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UNIT CODE L177 EUROPE 06/2005 TRANSMISSION MOUNTING (Figure 5-1) 5-2 ©2005 HYSTER COMPANY See Service Manual for service procedures.

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Page 1: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

UNIT CODE L177EUROPE 06/2005

TRANSMISSION MOUNTING (Figure 5-1)

5-2 ©2005 HYSTER COMPANYSee Service Manualfor service procedures.

Page 2: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

06/2005UNIT CODE L177

EUROPE

TRANSMISSION MOUNTING

ITEM PART NO. DESCRIPTION QTY

1 1501274 Bracket......................................................................................................................... 12 2070147 Isolator......................................................................................................................... 23 1566329 Washer ........................................................................................................................ 24 292685 Lockwasher.................................................................................................................. 15 293697 Capscrew..................................................................................................................... 16 292683 Lockwasher.................................................................................................................. 47 292531 Capscrew..................................................................................................................... 48 1529896 Transmission Assembly (Dual Speed) (☞ Figure 5-10, ☞ Figure 5-11) ................... 18 1550565 Transmission Assembly (☞ Figure 5-6, ☞ Figure 5-7) .............................................. 19 1569768 Shield........................................................................................................................... 1

10 1527879 Capscrew..................................................................................................................... 111 1380849 Trim.............................................................................................................................. 2

©2005 HYSTER COMPANY 5-3See Service Manualfor service procedures.

Page 3: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

UNIT CODE L177EUROPE 06/2005

TORQUE CONVERTER (Figure 5-2)

KEY:A: For Use With Mazda EnginesB: For Use With GM EnginesC: For Use With Yanmar Diesel Engines

QTYITEM PART NO. DESCRIPTION A B C

1 1553122 Torque Converter ...................................................................................... 1 .. ..1 1553125 Torque Converter ...................................................................................... .. 1 ..1 1553123 Torque Converter ...................................................................................... .. .. 12 296420 Washer ..................................................................................................... 4 4 43 1541921 Capscew................................................................................................... 4 .. 43 309740 Capscrew.................................................................................................. .. 4 ..

5-4 ©2005 HYSTER COMPANYSee Service Manualfor service procedures.

Page 4: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

UNIT CODE L177EUROPE 06/2005

TRANSMISSION COOLING (Figure 5-3)MAZDA 2.0L AND 2.2L, LPG

SERPENTINE AND SQUARE WAVE WITHOUT AIR COOLER

5-6 ©2005 HYSTER COMPANYSee Service Manualfor service procedures.

Page 5: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

06/2005UNIT CODE L177

EUROPE

TRANSMISSION COOLINGMAZDA 2.0L AND 2.2L, LPG

SERPENTINE AND SQUARE WAVE WITHOUT AIR COOLER

KEY:A: With Serpentine RadiatorB: With Square Wave Radiator, Without Air Oil Cooler

QTYITEM PART NO. DESCRIPTION A B

1 2075249 Hose .................................................................................................................... 1 11 2075844 Hose .................................................................................................................... .. ..2 2070227 Hose .................................................................................................................... 1 12 2075846 Hose .................................................................................................................... .. ..3 a 1565127 Fitting................................................................................................................... .. 23 16484 O-Ring............................................................................................................. .. 23 252729 O-Ring............................................................................................................. .. 24 1486749 Fitting................................................................................................................... 1 14 16485 O-Ring............................................................................................................. 1 14 252729 O-Ring............................................................................................................. 1 15 1562648 Clip ...................................................................................................................... 2 26 1480237 Clip Nut ................................................................................................................ 2 27 1527879 Capscrew............................................................................................................. 2 28 2075787 Heat Shield .......................................................................................................... 1 19 1569465 Clamp .................................................................................................................. 2 2

10 1561871 Clamp (Swivel)..................................................................................................... 1 111 1542436 Clamp .................................................................................................................. 1 1

FOOTNOTES:a Fittings And O-Rings Supplied With Serpentine Radiator.

©2005 HYSTER COMPANY 5-7See Service Manualfor service procedures.

Page 6: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

UNIT CODE L177EUROPE 06/2005

TRANSMISSION COOLING (Figure 5-4)MAZDA 2.0L AND 2.2L/GM 2.4L, LPG

SQUARE WAVE WITH AIR OIL COOLER

5-8 ©2005 HYSTER COMPANYSee Service Manualfor service procedures.

Page 7: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

06/2005UNIT CODE L177

EUROPE

TRANSMISSION COOLINGMAZDA 2.0L AND 2.2L/GM 2.4L, LPG

SQUARE WAVE WITH AIR OIL COOLER

ITEM PART NO. DESCRIPTION QTY

1 2075844 Hose ............................................................................................................................ 12 2075846 Hose ............................................................................................................................ 13 1486749 Fitting........................................................................................................................... 33 16485 O-Ring..................................................................................................................... 33 252729 O-Ring..................................................................................................................... 34 1562648 Clip .............................................................................................................................. 15 1480237 Clip Nut ........................................................................................................................ 16 1527879 Capscrew..................................................................................................................... 17 2075787 Heat Shield .................................................................................................................. 18 1569465 Clamp .......................................................................................................................... 29 1561871 Clamp (Swivel)............................................................................................................. 1

10 1542436 Clamp .......................................................................................................................... 1

©2005 HYSTER COMPANY 5-9See Service Manualfor service procedures.

Page 8: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

UNIT CODE L177EUROPE 06/2005

TRANSMISSION COOLING (Figure 5-5)YANMAR 2.6L AND 3.3L

DIESEL

5-10 ©2005 HYSTER COMPANYSee Service Manualfor service procedures.

Page 9: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

06/2005UNIT CODE L177

EUROPE

TRANSMISSION COOLINGYANMAR 2.6L AND 3.3L

DIESEL

ITEM PART NO. DESCRIPTION QTY

1 2067598 Tube............................................................................................................................. 12 1561780 Clip .............................................................................................................................. 13 1527876 Capscrew..................................................................................................................... 14 1486749 Fitting........................................................................................................................... 14 16485 O-Ring..................................................................................................................... 14 252729 O-Ring..................................................................................................................... 15 2070228 Hose ............................................................................................................................ 16 2067597 Tube............................................................................................................................. 17 1487067 Fitting........................................................................................................................... 17 252729 O-Ring..................................................................................................................... 17 16485 O-Ring..................................................................................................................... 18 1582449 Flange Seal ................................................................................................................. 19 2075551 Hose ............................................................................................................................ 1

10 1565127 Fitting........................................................................................................................... 210 16484 O-Ring..................................................................................................................... 210 252729 O-Ring..................................................................................................................... 211 1562648 Clip .............................................................................................................................. 112 1527879 Capscrew..................................................................................................................... 113 1480237 Clip Nut ........................................................................................................................ 114 1350215 Nut (Foldover) .............................................................................................................. 1

©2005 HYSTER COMPANY 5-11See Service Manualfor service procedures.

Page 10: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

UNIT CODE L177EUROPE 06/2005

TRANSMISSION (Figure 5-6)SINGLE SPEEDSHEET 1 0F 2

5-12 ©2005 HYSTER COMPANYSee Service Manualfor service procedures.

Page 11: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

06/2005UNIT CODE L177

EUROPE

TRANSMISSIONSINGLE SPEEDSHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY

a 1550565 Transmission Assembly ............................................................................................... 1c 1591261 Transmission Assembly (Dual Speed) ......................................................................... 1

1 1570361 Control Valve (☞ Figure 5-15) ............................................................................... 12 292509 Capscrew ................................................................................................................ 113 320157 Washer .................................................................................................................... 124 1570360 Gasket ..................................................................................................................... 15 233693 Fitting....................................................................................................................... 15 16485 O-Ring................................................................................................................. 16 1550577 Housing (Transmission)........................................................................................... 17 1547447 Oil Seal.................................................................................................................... 18 1550578 Yoke (24 Tooth) ....................................................................................................... 19 18595 Capscrew ................................................................................................................ 1

10 15158 Lockwasher ............................................................................................................. 111 15135 Washer .................................................................................................................... 112 1595421 Clutch Pack Assembly (Counter/Reverse) (☞ Figure 5-9) .................................... 113 1595420 Clutch Pack Assembly (Input/Forward) (☞ Figure 5-8) ......................................... 114 1541231 Sensor (Speed) ....................................................................................................... 115 1541232 Sensor ..................................................................................................................... 116 292680 Lockwasher ............................................................................................................. 217 292500 Capscrew ................................................................................................................ 218 86229 Washer .................................................................................................................... 119 43208 Bearing.................................................................................................................... 120 1585745 Gear (Output) .......................................................................................................... 121 1516851 Spacer ..................................................................................................................... 122 1516849 Nut........................................................................................................................... 123 58916 Snap Ring................................................................................................................ 124 44308 Ball Bearing............................................................................................................. 125 1550575 Housing (Front Cover) ............................................................................................. 126 1550576 Gasket (Cover To Transmission Housing) ............................................................... 127 292682 Lockwasher ............................................................................................................. 2428 292516 Capscrew ................................................................................................................ 429 334560 Magnet .................................................................................................................... 130 16682 O-Ring..................................................................................................................... 131 1494750 Chain (Drive Pump)................................................................................................. 132 1544218 Sealing Ring ............................................................................................................ 133 44310 Ball Bearing............................................................................................................. 134 303100 Pin ........................................................................................................................... 435 1553270 Snubber................................................................................................................... 236 1553475 O-Ring ..................................................................................................................... 137 222444 Fitting....................................................................................................................... 137 16486 O-Ring................................................................................................................. 138 303150 Pin ........................................................................................................................... 439 235691 Fitting....................................................................................................................... 739 16484 O-Ring................................................................................................................. 140 1525693 Compression Spring (Regulator)............................................................................. 141 1525692 Spool (Regulator) .................................................................................................... 142 1359458 Capscrew ................................................................................................................ 1643 1553403 O-Ring..................................................................................................................... 444 1380849 Trim.......................................................................................................................... 245 1569768 Shield ...................................................................................................................... 1

©2005 HYSTER COMPANY 5-13See Service Manualfor service procedures.

Page 12: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

UNIT CODE L177EUROPE 06/2005

TRANSMISSIONSINGLE SPEEDSHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY

46 1527879 Capscrew ................................................................................................................ 1b 1566457 Baffle ....................................................................................................................... 1

FOOTNOTES:a Dry Brakesb Not Illustratedc Wet Brakes

5-14 ©2005 HYSTER COMPANYSee Service Manualfor service procedures.

Page 13: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

UNIT CODE L177EUROPE 06/2005

TRANSMISSION (Figure 5-7)SINGLE SPEEDSHEET 2 OF 2

5-16 ©2005 HYSTER COMPANYSee Service Manualfor service procedures.

Page 14: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

06/2005UNIT CODE L177

EUROPE

TRANSMISSIONSINGLE SPEEDSHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

a 1550565 Transmission Assembly ............................................................................................... 1b 1591261 Transmission Assembly (Dual Speed) ......................................................................... 1

1 1550566 Housing (Torque Convertor) .................................................................................... 12 145481 O-Ring..................................................................................................................... 13 1544217 Oil Seal.................................................................................................................... 14 1544216 Bearing.................................................................................................................... 15 1541556 Sprocket .................................................................................................................. 16 1550585 Stator Assembly ...................................................................................................... 16 1516826 Bushing ............................................................................................................... 17 1566169 Cover ....................................................................................................................... 18 136985 Capscrew ................................................................................................................ 49 1550573 Gasket ..................................................................................................................... 1

10 1550571 Screen (Suction)...................................................................................................... 111 1550572 Spring (Suction Screen) .......................................................................................... 112 1515654 Sensor (Coolant Temperature) ................................................................................ 113 188210 Fitting....................................................................................................................... 113 16983 O-Ring................................................................................................................. 114 292500 Capscrew ................................................................................................................ 215 292680 Lockwasher ............................................................................................................. 216 1550567 Cover (Torque Convertor Housing).......................................................................... 117 43207 Ball Bearing............................................................................................................. 118 1550574 Sprocket (Driven)..................................................................................................... 119 44307 Bearing.................................................................................................................... 120 a 1529894 Charge Pump (20.5 CC/REV) ................................................................................. 120 b 1552853 Charge Pump (27.0 CC/REV) ................................................................................. 121 1525696 Gasket (Charge Pump) ........................................................................................... 122 292681 Lockwasher ............................................................................................................. 723 296022 Capscrew ................................................................................................................ 424 1516818 Dipstick.................................................................................................................... 125 1566166 Tube (Dipstick)......................................................................................................... 126 169690 Hose ........................................................................................................................ 127 1569616 Clamp...................................................................................................................... 228 164488 Clamp...................................................................................................................... 129 136681 Capscrew ................................................................................................................ 330 1566168 Tube......................................................................................................................... 131 1487063 Fitting....................................................................................................................... 131 16483 O-Ring................................................................................................................. 132 2075558 Filter ........................................................................................................................ 133 1558515 Fitting....................................................................................................................... 134 320161 Washer .................................................................................................................... 135 292683 Lockwasher ............................................................................................................. 136 292526 Capscrew ................................................................................................................ 1

FOOTNOTES:a Dry Brakesb Wet Brakes

©2005 HYSTER COMPANY 5-17See Service Manualfor service procedures.

Page 15: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

UNIT CODE L177EUROPE 06/2005

FORWARD CLUTCH (Figure 5-8)SINGLE SPEED TRANSMISSION

5-18 ©2005 HYSTER COMPANYSee Service Manualfor service procedures.

Page 16: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

06/2005UNIT CODE L177

EUROPE

FORWARD CLUTCHSINGLE SPEED TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

1595420 Clutch Pack Assembly (Input/Forward)........................................................................ 11 . . . . . Ring Seal................................................................................................................. 32 1581116 Bearing.................................................................................................................... 23 1581104 Gear and Shaft Assembly ....................................................................................... 14 . . . . . Ring Seal................................................................................................................. 15 . . . . . Ring Seal................................................................................................................. 16 1552525 Piston ...................................................................................................................... 17 1581108 Spring...................................................................................................................... 18 1581098 Spring...................................................................................................................... 19 1581099 Spring Guide ........................................................................................................... 1

10 1581100 Snap Ring................................................................................................................ 111 . . . . . Conical Plate ........................................................................................................... 112 . . . . . Friction Plate ........................................................................................................... 513 . . . . . Separator Plate ....................................................................................................... 414 1543094 Pressure Plate (5.8 mm) ......................................................................................... 114 1537449 Pressure Plate (6.0 mm) ......................................................................................... 114 1543096 Pressure Plate (5.6 mm) ......................................................................................... 114 1543097 Pressure Plate (5.4 mm) ......................................................................................... 114 1543098 Pressure Plate (5.2 mm) ......................................................................................... 115 . . . . . O-Ring..................................................................................................................... 116 1537450 Snap Ring................................................................................................................ 117 124603 Bearing.................................................................................................................... 118 1581107 Snap Ring................................................................................................................ 219 1581117 Spacer ..................................................................................................................... 120 1595427 Clutch Gear ............................................................................................................. 121 1581106 Snap Ring................................................................................................................ 122 43207 Ball Bearing............................................................................................................. 1

1595426 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 15) ................................... 11543102 Clutch Pack Plates Kit (Includes Items 11-13)............................................................. 11595425 Clutch Pack Seals Kit (Includes Items 1, 4-5, 15)........................................................ 1

©2005 HYSTER COMPANY 5-19See Service Manualfor service procedures.

Page 17: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

UNIT CODE L177EUROPE 06/2005

REVERSE CLUTCH (Figure 5-9)SINGLE SPEED TRANSMISSION

5-20 ©2005 HYSTER COMPANYSee Service Manualfor service procedures.

Page 18: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

06/2005UNIT CODE L177

EUROPE

REVERSE CLUTCHSINGLE SPEED TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

1595421 Clutch Pack Assembly (Counter/Reverse)................................................................... 11 . . . . . Seal ......................................................................................................................... 22 1581116 Bearing.................................................................................................................... 23 1581114 Gear and Shaft Assembly ....................................................................................... 14 . . . . . Seal ......................................................................................................................... 15 . . . . . Seal ......................................................................................................................... 16 1552525 Piston ...................................................................................................................... 17 1581108 Spring...................................................................................................................... 18 1581098 Spring...................................................................................................................... 19 1581099 Spring Guide ........................................................................................................... 1

10 1581100 Snap Ring................................................................................................................ 111 . . . . . Conical Plate ........................................................................................................... 112 . . . . . Friction Plate ........................................................................................................... 513 . . . . . Separator Plate ....................................................................................................... 414 1543094 Pressure Plate (5.8 mm) ......................................................................................... 114 1537449 Pressure Plate (6.0 mm) ......................................................................................... 114 1543096 Pressure Plate (5.6 mm) ......................................................................................... 114 1543097 Pressure Plate (5.4 mm) ......................................................................................... 114 1543098 Pressure Plate (5.2 mm) ......................................................................................... 115 . . . . . O-Ring..................................................................................................................... 116 1537450 Snap Ring................................................................................................................ 117 124603 Bearing.................................................................................................................... 118 1581107 Snap Ring................................................................................................................ 119 1581117 Spacer ..................................................................................................................... 120 1581106 Snap Ring................................................................................................................ 121 1595427 Clutch Gear ............................................................................................................. 122 43207 Ball Bearing............................................................................................................. 1

1595426 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 15) ................................... 11543102 Clutch Pack Plates Kit (Includes Items 11-13)............................................................. 11595425 Clutch Pack Seals Kit (Includes Items 1, 4-5, 15)........................................................ 1

©2005 HYSTER COMPANY 5-21See Service Manualfor service procedures.

Page 19: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

UNIT CODE L177EUROPE 06/2005

TRANSMISSION (Figure 5-10)DUAL SPEEDSHEET 1 0F 2

5-22 ©2005 HYSTER COMPANYSee Service Manualfor service procedures.

Page 20: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

06/2005UNIT CODE L177

EUROPE

TRANSMISSIONDUAL SPEEDSHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY

a 1529896 Transmission Assembly (Dual Speed) ......................................................................... 1b 1593993 Transmission Assembly (Single Speed) ...................................................................... 1

1 292509 Capscrew ................................................................................................................ 112 320157 Washer .................................................................................................................... 123 1570361 Control Valve (☞ Figure 5-15) ............................................................................... 14 1570360 Gasket (Control Valve) ............................................................................................ 15 233693 Fitting....................................................................................................................... 15 16485 O-Ring................................................................................................................. 16 1570362 Housing (Transmission)........................................................................................... 17 235691 Fitting....................................................................................................................... 77 16484 O-Ring................................................................................................................. 78 1547447 Oil Seal.................................................................................................................... 19 1550584 Yoke (27 Tooth)........................................................................................................ 1

10 86229 Washer .................................................................................................................... 111 15135 Washer .................................................................................................................... 112 15158 Lockwasher ............................................................................................................. 113 18595 Capscrew ................................................................................................................ 114 1550571 Screen (Suction)...................................................................................................... 115 1550572 Spring (Suction Screen) .......................................................................................... 116 1487067 Fitting....................................................................................................................... 116 16485 O-Ring................................................................................................................. 117 1595423 Clutch Pack Assembly (Counter/Reverse) (☞ Figure 5-13) .................................. 118 1595424 Clutch Pack Assembly (Forward-High) (☞ Figure 5-12) ........................................ 119 1541232 Sensor ..................................................................................................................... 120 292500 Capscrew ................................................................................................................ 221 292680 Lockwasher ............................................................................................................. 222 1541231 Sensor (Speed) ....................................................................................................... 123 1565135 Gear (Output) .......................................................................................................... 124 1359458 Capscrew ................................................................................................................ 1625 292682 Lockwasher ............................................................................................................. 2326 1550581 Housing (Front Cover) ............................................................................................. 127 1550582 Gasket (Cover To Transmission Housing) ............................................................... 128 292516 Capscrew ................................................................................................................ 329 334560 Magnet .................................................................................................................... 130 44309 Bearing (Charge Pump) .......................................................................................... 131 213099 Snap Ring................................................................................................................ 132 1525686 Nut........................................................................................................................... 133 1516851 Spacer ..................................................................................................................... 134 1585750 Gear (Idler) .............................................................................................................. 135 44306 Ball Bearing............................................................................................................. 136 43209 Ball Bearing............................................................................................................. 137 303100 Pin ........................................................................................................................... 438 1553270 Snubber................................................................................................................... 239 1553475 O-Ring..................................................................................................................... 140 222444 Fitting....................................................................................................................... 140 16486 O-Ring................................................................................................................. 141 303150 Pin ........................................................................................................................... 442 1525693 Compression Spring (Regulator)............................................................................. 143 1525692 Spool (Regulator) .................................................................................................... 144 1553403 O-Ring..................................................................................................................... 1

©2005 HYSTER COMPANY 5-23See Service Manualfor service procedures.

Page 21: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

UNIT CODE L177EUROPE 06/2005

TRANSMISSIONDUAL SPEEDSHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY

45 1569768 Shield ...................................................................................................................... 146 1527879 Capscrew ................................................................................................................ 147 1380849 Trim.......................................................................................................................... 2

1566457 Baffle (Not Illustrated).............................................................................................. 1

FOOTNOTES:a Dry Brakesb Wet Brakes

5-24 ©2005 HYSTER COMPANYSee Service Manualfor service procedures.

Page 22: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

UNIT CODE L177EUROPE 06/2005

TRANSMISSION (Figure 5-11)DUAL SPEEDSHEET 2 OF 2

5-26 ©2005 HYSTER COMPANYSee Service Manualfor service procedures.

Page 23: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

06/2005UNIT CODE L177

EUROPE

TRANSMISSIONDUAL SPEEDSHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

a 1529896 Transmission Assembly (Dual Speed) ......................................................................... 1b 1593993 Transmission Assembly (Single Speed) ...................................................................... 1

1 1550566 Housing (Torque Convertor) .................................................................................... 12 1544217 Oil Seal.................................................................................................................... 13 44310 Ball Bearing............................................................................................................. 14 145481 O-Ring..................................................................................................................... 15 1541556 Sprocket .................................................................................................................. 16 1544216 Bearing.................................................................................................................... 17 1544218 Sealing Ring ............................................................................................................ 18 136985 Capscrew ................................................................................................................ 49 1525677 Stator Assembly ...................................................................................................... 19 1516826 Bushing ............................................................................................................... 1

10 16682 O-Ring..................................................................................................................... 111 1595422 Clutch Pack Assembly (Input/Forward-Low) (☞ Figure 5-14) ................................ 112 1550573 Gasket (Torque Convertor Housing To Cover) ........................................................ 113 1515654 Sensor (Coolant Temperature) ................................................................................ 114 292680 Lockwasher ............................................................................................................. 215 292500 Capscrew ................................................................................................................ 216 1550567 Cover (Torque Convertor Housing).......................................................................... 117 188210 Fitting....................................................................................................................... 117 16983 O-Ring................................................................................................................. 118 43209 Ball Bearing............................................................................................................. 119 1550580 Sprocket (Driven)..................................................................................................... 120 1494750 Chain (Drive Pump)................................................................................................. 121 44307 Bearing.................................................................................................................... 122 1525696 Gasket (Charge Pump) ........................................................................................... 123 a 1552853 Charge Pump (27.0 CC/REV) ................................................................................. 123 b 2073470 Charge Pump (32.4 CC/REV Without Boost).......................................................... 123 b 2076527 Charge Pump (32.4 CC/REV With Boost)............................................................... 124 292681 Lockwasher ............................................................................................................. 725 296022 Capscrew ................................................................................................................ 426 1566169 Cover ....................................................................................................................... 127 1566166 Tube (Dipstick)......................................................................................................... 128 1516818 Dipstick.................................................................................................................... 129 169690 Hose ........................................................................................................................ 130 1569616 Clamp...................................................................................................................... 231 164488 Clamp...................................................................................................................... 132 136681 Capscrew ................................................................................................................ 333 1566168 Tube......................................................................................................................... 134 1487063 Fitting....................................................................................................................... 134 16483 O-Ring................................................................................................................. 135 2075558 Filter ........................................................................................................................ 136 1558515 Fitting....................................................................................................................... 137 292526 Capscrew ................................................................................................................ 138 292683 Lockwasher ............................................................................................................. 139 320161 Washer .................................................................................................................... 1

FOOTNOTES:a Dry Brakesb Wet Brakes

©2005 HYSTER COMPANY 5-27See Service Manualfor service procedures.

Page 24: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

UNIT CODE L177EUROPE 06/2005

FORWARD CLUTCH, HIGH (Figure 5-12)DUAL SPEED TRANSMISSION

5-28 ©2005 HYSTER COMPANYSee Service Manualfor service procedures.

Page 25: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

06/2005UNIT CODE L177

EUROPE

FORWARD CLUTCH, HIGHDUAL SPEED TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

1595424 Clutch Pack Assembly (Forward-High) ........................................................................ 11 . . . . . Seal ......................................................................................................................... 22 1537455 Bearing (Ball) .......................................................................................................... 13 1581097 Gear and Shaft Assembly ....................................................................................... 14 . . . . . Seal ......................................................................................................................... 15 . . . . . Seal ......................................................................................................................... 16 1552525 Piston ...................................................................................................................... 17 1581108 Spring...................................................................................................................... 18 1581098 Spring...................................................................................................................... 19 1581099 Spring Guide ........................................................................................................... 1

10 1581100 Snap Ring................................................................................................................ 111 . . . . . Conical Plate ........................................................................................................... 112 . . . . . Friction Plate ........................................................................................................... 513 . . . . . Separator Plate ....................................................................................................... 414 1543094 Pressure Plate (5.8 mm) ......................................................................................... 114 1537449 Pressure Plate (6.0 mm) ......................................................................................... 114 1543096 Pressure Plate (5.6 mm) ......................................................................................... 114 1543097 Pressure Plate (5.4 mm) ......................................................................................... 114 1543098 Pressure Plate (5.2 mm) ......................................................................................... 115 1581109 Back Plate ............................................................................................................... 116 . . . . . O-Ring..................................................................................................................... 117 1537450 Snap Ring................................................................................................................ 118 124603 Bearing.................................................................................................................... 119 1581107 Snap Ring................................................................................................................ 120 1581105 Spacer ..................................................................................................................... 121 1595430 Clutch Gear ............................................................................................................. 122 43207 Ball Bearing............................................................................................................. 123 1581106 Snap Ring................................................................................................................ 1

1595426 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 16) ................................... 11543102 Clutch Pack Plates Kit (Includes Items 11-13)............................................................. 11595425 Clutch Pack Seals Kit (Includes Items 1, 4-5, 16)........................................................ 1

©2005 HYSTER COMPANY 5-29See Service Manualfor service procedures.

Page 26: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

UNIT CODE L177EUROPE 06/2005

REVERSE CLUTCH (Figure 5-13)DUAL SPEED TRANSMISSION

5-30 ©2005 HYSTER COMPANYSee Service Manualfor service procedures.

Page 27: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

06/2005UNIT CODE L177

EUROPE

REVERSE CLUTCHDUAL SPEED TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

1595423 Clutch Pack Assembly (Counter/Reverse)................................................................... 11 . . . . . Seal ......................................................................................................................... 22 2029343 Bearing.................................................................................................................... 23 1581097 Gear and Shaft Assembly ....................................................................................... 14 . . . . . Seal ......................................................................................................................... 15 . . . . . Seal ......................................................................................................................... 16 1552525 Piston ...................................................................................................................... 17 1581108 Spring...................................................................................................................... 18 1581098 Spring...................................................................................................................... 19 1581099 Spring Guide ........................................................................................................... 1

10 1581100 Snap Ring................................................................................................................ 111 . . . . . Conical Plate ........................................................................................................... 112 . . . . . Friction Plate ........................................................................................................... 513 . . . . . Separator Plate ....................................................................................................... 414 1543094 Pressure Plate (5.8 mm) ......................................................................................... 114 1537449 Pressure Plate (6.0 mm) ......................................................................................... 114 1543096 Pressure Plate (5.6 mm) ......................................................................................... 114 1543097 Pressure Plate (5.4 mm) ......................................................................................... 114 1543098 Pressure Plate (5.2 mm) ......................................................................................... 115 1581109 Back Plate ............................................................................................................... 116 . . . . . O-Ring..................................................................................................................... 117 1537450 Snap Ring................................................................................................................ 118 124603 Bearing.................................................................................................................... 119 1581107 Snap Ring................................................................................................................ 120 1581105 Spacer ..................................................................................................................... 121 43207 Ball Bearing............................................................................................................. 222 1581106 Snap Ring................................................................................................................ 123 1595429 Clutch Gear ............................................................................................................. 1

1595426 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 16) ................................... 11543102 Clutch Pack Plates Kit (Includes Items 11-13)............................................................. 11595425 Clutch Pack Seals Kit (Includes Items 1, 4-5, 16)........................................................ 1

©2005 HYSTER COMPANY 5-31See Service Manualfor service procedures.

Page 28: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

UNIT CODE L177EUROPE 06/2005

INPUT CLUTCH, LOW (Figure 5-14)DUAL SPEED TRANSMISSION

5-32 ©2005 HYSTER COMPANYSee Service Manualfor service procedures.

Page 29: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

06/2005UNIT CODE L177

EUROPE

INPUT CLUTCH, LOWDUAL SPEED TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

1595422 Clutch Pack Assembly (Input/Forward-Low) ................................................................ 11 . . . . . Seal ......................................................................................................................... 32 2029343 Bearing.................................................................................................................... 13 1581112 Gear and Shaft Assembly ....................................................................................... 14 . . . . . Seal ......................................................................................................................... 15 . . . . . Seal ......................................................................................................................... 16 1552525 Piston ...................................................................................................................... 17 1581108 Spring...................................................................................................................... 18 1581098 Spring...................................................................................................................... 19 1581099 Spring Guide ........................................................................................................... 1

10 1581100 Snap Ring................................................................................................................ 111 . . . . . Conical Plate ........................................................................................................... 112 . . . . . Friction Plate ........................................................................................................... 513 . . . . . Separator Plate ....................................................................................................... 414 1543094 Pressure Plate (5.8 mm) ......................................................................................... 114 1537449 Pressure Plate (6.0 mm) ......................................................................................... 114 1543096 Pressure Plate (5.6 mm) ......................................................................................... 114 1543097 Pressure Plate (5.4 mm) ......................................................................................... 114 1543098 Pressure Plate (5.2 mm) ......................................................................................... 115 1581109 Back Plate ............................................................................................................... 116 . . . . . Ring ......................................................................................................................... 117 1537450 Snap Ring................................................................................................................ 118 124603 Bearing.................................................................................................................... 119 1581107 Snap Ring................................................................................................................ 120 1581105 Spacer ..................................................................................................................... 121 1595428 Clutch Gear ............................................................................................................. 122 43207 Ball Bearing............................................................................................................. 223 1581106 Snap Ring................................................................................................................ 1

1595426 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 16) ................................... 11543102 Clutch Pack Plates Kit (Includes Items 11-13)............................................................. 11595425 Clutch Pack Seals Kit (Includes Items 1, 4-5, 16)........................................................ 1

©2005 HYSTER COMPANY 5-33See Service Manualfor service procedures.

Page 30: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

UNIT CODE L177EUROPE 06/2005

CONTROL VALVE (Figure 5-15)TRANSMISSION

5-34 ©2005 HYSTER COMPANYSee Service Manualfor service procedures.

Page 31: TRANSMISSION MOUNTING (Figure 5-1)evrocar.ru/katalog/Hyster/H3.00FT(L177)/transmission.pdfUNIT CODE L177 EUROPE 06/2005 TRANSMISSION COOLING (Figure 5-3) MAZDA 2.0L AND 2.2L, LPG SERPENTINE

06/2005UNIT CODE L177

EUROPE

CONTROL VALVETRANSMISSION

ITEM PART NO. DESCRIPTION QTY

1570361 Control Valve ............................................................................................................... 11 1570363 Body ........................................................................................................................ 12 2070263 Transducer............................................................................................................... 23 1545546 Fitting....................................................................................................................... 23 16481 O-Ring................................................................................................................. 24 1530722 Proportional Valve ................................................................................................... 25 293742 Capscrew ................................................................................................................ 66 1590866 Spring (Return)........................................................................................................ 17 1590865 Spool (Cut-Off) ........................................................................................................ 18 1590839 Spool Stop............................................................................................................... 19 233693 Fitting....................................................................................................................... 39 16485 O-Ring................................................................................................................. 3

10 1520660 Solenoid Valve......................................................................................................... 111 1544758 Spool (Torque Convertor Regulator) ....................................................................... 112 1550561 Spring (Torque Convertor Regulator) ...................................................................... 113 1544759 Spool (Torque Convertor Regulator) ....................................................................... 114 1514138 Spring (Torque Convertor Regulator) ...................................................................... 115 1562310 Clip .......................................................................................................................... 116 292681 Lockwasher ............................................................................................................. 117 136681 Capscrew ................................................................................................................ 1

©2005 HYSTER COMPANY 5-35See Service Manualfor service procedures.