trevor thompson senior project ii vermont technical college spring 2011
TRANSCRIPT
HOME HEATING EFFICIENCY
IMPROVEMENT
Trevor ThompsonSenior Project II
Vermont Technical CollegeSpring 2011
Problem StatementInefficient heat distribution from the living room woodstove to
other rooms in the house resulting in ~7deg delta in temperature between the living room and the nursery (room 1).
Living Room~70 deg
~63 deg
Room 1Room 2
Room 3
Room 4
House Layout
Room 5
Solution Statement• Design a heat distribution system that takes heat provided from the living
room wood stove and distributes it to other rooms when called for.
• If the temperatures are not being met the controller will trigger the furnace to turn on and compensate.
Room 1
Room 4
Room 2Room 3
Living Room
Controller
V(T)
Actuator
room 5
Damper
V(T)V(T)
V(T)
V(T)
ActuatorDamper
Actuator Damper
ActuatorDamper
Damper
Furnace
Room 5
OutsideTemp
IntakeTemp
Project Plan
Mechanical Design
Step #1: Calculate Required Btu/hr
Formula:
BTU/hr Required = Volume of Room (ft3) X Insulation Rating + (# of Windows X 1000)
Length (ft) X Width (ft) X Height (ft)
* All Formula’s Obtained at www.engineeringtoolbox.com
Step #2: Determine Required Air Flow
23000 Btu/hr
1 kW (kJ/s) = 859.9 kcal/h = 3,413 Btu/h(23,000 Btu/hr) X (1kW/3413Btu/hr) = 6.76kW
Formula
~700 cfm Required
Air Flow (cfm) = [(6.76kW)(3.42)] / [(1.08)(30deg F)]
= 713 cfm
Step #3: Choosing Duct Size
Main Branch Duct Calculation
v = 900ft/minq = 700cfm *This will be used in the next step
Duct X-Sectional Area = 144 X (700cfm / 900ft/min) = 112in2
Area = pi X r2 so; r = sqareroot (Area / pi)
r = square root(112in2 / pi) = 5.97 inches
Duct Diameter = 12inches
• Air velocities in ducts should not exceed certain limits to avoid high pressure losses and unacceptable
noise generation.
Branch Duct Calculation
v = 400ft/minq = 78cfm
Duct X-Sectional Area = 144 X (78cfm / 400ft/min) = 28in2
Area = pi X r2 so; r = sqareroot (Area / pi)
r = square root(28in2 / pi) = 3 inches
Duct Diameter = 6 inches
Formula
Step 1: Determine Desired Air Velocity
Step 2: Calculate Duct Diameter
700 cfm
Friction Loss = [0.109136 X (700cfm)1.9 ] / (12in)5.02
Friction Loss = 0.1 inch H2O
Formula
Step #4: Determining Friction Loss in the Duct
Step #5: Choosing Fan
Confirmation that the existing duct can carry the same air volume as the new 12” round.
Step #6: Verifying Duct Equivalence
Step #7: Choosing Return Locations
What Do We Know?
• Each room has a fixed volume.
• As hot air is forced into the room existing cool air needs to be pulled out.
• Want air flow in each room to envelope the room with hot air to reduce cold air from penetrating the exterior walls.
• Since hot air rises I choose a low location for the return vent so the air that was force out was the cold air that resided in the room.
Solidworks Flow SimulationInitial Hot Air Vent Location
Final Hot Air Vent Location
SolidWorks Modeling
SolidWorks Modeling
12 inch Main Trunk6 in BranchesDampers
Actuator
Centrifugal Fan
Duct Intake
Main Existing Trunk
Transition Box
45deg Elbow
90deg Elbow
Controllable Damper Assembly
Damper
DamperDuct
Actuator
Controllable DamperAssembly
DamperAssembly
Complete SolidWorks Assembly
New Duct AssemblyExisting Duct Assembly
Combined Duct Assembly
Hot Air Control Vent System Level Diagram
Centrifugal Fan
Room 1 Actuator
Room 1 Damper
Room 2 Damper
Room 3 Damper
Room 4 Damper
Room 1 Temperatur
e Plate
Room 5 Relay
Room 5 Damper
Room 2 Actuator
Room 3 Actuator
Room 4 Actuator
Furnace
Computer
0-10V Signal
Ethernet Port
10K Type 3
24VAC
24VAC OutsideTemp
IntakeTemp
Room 2 Temperatur
e Plate
Room 3 Temperatur
e Plate
Room 4 Temperatur
e Plate
Room 5 Temperatur
e Plate
Electrical Wiring Diagram• Four wire to each actuator.
• Two wire to;1. Temperature Plates2. Fan Control3. Outside Temperature4. Intake Temperature5. Furnace
• Power to Fan.
• Power to Transformer.
• Tie into Controller
Furnace OA Temp Intake Temp
• 8 Universal Inputs• Temperature Plates (4)• Outside Air Temp Probe (1)• Intake Temp Probe (1)
• 4 Analog Outputs• Actuators (4)
• 4 Digital Relay Outputs• Furnace• Centrifugal Fan
• 15 VDC Out
• Ethernet Ports
• Battery Backup Pack
Controller Layout
Fabrication / Installation Process
1. Cut in zone control dampers and attach actuators
2. Install clearance extension
3. Install 90deg elbow
4. Install fan
5. Install 45deg tie-in elbow
6. Install back draft damper
7. Install 12” round duct pipe
8. Install Temperature Plates
9. Install Outside & Intake Temp Probes
Installation Process
Cross sectional area of intake must equal or exceed that of the 12’ round duct.
Clearance behind woodstove limits width to 4 inches.
Intake must travel from duct in basement through floor to rear of woodstove.
Design must include a removable filter to remove dust/ash/smoke before going through system.
Area of 12” Round Duct = (pi)r2 = pi x 62 = 113.1 in2
Area Intake = Length X Width
Length = 113.1 in2 / 4in = 28.3 in ~29 inches
Designing Intake
1. Find location of woodstove in the basement
2. Review basement layout for any obstructions
3. Determine where to tie into existing duct
Initial Design Verification
Initial Sketch of Intake
Controller Wiring
Run Trunk Line / Install Mounting Board
Mount Controller
Connect Wires to Terminals
List of Materials / BOM
Demo
Questions