. . .2 C5. . .

7553001 27 A10. . . . . . . .7555701 12 C5. . . . . . . . .7555716 2 A12. . . . . . . . .7555725 39 B12. . . . . . . .7555745 9 C7. . . . . . . . . .7555748 2 C4. . . . . . . . . .7555749 26 B4. . . . . . . . .7555764 1 C7. . . . . . . . . .7555783 30 C4. . . . . . . . .

7555784 25 C5. . . . . . . . .7555788 14 B14. . . . . . . .7555792 13 A5. . . . . . . . .

25 A6. . .7555796 11 C7. . . . . . . . .7555806 8 A10. . . . . . . . . .

11 B13. .7555815 4 B14. . . . . . . . .7555823 3 A10. . . . . . . . .7555827 23 C6. . . . . . . . .

8 C10. .7555828 19 C6. . . . . . . . .7555859 4 A6. . . . . . . . . .7555878 5 B10. . . . . . . . .7555883 2 B2. . . . . . . . . . .

27 C1. . .7555898 8 C3. . . . . . . . . .7555911 11 C1. . . . . . . . .7555919 28 C6. . . . . . . . .7555931 16 A5. . . . . . . . .7555935 21 C4. . . . . . . . .7555954 11 A9. . . . . . . . .7555955 8 A9. . . . . . . . . .7556004 17 B6. . . . . . . . .7556047 13 B8. . . . . . . . .7556076 9 C3. . . . . . . . . .7556401 2 C3. . . . . . . . . .7556804 10 C3. . . . . . . . .7558201 25 A11. . . . . . . .7558301 2 A11. . . . . . . . .7558302 6 B1. . . . . . . . . .7558402 11 A7. . . . . . . . . .

18 A9. . .8 B4. . .24 C1. . .3 C5. . .

7571602 11 C8. . . . . . . . .7571611 5 B14. . . . . . . . .7575202 12 A10. . . . . . . .7621330 23 A9. . . . . . . . .7621336 26 C8. . . . . . . . .7621403 8 A6. . . . . . . . . .7621433 19 C1. . . . . . . . .7621460 8 A14. . . . . . . . .7621462 13 B9. . . . . . . . .7661203 13 B13. . . . . . . .

7661205 22 C6. . . . . . . . .7661401 19 B6. . . . . . . . .

29 C6. . .7661402 16 B14. . . . . . . .7661404 13 C7. . . . . . . . .7661632 11 B10. . . . . . . .7661633 8 B10. . . . . . . . .7661638 17 A6. . . . . . . . .

18 C4. . .7661645 10 A5. . . . . . . . .

40 A6. . .7661820 2 C6. . . . . . . . . .7661913 10 B5. . . . . . . . .7670009 9 A5. . . . . . . . . .7670051 6 C4. . . . . . . . . .7670054 9 C8. . . . . . . . . .7670057 7 A5. . . . . . . . . . .

35 A6. . .7670079 7 B1. . . . . . . . . .7670080 16 B1. . . . . . . . .7670081 5 C7. . . . . . . . . .7670085 5 A5. . . . . . . . . .7670086 4 B12. . . . . . . . .7670088 18 A5. . . . . . . . .7670089 31 B12. . . . . . . .7670091 4 B5. . . . . . . . . .7670094 24 A9. . . . . . . . .7670096 9 A7. . . . . . . . . .7670101 3 B2. . . . . . . . . .7710405 29 C7. . . . . . . . .7710433 15 C5. . . . . . . . .7710434 19 C5. . . . . . . . .7710448 16 C3. . . . . . . . .8360009-600 33 A10. . . .

6 A13. .5 A14. .

8360026 15 A13. . . . . . . .17 A14. .

8360031-30 11 B9. . . . .8360031-38 8 B9. . . . . . .8450003-1525 14 A14. . .

28 C4. . .8450040-600 12 A13. . . .9914540 8 D7. . . . . . . . . .9914659 8 D7. . . . . . . . . .

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PRINTED IN THE USA PARTS MANUAL PN 9914541 and MICROFICHE PN 9915239 8/98