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TRANSCRIPT
Putting Data Analytics to Work
Turn Your Data into a Competitive Advantage
As an industry we are sitting on a goldmine of
data but utilize only 3-5% of all that data.
audimation.com
Turn Your Data into a Competitive Advantage
We are in the midst of a data explosion where every action is
collected, from a credit card swipe to the vibration of a
factory machine. You have been collecting data for years
now, from equipment sensors, to workforce information and financials. In
fact, as an industry we are sitting on a goldmine of data but utilize only 3
– 5% of all that data.
According to IBM we create 4.5 quintillion bytes of data from a variety of
sources. About 90% of that data is unstructured. How do we make sense
of it all, or better yet, transform it into a competitive advantage?
One of the biggest challenges for manufacturing is the “evolve or die”
threat – technology is evolving at such a rapid pace that if you can’t adapt
fast enough, you will fall behind your competitors and fail. Businesses are
realizing they need to do more than receive and store information.
Analytics is the key to deriving insights from data that can be the
difference between leading the industry or being left behind.
How do we make sense of it all, or better yet, transform it into the
information you can use? Unstructured data, legacy systems, daily waves
of data from sensors; what can you do today to start turning your data
lake into a strategic advantage? It may seem overwhelming, but
Audimation Services can help you navigate a path of success through
your data.
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Predictive Maintenance
Industrial facilities are gathering real-time data from sensors to
identify maintenance issues before they impact the workflow and to
ensure machinery operates at peak performance. Data can be
gathered and analyzed to predict problems before they occur.
Baker Hughes released a case study showing how to go from concept to
product in 24 months – rapidly increasing the cycle of innovation time. 3D
printing and enhanced data analytics are two innovations that are driving
this movement, and the future is coming fast.
Operators and managers are often faced with making tough decisions
without data on hand. When it comes to maintaining the equipment on
the shop floor, managers often have one of two options; running the
machines to failure or using time-based preventative maintenance. Both
options have downsides. Run-to-failure means maxing out the life of the
machine, which can lead to diminished output capacity or lost time when
the machine finally dies. Time-based preventative maintenance
maximizes equipment uptime, but the parts replaced could still have life
in them.
But what if maintenance and reliability professionals had data that could
help them predict and maximize the useful life of their equipment while
improving production uptime. Blending the two approaches, informed by
data-driven insights, is the gold star for the future of the shop floor.
Affordability and availability of sensors, technology, IoT and network
capacity are all factors in making Predictive Maintenance a reality for
manufacturers today. Blending capacity with the right technology and
analytic know-how makes the dream of Predictive Maintenance a reality.
Cost Efficiencies
Understanding your fixed and variable costs compared to your
consumption can help the people in your organization who source,
plan and manage your resources more effective in overall
operations and in finding ways to conserve costs and negotiate price.
Procurement leaders and managers can identify trends and project parts,
supplies and costs based on demand to help the organization better plan
for the future, and drive cost efficiencies across the organization.
Inventory Management is hungry for data analytics to move beyond
traditional, historical aging methodologies based on purchase/production
or sales data. Apply the Lean Manufacturing theory and consider the
adequacy or identify surplus inventory based on future projected sales to
stimulate your ROI.
IoT and network capacity are all factors in making Predictive Maintenance a reality for manufacturers today.
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Supply Chain Improvements
According to The Hackett Group Study: Analytics: Laying the
Foundation for Supply Chain Digital Transformation, 94% of
supply chain leaders say that digital transformation will
fundamentally change supply chains in 2018, while only 44% have a
strategy ready. Digital transformation brings a wave of data; planning for
that data coming from disparate sources can make all the difference on
the success of adopting this digital transformation.
Understanding your fixed and variable costs compared to your
consumption can help the organization source, plan and manage
resources more effectively across the entire operation, in addition to
identifying ways to conserve costs and negotiate on price.
Applying data analytics in this transformation has many benefits such as
forecast accuracy, identification of demand patterns, better product
tracking and traceability, analysis of transportation performance and
analysis of product returns just to name a few.
Data analytics can also be used to identify weather risks such as
hurricanes, earthquakes or other conditions that might delay
transportation routes vital to manufacturing supply chains; having these
predictive models, manufacturers can begin to predict potential amount
of delays and plan accordingly. Some businesses must prepare ahead of
these instances with weather predictive data to ensure they have
inventory on hand, resources of staff that might be needed and other
ways to better prepare their business by using predictive analytics.
Key Performance Indicators
Your data can also reveal the health of your overall company, key
initiatives, campaigns and processes. In industry, some standard
metric dashboards can be created using data analytics to track
inventory turnover, on-time delivery, scrap percentages and more.
Product Innovation
Product managers must make hard decisions about what products
to keep, what to lose, how to optimize the management of the
product lifecycle, and what features to include for existing
products. Data analytics empowers product management with tools that
can pull in customer usage and perception data about your product and
your brand, along with actual financial and supply chain models to build
future products based on insights from your own data.
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Moving Beyond the Silos
Keeping data in silos, solely within the confines of a single
organization, limits your visibility to the vital lifelines in your
company. What business insights can your finance team find from
the shop floor? What efficiencies can the shop floor gain in productivity
and cost effectiveness by better understanding the back office? How
can procurement better plan and source with up-to-date information on
daily production needs? Executive teams can gain key insights across the
company by connecting the dots of data across department within the
company. We can help. Putting data analytics to work is what we do best.
Extracting information from data effectively takes an understanding of a
key formula that blends technology with data preparation, analysis,
reporting and visualization best practices. Whether you want to develop
your data analytics practice in-house, or leave it to the experts to
outsource, Audimation is your trusted partner for all things analytics.
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It can be in yours too.
Data can be many things including a source of insights and a source
of frustration. The key to unlocking the real value of your data lies
in being able to translate data from any source and format into
relatable information for your business.
Our process includes a Project History function that tracks the steps we
take with your data, therefore nothing is ever lost. Audimation is able to
give data quality assurance through this system. You are constantly
challenged to operate more efficiently, with fewer resources, yet more
output, but how? Audimation specializes in applying analytics to help
manufacturers turn raw data into a competitive advantage.
Here is how we can help you:
• Automate complex processes without coding
• Apply analytic intelligence to spot trends, patterns and risk areas
with ease
• Blend massive amounts of data from legacy systems or those that
don’t “talk” to one another to gain new insights across the enterprise
• Process enormous amounts of data in minutes
• Bring your results to life with advanced visualization technologies
Data Analytics and Data Quality is in Our DNA
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Let’s Get Started!
Our team of experts are ready to help you tackle tough challenges
and achieve what you never imagined possible. For a limited time,
we are offering a complimentary assessment of your data to
demonstrate our capabilities and help you achieve rapid results.
Contact [email protected] to grab your spot!
888.641.2800 [email protected]
www.audimation.com
Putting Data Analytics to Work