electrical system (figure 4-1) rh chassisevrocar.ru/katalog/hyster/h3.00ft(l177)/electric.pdfunit...

UNIT CODE L177EUROPE 06/2005

ELECTRICAL SYSTEM (Figure 4-1)RH CHASSIS

4-2 ©2005 HYSTER COMPANYSee Service Manualfor service procedures.

06/2005UNIT CODE L177

EUROPE

ELECTRICAL SYSTEMRH CHASSIS

ITEM PART NO. DESCRIPTION QTY

1 2063093 Power Distribution Module (☞ Figure 4-9) ................................................................. 12 1582464 Fastener....................................................................................................................... 63 1582442 Clip .............................................................................................................................. 14 1588027 Bracket......................................................................................................................... 15 1529366 Capscrew..................................................................................................................... 16 1584944 Battery Tray.................................................................................................................. 17 1402883 Fuse Puller .................................................................................................................. 18 1534417 Capscrew..................................................................................................................... 49 1559928 Seal ............................................................................................................................. 1

10 1502543 Nut (Flange)................................................................................................................. 111 1500912 Clip .............................................................................................................................. 612 a 1563909 Connector .................................................................................................................... 113 1527264 Horn............................................................................................................................. 114 1527879 Capscrew..................................................................................................................... 415 1480237 Clip Nut ........................................................................................................................ 416 2075561 Wire Harness (RH Chassis) (Mazda 2.0L and 2.2L) (☞ Figure 4-16) ....................... 116 2075560 Wire Harness (RH Chassis) (GM 2.4L) (☞ Figure 4-17) ........................................... 116 2075562 Wire Harness (RH Chassis) (Yanmar 2.6L and 3.3L Diesel) (☞ Figure 4-18) ........... 117 1585529 Link (Battery Hold Down)............................................................................................. 118 1383331 Battery (Wet) ............................................................................................................... 119 2065745 Link (Battery Hold Down)............................................................................................. 120 1502543 Nut (Flange)................................................................................................................. 121 1540805 Cap .............................................................................................................................. 122 1582337 Bracket......................................................................................................................... 123 2074320 Wire Harness (Remote Keyswitch) .............................................................................. 124 1493465 Connector................................................................................................................ 125 1330414 Secondary Lock....................................................................................................... 226 1330437 Terminal (Pin) .......................................................................................................... 227 1497433 Terminal Ring .......................................................................................................... 228 190383 Boot ......................................................................................................................... 229 254007 Ignition Switch ............................................................................................................. 130 262798 Ignition Key .................................................................................................................. 1

FOOTNOTES:a For Use With GM And Mazda Engines Only

©2005 HYSTER COMPANY 4-3See Service Manualfor service procedures.


ENGINE ELECTRICAL COMPONENTS (Figure 4-2)MAZDA 2.0L AND 2.2L

LPG



EUROPE

ENGINE ELECTRICAL COMPONENTSMAZDA 2.0L AND 2.2L

LPG


1 1556342 Sensor (Oxygen) ......................................................................................................... 12 1368886 Washer ........................................................................................................................ 13 1539962 Sensor (Air Temperature) ............................................................................................ 14 1368743 Washer ........................................................................................................................ 15 2026608 Oil Pressure Switch ..................................................................................................... 16 1361867 Temperature Sender .................................................................................................... 17 1553985 O-Ring ......................................................................................................................... 18 1554030 Distributor (☞ Figure 4-4) .......................................................................................... 19 1450928 Alternator ..................................................................................................................... 1

10 1361890 Nut ............................................................................................................................... 111 1361891 Bolt .............................................................................................................................. 312 1361846 Bracket......................................................................................................................... 113 1361888 Bolt .............................................................................................................................. 114 1368844 Bolt .............................................................................................................................. 115 1362113 Ignition Cable Set ........................................................................................................ 115 1361840 Cable (Spark Plug) .................................................................................................. 115 1361841 Cable (Spark Plug) .................................................................................................. 115 1361842 Cable (Spark Plug) .................................................................................................. 115 1361843 Cable (Spark Plug) .................................................................................................. 116 1361838 Support.................................................................................................................... 117 1361837 Spark Plug ................................................................................................................... 418 1553984 Coil Wire ...................................................................................................................... 119 1495412 V-Belt ........................................................................................................................... 120 1361845 Strap ............................................................................................................................ 121 1361881 Bolt .............................................................................................................................. 122 326898 Bolt .............................................................................................................................. 123 1553996 Bracket......................................................................................................................... 124 1553997 Screw Set .................................................................................................................... 125 1527571 Ignition Coil .................................................................................................................. 126 1545443 Condenser ................................................................................................................... 127 1545444 Igniter........................................................................................................................... 128 1548352 Sensor b ...................................................................................................................... 129 1582324 Screw........................................................................................................................... 230 1495413 Hose ............................................................................................................................ 131 1361895 Bolt .............................................................................................................................. 132 1534424 Starter.......................................................................................................................... 1



ENGINE ELECTRICAL SYSTEM (Figure 4-3)MAZDA 2.0L AND 2.2L

LPG



EUROPE

ENGINE ELECTRICAL SYSTEMMAZDA 2.0L AND 2.2L

LPG


1 1542439 Clamp .......................................................................................................................... 12 1502061 Clamp .......................................................................................................................... 13 1534417 Capscrew..................................................................................................................... 94 2069225 Battery Cable (Negative) ............................................................................................. 14 148789 Terminal................................................................................................................... 14 1564044 Fitting....................................................................................................................... 14 128408 Clamp...................................................................................................................... 14 806426 Fitting....................................................................................................................... 15 1527879 Capscrew..................................................................................................................... 46 2065855 Wire Harness (LPG Engine) ........................................................................................ 17 1502543 Nut (Flange)................................................................................................................. 18 1560121 Bracket......................................................................................................................... 19 2061383 Battery Cable (Positive) ............................................................................................... 19 148792 Terminal................................................................................................................... 19 16079 Terminal................................................................................................................... 19 806426 Fitting....................................................................................................................... 19 1536304 Boot ......................................................................................................................... 19 1560091 Boot ......................................................................................................................... 1

10 1539085 Nut ............................................................................................................................... 111 1539086 Lockwasher.................................................................................................................. 112 1529366 Capscrew..................................................................................................................... 213 296380 Lockwasher.................................................................................................................. 114 1556623 Bolt .............................................................................................................................. 115 2065857 Engine Control Unit (2.0L) ........................................................................................... 115 2070685 Engine Control Unit (2.2L) ........................................................................................... 116 1514429 Nut (Flange)................................................................................................................. 117 325182 Nut ............................................................................................................................... 918 1586495 Capscrew..................................................................................................................... 419 1549398 Nut ............................................................................................................................... 220 1556838 Plate ............................................................................................................................ 121 1527571 Ignition Coil .................................................................................................................. 122 1545444 Igniter........................................................................................................................... 123 1545443 Condenser ................................................................................................................... 124 296150 Capscrew..................................................................................................................... 225 1480237 Clip Nut ........................................................................................................................ 426 1581526 Formed Bracket ........................................................................................................... 127 1537692 Sensor (Oil Pressure) .................................................................................................. 128 367224 Adapter ........................................................................................................................ 129 1515654 Sensor (Coolant Temperature) .................................................................................... 130 141259 Fitting........................................................................................................................... 131 1529257 Sensor (Air Flow Restriction)....................................................................................... 132 1501970 Switch (Low Pressure)................................................................................................. 133 14349 Fitting........................................................................................................................... 1



DISTRIBUTOR (Figure 4-4)MAZDA 2.0L AND 2.2L

LPG


1554030 Distributor .................................................................................................................... 11 1554033 Cap.......................................................................................................................... 12 1554034 Rotor........................................................................................................................ 13 1554032 Cover ....................................................................................................................... 1



EUROPE

ALTERNATOR AND MOUNTING (Figure 4-5)YANMAR 2.6L AND 3.3L

DIESEL


1 1599869 Alternator ..................................................................................................................... 12 1599893 Bolt .............................................................................................................................. 13 1599894 Nut ............................................................................................................................... 14 1599897 Bolt .............................................................................................................................. 15 1599895 Belt Adjuster ................................................................................................................ 16 1599896 Bolt .............................................................................................................................. 1



BATTERY CABLES (Figure 4-6)GM 2.4L

LPG



EUROPE

BATTERY CABLESGM 2.4L

LPG


1 2061381 Battery Cable (Positive) ............................................................................................... 11 1536304 Boot ......................................................................................................................... 11 1560091 Boot ......................................................................................................................... 11 16079 Terminal................................................................................................................... 11 148792 Terminal................................................................................................................... 11 806426 Fitting....................................................................................................................... 12 2069224 Battery Cable (Negative) ............................................................................................. 12 148789 Terminal................................................................................................................... 12 1564044 Fitting....................................................................................................................... 12 16079 Terminal................................................................................................................... 12 128408 Clamp...................................................................................................................... 12 806426 Fitting....................................................................................................................... 13 212786 Clamp .......................................................................................................................... 24 1527879 Capscrew..................................................................................................................... 15 1502543 Nut (Flange)................................................................................................................. 16 1480237 Clip Nut ........................................................................................................................ 17 296380 Lockwasher.................................................................................................................. 18 1529366 Capscrew..................................................................................................................... 19 1527876 Capscrew..................................................................................................................... 1



ENGINE ELECTRICAL SYSTEM (Figure 4-7)YANMAR 2.6L AND 3.3L, DIESEL

WITH OVERHEAD GUARD



EUROPE

ENGINE ELECTRICAL SYSTEMYANMAR 2.6L AND 3.3L, DIESEL

WITH OVERHEAD GUARD


1 2060844 Wire Harness (Engine) (☞ Figure 4-21) .................................................................... 12 1539086 Lockwasher.................................................................................................................. 13 1539085 Nut ............................................................................................................................... 14 1529257 Sensor (Air Flow Restriction)....................................................................................... 15 367224 Adapter ........................................................................................................................ 16 1566654 Sensor (Oil Pressure) .................................................................................................. 17 1560678 Nut ............................................................................................................................... 28 1582150 Bracket......................................................................................................................... 19 1529366 Capscrew..................................................................................................................... 4

10 1582151 Bracket......................................................................................................................... 111 1527562 Isolation Mount ............................................................................................................ 212 1454967 Relay (Glow Plug)........................................................................................................ 113 1514429 Nut (Flange)................................................................................................................. 214 320152 Washer ........................................................................................................................ 115 292676 Lockwasher.................................................................................................................. 116 302015 Screw........................................................................................................................... 117 1541231 Sensor (Speed) ........................................................................................................... 118 296379 Washer ........................................................................................................................ 219 1515654 Sensor (Coolant Temperature) .................................................................................... 120 1594055 Bracket......................................................................................................................... 121 1527878 Capscrew..................................................................................................................... 122 1542440 Clamp (Swivel)............................................................................................................. 123 1591454 Bracket......................................................................................................................... 124 2065098 Wire Harness (Alternator)............................................................................................ 124 1454860 Connector................................................................................................................ 124 1454829 Fuse (60 Amp)......................................................................................................... 124 1454862 Cover (With Seal) .................................................................................................... 124 1566146 Boot ......................................................................................................................... 124 1454827 Seal ......................................................................................................................... 224 1454828 Terminal................................................................................................................... 224 148615 Terminal................................................................................................................... 125 320154 Washer ........................................................................................................................ 126 1537551 Clip Nut ........................................................................................................................ 127 302027 Screw........................................................................................................................... 128 136687 Nut ............................................................................................................................... 129 2066344 Battery Cable (Positive) ............................................................................................... 129 148792 Terminal................................................................................................................... 129 16079 Terminal................................................................................................................... 129 806426 Fitting....................................................................................................................... 129 1560091 Boot ......................................................................................................................... 129 1536304 Boot ......................................................................................................................... 130 2069226 Battery Cable (Negative) ............................................................................................. 130 148789 Terminal................................................................................................................... 130 16079 Terminal................................................................................................................... 130 1564044 Fitting....................................................................................................................... 130 128408 Clamp...................................................................................................................... 130 806426 Fitting....................................................................................................................... 131 296380 Lockwasher.................................................................................................................. 132 1529366 Capscrew..................................................................................................................... 233 1502061 Clamp .......................................................................................................................... 1



ENGINE ELECTRICAL SYSTEMYANMAR 2.6L AND 3.3L, DIESEL

WITH OVERHEAD GUARD


34 1599845 Starter.......................................................................................................................... 135 1528889 Capscrew..................................................................................................................... 1



COWL ELECTRICAL (Figure 4-8)



EUROPE

COWL ELECTRICAL


1 2070269 Wire Harness (Cowl) (☞ Figure 4-22) ....................................................................... 12 1600190 Bracket......................................................................................................................... 13 1531975 Bracket......................................................................................................................... 14 1529366 Capscrew..................................................................................................................... 45 1500912 Clip .............................................................................................................................. 36 1582464 Fastener....................................................................................................................... 37 1582465 Bracket......................................................................................................................... 18 1510115 Capscrew..................................................................................................................... 39 e 2068339 Vehicle System Manager ............................................................................................. 19 cd 2068340 Vehicle System Manager ............................................................................................. 19 bc 2068344 Vehicle System Manager ............................................................................................. 1

10 2058909 Wire Harness (Electronic Control Valve) (Four Function) (☞ Figure 4-24) ................ 110 2060198 Wire Harness (Electronic Control Valve) (Three Function) (☞ Figure 4-23) .............. 111 1563841 Connector .................................................................................................................... 1

a 1554902 Screw........................................................................................................................... 2

FOOTNOTES:a Not Ilustratedb With Cabc With Electronic Hydraulicsd With Overhead Guarde Without Electronic Hydraulics



POWER DISTRIBUTION MODULE (Figure 4-9)


2063093 Power Distribution Module ........................................................................................... 11 2044712 Relay (30 Amp) ....................................................................................................... 22 1528315 Relay (20 Amp) ....................................................................................................... 53 1528132 Fuse (20 Amp)......................................................................................................... 54 1528133 Fuse (30 Amp)......................................................................................................... 25 1528630 Semiconductor ........................................................................................................ 16 1528631 Resistor (68 Ohm, 5 Watt) ...................................................................................... 17 1544255 Fuse (25 Amp)......................................................................................................... 3



EUROPE

INSTRUMENT CLUSTER (Figure 4-10)

KEY:A: Standard Ignition Switch - With CabB: Standard Ignition Switch - With Overhead Guard

QTYITEM PART NO. DESCRIPTION A B

1 2060837 Lever (Detent) (Forward/Reverse Shift Lever) ..................................................... 1 11 2060838 Lever (Momentary) (Turn Signal Lever) ............................................................... 1 12 2076695 Instrument Cluster ............................................................................................... .. 12 2076696 Instrument Cluster ............................................................................................... 1 ..3 2066485 Bezel.................................................................................................................... 1 14 2066484 Decal (RH Display, All Options) ........................................................................... 1 15 a 2066482 Overlay (RH Display) ........................................................................................... 1 16 2060032 Cover (Display Lever) .......................................................................................... 1 17 1337197 Key Set ................................................................................................................ 1 17 186304 Key .................................................................................................................. 2 28 2057948 Ignition Switch ..................................................................................................... 1 19 1527879 Capscrew............................................................................................................. 4 4

10 1554902 Screw................................................................................................................... 5 511 2060033 Cover (Keyswitch) ................................................................................................ 1 112 2069431 Decal (LH Instrument Cluster) ............................................................................. .. 112 2066483 Decal (LH Instrument Cluster) ............................................................................. 1 ..

FOOTNOTES:a Remove Panels From Overlay As Required For Truck Configuration.



JOYSTICK AND ELECTRONIC CONTROL LEVERS (Figure 4-11)



EUROPE

JOYSTICK AND ELECTRONIC CONTROL LEVERS

KEY:A: Three Function, Without ClampingB: Three Function, With ClampingC: Four Function, Without ClampingD: Four Function, With Clamping

QTYITEM PART NO. DESCRIPTION A B C D

1585906 Joystick Control (Without Interlock) ............................................... 1 1 .. ..1585907 Joystick Control (Without Interlock) ............................................... .. .. 1 11585908 Joystick Control (With Interlock) .................................................... 1 1 .. ..1585909 Joystick Control (With Interlock) .................................................... .. .. 1 1

1 2075224 Joystick (Without Interlock)........................................................ 1 1 .. ..1 2075225 Joystick (Without Interlock)........................................................ .. .. 1 11 2075226 Joystick (With Interlock)............................................................. 1 1 .. ..1 2075227 Joystick (With Interlock)............................................................. .. .. 1 12 1598283 Screw ........................................................................................ 4 4 4 43 1550647 Housing (Upper) ........................................................................ 1 1 1 14 320154 Washer ...................................................................................... 4 4 4 45 292678 Lockwasher ............................................................................... 4 4 4 46 292667 Nut............................................................................................. 4 4 4 47 1550646 Housing (Lower) ........................................................................ 1 1 1 18 2062718 Capscrew .................................................................................. 6 6 6 69 1552107 Bracket ...................................................................................... 1 1 1 1

10 2062070 Wire Harness (Joystick) ............................................................ 1 1 1 110 1463140 Terminal (Pin)........................................................................ 6 6 6 610 1530960 Connector ............................................................................. 1 1 1 110 1530961 Secondary Lock .................................................................... 1 1 1 110 1550495 Connector ............................................................................. 1 1 1 110 1550496 Terminal (Socket) .................................................................. 6 6 6 610 1532904 Connector ............................................................................. 1 1 1 110 1463193 Secondary Lock .................................................................... 1 1 1 111 1569995 Bushing ..................................................................................... 1 1 1 112 1514429 Nut (Flange) .............................................................................. 4 4 4 413 1579847 Bracket ...................................................................................... 1 1 1 114 2064790 Mini-Levers .................................................................................... 1 .. .. ..14 1598222 Mini-Lever Plug Kit .................................................................... 1 .. .. ..14 1598221 Mini-Lever Interlock Switch Kit .................................................. 1 .. .. ..14 1598223 Momentary Switch Plug Kit ....................................................... 2 .. .. ..14 1555731 Lever Kit .................................................................................... 3 .. .. ..14 2075911 Mini-Levers .................................................................................... .. 1 .. ..14 1598222 Mini-Lever Plug Kit .................................................................... .. 1 .. ..14 1598221 Mini-Lever Interlock Switch Kit .................................................. .. 1 .. ..14 1598223 Momentary Switch Plug Kit ....................................................... .. 2 .. ..14 1555731 Lever Kit .................................................................................... .. 2 .. ..14 1591185 Mini-Lever Interlock Kit .............................................................. .. 1 .. ..14 b 2075913 Mini-Levers .................................................................................... 1 .. .. ..14 b 1598222 Mini-Lever Plug Kit .................................................................... 1 .. .. ..14 b 1598221 Mini-Lever Interlock Switch Kit .................................................. 1 .. .. ..14 b 1598223 Momentary Switch Plug Kit ....................................................... 2 .. .. ..14 b 1555731 Lever Kit .................................................................................... 2 .. .. ..14 b 1591185 Mini-Lever Interlock Kit .............................................................. 1 .. .. ..14 b 2075916 Mini-Levers .................................................................................... .. 1 .. ..



JOYSTICK AND ELECTRONIC CONTROL LEVERS

QTYITEM PART NO. DESCRIPTION A B C D

14 b 1555731 Lever Kit .................................................................................... .. 1 .. ..14 b 1591185 Mini-Lever Interlock Kit .............................................................. .. 2 .. ..14 2064807 Mini-Levers .................................................................................... .. .. 1 ..14 1598222 Mini-Lever Plug Kit .................................................................... .. .. 1 ..14 1598221 Mini-Lever Interlock Switch Kit .................................................. .. .. 1 ..14 1598223 Momentary Switch Plug Kit ....................................................... .. .. 2 ..14 1555731 Lever Kit .................................................................................... .. .. 4 ..14 2075912 Mini-Levers .................................................................................... .. .. .. 114 1598222 Mini-Lever Plug Kit .................................................................... .. .. .. 114 1598221 Mini-Lever Interlock Switch Kit .................................................. .. .. .. 114 1598223 Momentary Switch Plug Kit ....................................................... .. .. .. 214 1555731 Lever Kit .................................................................................... .. .. .. 314 1591185 Mini-Lever Interlock Kit .............................................................. .. .. .. 114 b 2075914 Mini-Levers .................................................................................... .. .. 1 ..14 b 1598222 Mini-Lever Plug Kit .................................................................... .. .. 1 ..14 b 1598221 Mini-Lever Interlock Switch Kit .................................................. .. .. 1 ..14 b 1598223 Momentary Switch Plug Kit ....................................................... .. .. 2 ..14 b 1555731 Lever Kit .................................................................................... .. .. 3 ..14 b 1591185 Mini-Lever Interlock Kit .............................................................. .. .. 1 ..14 b 2075917 Mini-Levers .................................................................................... .. .. .. 114 b 1598222 Mini-Lever Plug Kit .................................................................... .. .. .. 114 b 1598221 Mini-Lever Interlock Switch Kit .................................................. .. .. .. 114 b 1598223 Momentary Switch Plug Kit ....................................................... .. .. .. 214 b 1555731 Lever Kit .................................................................................... .. .. .. 214 b 1591185 Mini-Lever Interlock Kit .............................................................. .. .. .. 2

a 1598222 Mini-Lever Plug Kit .................................................................... 1 1 1 1a 1598221 Mini-Lever Interlock Switch Kit .................................................. 1 1 1 1a 1598223 Momentary Switch Plug Kit ....................................................... 2 2 2 2

FOOTNOTES:a Not Illustratedb With Return To Set Tilt



LIGHTS (Figure 4-12)BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE

WITH OVERHEAD GUARD



EUROPE

LIGHTSBRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE

WITH OVERHEAD GUARD


1 2056824 Light (Stop,Turn,Tail, And Back-Up)............................................................................. 21 . . . . . Bracket (☞ Figure 1-2) ............................................................................................... 22 2056826 Reflector (Tail) ............................................................................................................. 23 1565125 Screw........................................................................................................................... 44 2064836 Work Light (Rear) ........................................................................................................ 14 2070553 Work Light (RH Front).................................................................................................. 14 2070554 Work Light (LH Front) .................................................................................................. 15 1495122 Bulb ......................................................................................................................... 16 1581670 Strobe Light Assembly................................................................................................. 17 1382130 Strobe Light ............................................................................................................. 18 1526082 Lens (Amber) ...................................................................................................... 19 1309775 Bulb..................................................................................................................... 1

10 1561559 Connector................................................................................................................ 111 1561755 Secondary Lock....................................................................................................... 112 1463138 Pin ........................................................................................................................... 213 1565076 Bracket......................................................................................................................... 114 1302024 Guard........................................................................................................................... 115 1586759 Capscrew..................................................................................................................... 216 1586428 Nut ............................................................................................................................... 217 1531001 Insert............................................................................................................................ 218 1586495 Capscrew..................................................................................................................... 219 2074737 Wire Harness (☞ Figure 4-25) ................................................................................... 120 1539584 Grommet (Vehicle System Manager)........................................................................... 121 1560447 Grommet (RH Tail Light) .............................................................................................. 122 1560448 Grommet (LH Tail Light)............................................................................................... 123 1537551 Clip Nut ........................................................................................................................ 424 2070561 Turn Signal (RH Front)................................................................................................. 124 2070563 Cap.......................................................................................................................... 224 1493466 Connector................................................................................................................ 124 1330415 Lock......................................................................................................................... 124 1330437 Terminal (Pin) .......................................................................................................... 325 2070562 Turn Signal (LH Front) ................................................................................................. 125 2070563 Cap.......................................................................................................................... 225 1493466 Connector................................................................................................................ 125 1330415 Lock......................................................................................................................... 125 1330437 Terminal (Pin) .......................................................................................................... 326 1608654 Capscrew..................................................................................................................... 427 1608589 Trim (RH Marker) ......................................................................................................... 128 1608590 Trim (LH Marker).......................................................................................................... 1



LIGHTS (Figure 4-13)BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE

WITH CAB



EUROPE

LIGHTSBRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE

WITH CAB


1 2056824 Light (Stop,Turn,Tail, And Back-Up)............................................................................. 21 . . . . . Bracket (☞ Figure 1-2) ............................................................................................... 22 2056826 Reflector (Tail) ............................................................................................................. 23 1565125 Screw........................................................................................................................... 44 2064836 Work Light (Rear) ........................................................................................................ 14 2064837 Work Light (RH Front).................................................................................................. 14 2064838 Work Light (LH Front) .................................................................................................. 15 1495122 Bulb ......................................................................................................................... 16 1581670 Strobe Light Assembly................................................................................................. 17 1382130 Strobe Light ............................................................................................................. 18 1526082 Lens (Amber) ...................................................................................................... 19 1309775 Bulb..................................................................................................................... 1

10 1561559 Connector................................................................................................................ 111 1561755 Secondary Lock....................................................................................................... 112 1463138 Pin ........................................................................................................................... 213 1565076 Bracket......................................................................................................................... 114 1302024 Guard........................................................................................................................... 115 1586759 Capscrew..................................................................................................................... 216 1586428 Nut ............................................................................................................................... 217 1531558 Insert............................................................................................................................ 218 1586495 Capscrew..................................................................................................................... 219 1532759 Bracket......................................................................................................................... 120 1532775 Clip .............................................................................................................................. 121 1586495 Capscrew..................................................................................................................... 222 1531558 Insert............................................................................................................................ 223 1537551 Clip Nut ........................................................................................................................ 424 1558771 Bracket......................................................................................................................... 125 1588583 Bracket......................................................................................................................... 226 1583611 Capscrew..................................................................................................................... 427 1531557 Insert............................................................................................................................ 428 1598333 Wire Harness............................................................................................................... 129 1608591 Trim (RH Marker) ......................................................................................................... 130 2070561 Turn Signal (RH Front)................................................................................................. 131 1608654 Capscrew..................................................................................................................... 432 2070562 Turn Signal (LH Front) ................................................................................................. 133 1608592 Trim (LH Marker).......................................................................................................... 1



TRANSMISSION ELECTRICAL SYSTEM (Figure 4-14)



EUROPE

TRANSMISSION ELECTRICAL SYSTEM

KEY:A: Single SpeedB: Dual Speed

QTYITEM PART NO. DESCRIPTION A B

1 2070731 Wire Harness (Transmission) (Single Speed) (☞ Figure 4-27) .......................... 1 ..1 2075644 Wire Harness (Transmission) (Dual Speed) (☞ Figure 4-26) ............................ .. 12 287851 Capscrew............................................................................................................. 2 23 292681 Lockwasher.......................................................................................................... 2 24 . . . . . Bracket................................................................................................................. 1 15 1539086 Lockwasher.......................................................................................................... 1 16 1539085 Nut ....................................................................................................................... 1 17 1531519 Bracket................................................................................................................. 1 18 1581176 Bracket................................................................................................................. .. 19 1584127 Bracket................................................................................................................. 1 ..



MAST ELECTRICAL (Figure 4-15)


1 302398 Nut ............................................................................................................................... 22 1589621 Sensor (Mast) .............................................................................................................. 13 98644 Grommet ................................................................................................................. 24 1493466 Connector................................................................................................................ 15 1330415 Lock......................................................................................................................... 16 1330437 Terminal (Pin) .......................................................................................................... 37 1592071 Bracket......................................................................................................................... 18 1592076 Bracket......................................................................................................................... 19 1527883 Capscrew..................................................................................................................... 1

10 1553897 Capscrew..................................................................................................................... 2



WIRE HARNESS (Figure 4-16)RH CHASSIS

MAZDA 2.0L AND 2.2L, LPG



EUROPE

WIRE HARNESSRH CHASSIS



2075561 Wire Harness (RH Chassis) ........................................................................................ 11 1525570 Connector (Vehicle System Manager)..................................................................... 11 1530037 Secondary Lock....................................................................................................... 11 1463139 Terminal .............................................................................................................. 91 1484377 Plug..................................................................................................................... 42 1525568 Connector (Vehicle System Manager)..................................................................... 12 1530037 Secondary Lock....................................................................................................... 12 1463139 Terminal .............................................................................................................. 72 1484377 Plug..................................................................................................................... 53 1525567 Connector (Vehicle System Manager)..................................................................... 13 1530037 Secondary Lock....................................................................................................... 13 1463139 Terminal .............................................................................................................. 93 1484377 Plug..................................................................................................................... 34 1525563 Connector (Vehicle System Manager)..................................................................... 14 1500913 Secondary Lock....................................................................................................... 14 1330438 Socket (Terminal) ................................................................................................ 84 1363886 Socket ................................................................................................................. 45 1489655 Connector (To Cowl Harness) ................................................................................. 15 1330416 Secondary Lock....................................................................................................... 15 1330437 Terminal (Pin)...................................................................................................... 46 1493428 Connector (12-Way) (To Cowl Harness).................................................................. 16 1500913 Secondary Lock....................................................................................................... 16 1330438 Socket (Terminal) ................................................................................................ 96 1484377 Plug..................................................................................................................... 37 1525567 Connector (Vehicle System Manager)..................................................................... 17 1529046 Secondary Lock....................................................................................................... 17 1463139 Terminal .............................................................................................................. 67 1484377 Plug..................................................................................................................... 68 1525569 Connector (Vehicle System Manager)..................................................................... 18 1529046 Secondary Lock....................................................................................................... 18 1463139 Terminal .............................................................................................................. 98 1484377 Plug..................................................................................................................... 39 1476064 Connector (Horn) .................................................................................................... 19 1476109 Secondary Lock....................................................................................................... 19 1330355 Terminal .............................................................................................................. 39 1330356 Seal..................................................................................................................... 29 1476108 Seal..................................................................................................................... 1

10 1521184 Connector (Power Distribution Module)................................................................... 110 1521188 Secondary Lock....................................................................................................... 110 1330281 Terminal .............................................................................................................. 510 1521989 Terminal .............................................................................................................. 110 1327164 Plug..................................................................................................................... 210 1402888 Seal..................................................................................................................... 110 1323579 Seal..................................................................................................................... 511 1521183 Connector (Power Distribution Module)................................................................... 111 1521188 Secondary Lock....................................................................................................... 111 1330281 Terminal .............................................................................................................. 411 1521989 Terminal .............................................................................................................. 311 1323579 Seal..................................................................................................................... 711 1327164 Plug..................................................................................................................... 1






12 1534828 Clip .......................................................................................................................... 113 1329152 Connector (Hydraulic Filter) .................................................................................... 113 1329151 Secondary Lock .................................................................................................. 113 1330281 Terminal .............................................................................................................. 213 1402888 Seal..................................................................................................................... 214 1329150 Connector (End Cap) .............................................................................................. 114 1329151 Secondary Lock .................................................................................................. 114 1327164 Plug..................................................................................................................... 215 1521185 Connector (Power Distribution Module)................................................................... 115 1521188 Secondary Lock....................................................................................................... 115 1330281 Terminal .............................................................................................................. 515 1521989 Terminal .............................................................................................................. 215 1323579 Seal..................................................................................................................... 715 1327164 Plug..................................................................................................................... 116 1521186 Connector (Power Distribution Module)................................................................... 116 1521188 Secondary Lock....................................................................................................... 116 1521989 Terminal .............................................................................................................. 716 1323579 Seal..................................................................................................................... 716 1327164 Plug..................................................................................................................... 117 1514602 Connector (Accessory 2)......................................................................................... 117 1514603 Secondary Lock....................................................................................................... 117 1554359 Terminal .............................................................................................................. 317 1330439 Plug ......................................................................................................................... 118 1514597 Connector (End Cap) .............................................................................................. 118 1330439 Plug..................................................................................................................... 419 1572588 Switch (Hood Switch) .............................................................................................. 120 1541991 Connector (To Seat Harness).................................................................................. 120 1541992 Secondary Lock....................................................................................................... 120 1463139 Terminal .............................................................................................................. 821 1490242 Connector (Alternate Horn Button).......................................................................... 121 1490243 Secondary Lock....................................................................................................... 121 1330438 Socket (Terminal) ................................................................................................ 222 1351681 Connector (End Cap) .............................................................................................. 123 1402815 Clip .......................................................................................................................... 224 1351683 Connector (End Cap) .............................................................................................. 125 1493430 Connector (To Back-Up Alarm) ............................................................................... 125 1529052 Secondary Lock....................................................................................................... 125 1330438 Socket (Terminal) ................................................................................................ 626 1329150 Connector (End Cap) .............................................................................................. 126 1329151 Secondary Lock....................................................................................................... 126 1327164 Plug ......................................................................................................................... 227 1329152 Connector (Coolant Level)....................................................................................... 127 1329151 Secondary Lock....................................................................................................... 127 1330281 Terminal .............................................................................................................. 227 1402888 Seal..................................................................................................................... 228 1525577 Connector (End Cap) .............................................................................................. 129 1489656 Connector (Bus Terminal) ................................................................................... 129 1489657 Secondary Lock....................................................................................................... 129 1330438 Socket (Terminal) ................................................................................................ 430 1493465 Connector (Key Switch)........................................................................................... 1



EUROPE




30 1330414 Secondary Lock .................................................................................................. 130 1330437 Terminal (Pin)...................................................................................................... 231 1490242 Connector (Key Switch)........................................................................................... 131 1490243 Secondary Lock....................................................................................................... 131 1330438 Socket (Terminal) ................................................................................................ 232 1534282 Clip .......................................................................................................................... 433 1500899 Clip .......................................................................................................................... 134 1502627 Connector (To Transmission Harness) .................................................................... 134 1330438 Socket (Terminal) ................................................................................................ 1734 1484377 Plug..................................................................................................................... 635 1531501 Connector (To Engine Harness) .............................................................................. 135 1330438 Socket (Terminal) ................................................................................................ 835 1554359 Terminal .............................................................................................................. 335 1484377 Plug..................................................................................................................... 1735 1330439 Plug..................................................................................................................... 136 1514602 Connector (To Lights/Cab Harness) ........................................................................ 136 1514603 Secondary Lock....................................................................................................... 136 1554359 Terminal .............................................................................................................. 437 . . . . . End Cap .................................................................................................................. ..37 1514597 Connector ........................................................................................................... 137 1330439 Plug..................................................................................................................... 438 . . . . . End Cap .................................................................................................................. ..38 1480187 Connector ........................................................................................................... 138 1330439 Plug..................................................................................................................... 239 1545202 Connector (Accessory 1)......................................................................................... 139 1546697 Secondary Lock....................................................................................................... 139 1554359 Terminal .............................................................................................................. 240 1587778 Clip .......................................................................................................................... 441 1509890 Clip .......................................................................................................................... 1



WIRE HARESS (Figure 4-17)RH CHASSISGM 2.4L, LPG



EUROPE

WIRE HARESSRH CHASSISGM 2.4L, LPG


2075560 Wire Harness (RH Chassis) ........................................................................................ 11 1525568 Connector (Vehicle System Manager)..................................................................... 11 1530037 Secondary Lock....................................................................................................... 11 1463139 Terminal .............................................................................................................. 71 1484377 Plug..................................................................................................................... 52 1525563 Connector (Vehicle System Manager)..................................................................... 12 1500913 Secondary Lock....................................................................................................... 12 1330438 Socket (Terminal) ................................................................................................ 82 1363886 Socket ................................................................................................................. 43 1489655 Connector (To Cowl Harness) ................................................................................. 13 1330416 Secondary Lock....................................................................................................... 13 1330437 Terminal (Pin)...................................................................................................... 44 1493428 Connector (12-Way) (To Cowl Harness).................................................................. 14 1500913 Secondary Lock....................................................................................................... 14 1330438 Socket (Terminal) ................................................................................................ 94 1484377 Plug..................................................................................................................... 35 1525567 Connector (Vehicle System Manager)..................................................................... 15 1529046 Secondary Lock....................................................................................................... 15 1463139 Terminal .............................................................................................................. 65 1484377 Plug..................................................................................................................... 66 1525569 Connector (Vehicle System Manager)..................................................................... 16 1529046 Secondary Lock....................................................................................................... 16 1463139 Terminal .............................................................................................................. 36 1484377 Plug..................................................................................................................... 97 1525567 Connector (Vehicle System Manager)..................................................................... 17 1530037 Secondary Lock....................................................................................................... 17 1463139 Terminal .............................................................................................................. 97 1484377 Plug..................................................................................................................... 38 1476064 Connector (Horn) .................................................................................................... 18 1476109 Secondary Lock....................................................................................................... 18 1330355 Terminal .............................................................................................................. 38 1330356 Seal..................................................................................................................... 28 1476108 Seal..................................................................................................................... 19 1521184 Connector (Power Distribution Module)................................................................... 19 1521188 Secondary Lock....................................................................................................... 19 1330281 Terminal .............................................................................................................. 69 1521989 Terminal .............................................................................................................. 19 1323579 Seal..................................................................................................................... 59 1402888 Seal..................................................................................................................... 29 1327164 Plug..................................................................................................................... 1

10 1521183 Connector (Power Distribution Module)................................................................... 110 1521188 Secondary Lock....................................................................................................... 110 1330281 Terminal .............................................................................................................. 410 1521989 Terminal .............................................................................................................. 310 1323579 Seal..................................................................................................................... 710 1327164 Plug..................................................................................................................... 111 1534828 Clip .......................................................................................................................... 112 1329152 Connector (Hydraulic Filter) .................................................................................... 112 1329151 Secondary Lock....................................................................................................... 112 1330281 Terminal .............................................................................................................. 2





12 1402888 Seal..................................................................................................................... 213 1329150 Connector (End Cap) .............................................................................................. 113 1329151 Secondary Lock .................................................................................................. 113 1327164 Plug..................................................................................................................... 214 1521185 Connector (Power Distribution Module)................................................................... 114 1521188 Secondary Lock....................................................................................................... 114 1330281 Terminal .............................................................................................................. 514 1521989 Terminal .............................................................................................................. 314 1323579 Seal..................................................................................................................... 815 1521186 Connector (Power Distribution Module)................................................................... 115 1521188 Secondary Lock....................................................................................................... 115 1521989 Terminal .............................................................................................................. 715 1323579 Seal..................................................................................................................... 715 1327164 Plug..................................................................................................................... 116 1514602 Connector (Accessory 2)......................................................................................... 116 1514603 Secondary Lock....................................................................................................... 116 1554359 Terminal .............................................................................................................. 316 1330439 Plug..................................................................................................................... 117 1514597 Connector (End Cap) .............................................................................................. 117 1330439 Plug ......................................................................................................................... 418 1572588 Switch (Hood Switch) .............................................................................................. 119 1541991 Connector (To Seat Harness).................................................................................. 119 1541992 Secondary Lock....................................................................................................... 119 1463139 Terminal .............................................................................................................. 820 1351681 Connector (End Cap) .............................................................................................. 121 1490242 Connector (Alternate Horn Button).......................................................................... 121 1490243 Secondary Lock....................................................................................................... 121 1330438 Socket (Terminal) ................................................................................................ 222 1493430 Connector (To Back-Up Alarm Harness) ................................................................. 122 1529052 Secondary Lock .................................................................................................. 122 1330438 Socket (Terminal) ................................................................................................ 623 1351683 Connector (End Cap) .............................................................................................. 124 1509888 Clip .......................................................................................................................... 125 1329150 Connector (End Cap) .............................................................................................. 125 1329151 Secondary Lock....................................................................................................... 125 1327164 Plug ......................................................................................................................... 226 1329152 Connector (Coolant Level)....................................................................................... 126 1329151 Secondary Lock....................................................................................................... 126 1330281 Terminal .............................................................................................................. 226 1402888 Seal..................................................................................................................... 227 1509890 Clip .......................................................................................................................... 128 1489656 Connector (Bus Terminal 2) .................................................................................... 128 1489657 Secondary Lock....................................................................................................... 128 1330438 Socket (Terminal) ................................................................................................ 429 1525577 Connector (End Cap) .............................................................................................. 130 1493465 Connector (Key Switch)........................................................................................... 130 1330414 Secondary Lock....................................................................................................... 130 1330437 Terminal (Pin)...................................................................................................... 231 1490242 Connector (Key Switch)........................................................................................... 131 1490243 Secondary Lock....................................................................................................... 1



EUROPE



31 1330438 Socket (Terminal) ................................................................................................ 232 1587778 Clip .......................................................................................................................... 433 1502627 Connector (To Transmission Harness) .................................................................... 133 1330438 Socket (Terminal) ................................................................................................ 1733 1484377 Plug..................................................................................................................... 634 1500899 Clip .......................................................................................................................... 135 1531501 Connector (To Engine Harness) .............................................................................. 135 1330438 Socket (Terminal) ................................................................................................ 935 1463139 Terminal................................................................................................................... 635 1554359 Terminal .............................................................................................................. 435 1484377 Plug..................................................................................................................... 1036 1534282 Clip .......................................................................................................................... 437 1514602 Connector (To Lights/Cab Harness) ........................................................................ 137 1514603 Secondary Lock....................................................................................................... 137 1554359 Terminal .............................................................................................................. 438 1514597 Connector (End Cap) .............................................................................................. 138 1330439 Plug ......................................................................................................................... 439 1545202 Connector (Accessory 1)......................................................................................... 139 1546697 Secondary Lock....................................................................................................... 139 1554359 Terminal .............................................................................................................. 240 1480187 Connector (End Cap) .............................................................................................. 140 1330439 Plug ......................................................................................................................... 241 1525570 Connector (Vehicle System Manager)..................................................................... 141 1530037 Secondary Lock....................................................................................................... 141 1463139 Terminal .............................................................................................................. 841 1484377 Plug..................................................................................................................... 442 1402815 Clip .......................................................................................................................... 2



WIRE HARNESS (Figure 4-18)RH CHASSIS

YANMAR 2.6L AND 3.3L, DIESEL



EUROPE




2075562 Wire Harness (RH Chassis) ........................................................................................ 11 1525570 Connector (Vehicle System Manager)..................................................................... 11 1463139 Terminal .............................................................................................................. 71 1484377 Plug..................................................................................................................... 51 1530037 Secondary Lock .................................................................................................. 12 1525568 Connector (Vehicle System Manager)..................................................................... 12 1463139 Terminal .............................................................................................................. 92 1484377 Plug..................................................................................................................... 32 1530037 Secondary Lock .................................................................................................. 13 1525567 Connector (Vehicle System Manager)..................................................................... 13 1530037 Secondary Lock .................................................................................................. 13 1463139 Terminal .............................................................................................................. 93 1484377 Plug..................................................................................................................... 34 1525563 Connector (Vehicle System Manager)..................................................................... 14 1500913 Secondary Lock .................................................................................................. 14 1330438 Socket (Terminal) ................................................................................................ 84 1363886 Socket ................................................................................................................. 45 1489655 Connector (To Cowl Harness) ................................................................................. 15 1330416 Secondary Lock .................................................................................................. 15 1330437 Terminal (Pin)...................................................................................................... 46 1493428 Connector (12-Way) (To Cowl Harness).................................................................. 16 1330438 Socket (Terminal) ................................................................................................ 96 1484377 Plug..................................................................................................................... 36 1500913 Secondary Lock .................................................................................................. 17 1525567 Connector (Vehicle System Manager)..................................................................... 17 1529046 Secondary Lock .................................................................................................. 17 1463139 Terminal .............................................................................................................. 67 1484377 Plug..................................................................................................................... 68 1525569 Connector (Vehicle System Manager)..................................................................... 18 1529046 Secondary Lock .................................................................................................. 18 1463139 Terminal .............................................................................................................. 98 1484377 Plug..................................................................................................................... 39 1476064 Connector (Horn) .................................................................................................... 19 1476109 Secondary Lock .................................................................................................. 19 1330356 Seal..................................................................................................................... 29 1330355 Terminal .............................................................................................................. 39 1476108 Seal..................................................................................................................... 1

10 1521184 Connector (Power Distribution Module)................................................................... 110 1521188 Secondary Lock .................................................................................................. 110 1323579 Seal..................................................................................................................... 510 1327164 Plug..................................................................................................................... 210 1330281 Terminal .............................................................................................................. 510 1521989 Terminal .............................................................................................................. 110 1402888 Seal..................................................................................................................... 111 1521183 Connector (Power Distribution Module)................................................................... 111 1521188 Secondary Lock .................................................................................................. 111 1323579 Seal..................................................................................................................... 711 1327164 Plug..................................................................................................................... 111 1330281 Terminal .............................................................................................................. 411 1521989 Terminal .............................................................................................................. 3






12 1534828 Clip .......................................................................................................................... 113 1329152 Connector (Hydraulic Filter) .................................................................................... 113 1329151 Secondary Lock .................................................................................................. 113 1330281 Terminal .............................................................................................................. 213 1402888 Seal..................................................................................................................... 214 1329150 Connector (End Cap) .......................................................................................... 114 1327164 Plug..................................................................................................................... 214 1329151 Secondary Lock .................................................................................................. 115 1521185 Connector (Power Distribution Module)................................................................... 115 1521188 Secondary Lock .................................................................................................. 115 1323579 Seal..................................................................................................................... 815 1521989 Terminal .............................................................................................................. 215 1330281 Terminal .............................................................................................................. 615 1521989 Terminal .............................................................................................................. 216 1521186 Connector (Power Distribution Module)................................................................... 116 1521188 Secondary Lock .................................................................................................. 116 1323579 Seal..................................................................................................................... 716 1327164 Plug..................................................................................................................... 116 1521989 Terminal .............................................................................................................. 717 1514602 Connector (Accessory 2)......................................................................................... 117 1514603 Secondary Lock .................................................................................................. 117 1330439 Plug..................................................................................................................... 117 1554359 Terminal .............................................................................................................. 318 1514597 Connector (End Cap) .............................................................................................. 118 1330439 Plug..................................................................................................................... 419 1572588 Switch (Hood Switch) .............................................................................................. 120 1541991 Connector (To Seat Harness).................................................................................. 120 1541992 Secondary Lock .................................................................................................. 120 1463139 Terminal .............................................................................................................. 821 1490242 Connector (Alternate Horn Button).......................................................................... 121 1561519 Connector ........................................................................................................... 121 1330438 Socket (Terminal) ................................................................................................ 222 1351681 Connector (End Cap) .............................................................................................. 123 1509890 Clip .......................................................................................................................... 124 1351683 Connector (End Cap) .............................................................................................. 125 1493430 Connector (To Back-Up Alarm) ............................................................................... 125 1529052 Secondary Lock .................................................................................................. 125 1330438 Socket (Terminal) ................................................................................................ 626 1329150 Connector (End Cap) .............................................................................................. 126 1329151 Secondary Lock....................................................................................................... 126 1327164 Plug ......................................................................................................................... 227 1329152 Connector (Coolant Level)....................................................................................... 127 1329151 Secondary Lock .................................................................................................. 127 1330281 Terminal .............................................................................................................. 227 1402888 Seal..................................................................................................................... 228 1525577 Connector (End Cap) .............................................................................................. 129 1489656 Connector (Bus Terminal) ................................................................................... 129 1489657 Secondary Lock .................................................................................................. 129 1330438 Socket (Terminal) ................................................................................................ 430 1493465 Connector (Key Switch)........................................................................................... 1



EUROPE




30 1330414 Secondary Lock .................................................................................................. 130 1330437 Terminal (Pin)...................................................................................................... 231 1490242 Connector (Key Switch)........................................................................................... 131 1490243 Secondary Lock .................................................................................................. 131 1330438 Socket (Terminal) ................................................................................................ 232 1534282 Clip .......................................................................................................................... 433 1500899 Clip .......................................................................................................................... 134 1502627 Connector (To Transmission Harness) .................................................................... 134 1330438 Socket (Terminal) ................................................................................................ 1634 1484377 Plug..................................................................................................................... 735 1531501 Connector (To Engine Harness) .............................................................................. 135 1330438 Socket (Terminal) ................................................................................................ 1335 1330439 Plug..................................................................................................................... 135 1484377 Plug..................................................................................................................... 635 1554359 Terminal .............................................................................................................. 335 1463139 Terminal .............................................................................................................. 636 1514602 Connector (To Lights/Cab Harness) ........................................................................ 136 1514603 Secondary Lock .................................................................................................. 136 1554359 Terminal .............................................................................................................. 437 . . . . . (End Cap) ................................................................................................................ ..37 1514597 Connector ........................................................................................................... 137 1330439 Plug..................................................................................................................... 438 . . . . . (End Cap) ................................................................................................................ ..38 1480187 Connector ........................................................................................................... 138 1330439 Plug..................................................................................................................... 239 1545202 Connector (Accessory 1)......................................................................................... 139 1554359 Terminal .............................................................................................................. 239 1546697 Secondary Lock .................................................................................................. 140 1402815 Clip .......................................................................................................................... 241 1587778 Clip .......................................................................................................................... 442 1509888 Clip .......................................................................................................................... 243 1525569 Connector (Vehicle System Manager)..................................................................... 143 1530037 Secondary Lock .................................................................................................. 143 1463139 Terminal .............................................................................................................. 1143 1484377 Plug..................................................................................................................... 1



WIRE HARNESS (Figure 4-19)ENGINE




EUROPE

WIRE HARNESSENGINE



2065855 Wire Harness (LPG Engine) ........................................................................................ 11 1493458 E-Ring ..................................................................................................................... 12 1402890 Terminal................................................................................................................... 13 1532775 Clip .......................................................................................................................... 24 1561518 Connector (Oxygen Sensor).................................................................................... 15 1465468 Connector................................................................................................................ 26 1547482 Connector................................................................................................................ 27 1567333 Clip .......................................................................................................................... 28 1532777 Clip .......................................................................................................................... 49 1547482 Connector................................................................................................................ 1

10 1378652 Connector Body....................................................................................................... 111 1454862 Cover (With Seal) (Alternator) ................................................................................. 112 1378418 Fuse (50 Amp)......................................................................................................... 113 1543553 Fuse Holder............................................................................................................. 114 1558226 Bracket .................................................................................................................... 115 1402816 Clip .......................................................................................................................... 116 1531237 Body (Igniter)........................................................................................................... 117 1531239 Connector (Coil) ...................................................................................................... 118 1482651 Connector (Condenser)........................................................................................... 219 1531240 Body (Distributor) .................................................................................................... 120 1532761 Bracket .................................................................................................................... 421 1329150 Connector (LPG Low Pressure Switch)................................................................... 122 1474764 Connector (Idle LPG Solenoid) ............................................................................... 123 1465469 Receptacle (Air Filter Restriction)............................................................................ 124 1465468 Connector (Air Filter Restriction Sensor)................................................................. 125 1474763 Connector (Main LPG Solenoid) ............................................................................. 126 1327957 Connector (Oil Pressure Sensor) ............................................................................ 127 1520864 Boot (Alternator) ...................................................................................................... 128 129888 Terminal................................................................................................................... 129 1323586 Connector (Coolant Temperature)........................................................................... 130 1308259 Connector Body (Alternator) ................................................................................... 131 1532776 Clip .......................................................................................................................... 132 1560441 Connector (MAP Sensor) ........................................................................................ 133 1531991 Connector (Throttle Position Sensor) ...................................................................... 134 1531231 Connector (Governor) ............................................................................................. 135 1482654 Connector (Injector)................................................................................................. 136 1547479 Housing ................................................................................................................... 137 1500899 Clip .......................................................................................................................... 138 1558228 Bracket .................................................................................................................... 239 1531502 Connector (Chassis Harness) ................................................................................. 140 1581313 Connector (Starter) ................................................................................................. 141 1581315 Terminal................................................................................................................... 1




GM 2.4L, LPG



EUROPE

WIRE HARNESSENGINE

GM 2.4L, LPG


2053099 Wire Harness (Engine) ................................................................................................ 11 1327957 Connector................................................................................................................ 12 1327164 Plug ......................................................................................................................... 13 1465469 Receptacle .............................................................................................................. 14 1323578 Pin ........................................................................................................................... 15 1323586 Connector................................................................................................................ 16 1500900 Clip .......................................................................................................................... 57 1532759 Bracket .................................................................................................................... 18 1532758 Bracket .................................................................................................................... 19 1532779 Clip .......................................................................................................................... 3



EUROPE

WIRE HARNESSENGINE



2060844 Wire Harness (Engine) ................................................................................................ 11 1559049 Terminal (Glow Plug) ............................................................................................... 11 190382 Boot ......................................................................................................................... 12 1454860 Connector (Fuse) .................................................................................................... 12 1382695 Connector ........................................................................................................... 22 1382694 Fuse Connector .................................................................................................. 22 1454829 Fuse (60 Amp)......................................................................................................... 12 1454862 Cover (With Seal) .................................................................................................... 13 1546673 Connector (Engine RPM Sensor)............................................................................ 13 1323576 Terminal .............................................................................................................. 34 1559049 Terminal (Starter Solenoid) ..................................................................................... 14 190382 Boot ......................................................................................................................... 15 148611 Terminal (Starter Stud) ............................................................................................ 16 1547368 Connector (Alternator)............................................................................................. 16 1565098 Fitting .................................................................................................................. 27 1582484 Connector (Fuel Shut-Off Solenoid) ........................................................................ 18 1582486 Connector (Cold Start Aid) ...................................................................................... 19 1521328 Terminal (Relay Power To Glow Plugs) ................................................................... 19 190383 Boot ......................................................................................................................... 1

10 325789 Fitting (Relay Ground) ............................................................................................. 111 1521328 Terminal (Fused Power Positive) ............................................................................. 111 190383 Boot ......................................................................................................................... 112 325789 Fitting (Relay Signal) ............................................................................................... 113 1547369 Connector (Fuel Filter/Water Separator) ................................................................. 114 1476077 Connector (Fuel Level Sensor)................................................................................ 114 1323576 Terminal .............................................................................................................. 215 1525584 Connector (Throttle Position Sensor) ...................................................................... 115 1532571 Terminal .............................................................................................................. 616 1323586 Connector (Water Temperature Sensor) ................................................................. 116 1323576 Terminal .............................................................................................................. 217 1465469 Receptacle (Air Filter Sensor) ................................................................................. 117 1323578 Pin....................................................................................................................... 217 1402888 Seal..................................................................................................................... 217 1498416 Terminal................................................................................................................... 218 1327957 Connector (Low Engine Oil Pressure Switch) ......................................................... 118 1532571 Terminal .............................................................................................................. 319 1330419 Connector (Pull Actuator) ........................................................................................ 119 1330436 Terminal .............................................................................................................. 219 1330424 Secondary Lock....................................................................................................... 119 1351681 Connector................................................................................................................ 120 1531502 Connector (Engine To Chassis)............................................................................... 120 1484709 Terminal (Pin)...................................................................................................... 320 1330437 Terminal (Pin)...................................................................................................... 1920 1330439 Plug ......................................................................................................................... 721 1500901 Clip .......................................................................................................................... 122 1509888 Clip .......................................................................................................................... 223 1532776 Clip .......................................................................................................................... 424 1532761 Bracket .................................................................................................................... 4



WIRE HARNESS (Figure 4-22)COWL



EUROPE

WIRE HARNESSCOWL


2070269 Wire Harness............................................................................................................... 11 1525568 Connector (Vehicle System Manager)..................................................................... 11 1463139 Terminal .............................................................................................................. 101 1484377 Plug..................................................................................................................... 22 1529046 Secondary Lock....................................................................................................... 13 1525584 Connector (Accelerator Pedal) ................................................................................ 13 1532571 Terminal .............................................................................................................. 64 1525573 Connector................................................................................................................ 15 1489656 Connector (To Monotrol Harness) ........................................................................... 15 1330438 Socket (Terminal) ................................................................................................ 46 1489657 Secondary Lock....................................................................................................... 17 1509890 Clip .......................................................................................................................... 48 1484397 Connector (To Mast Harness) ................................................................................. 18 1330438 Socket (Terminal) ................................................................................................ 39 1463194 Secondary Lock....................................................................................................... 1

10 1351682 End Cap .................................................................................................................. 111 1327957 Connector (Brake Pressure).................................................................................... 111 1532571 Terminal .............................................................................................................. 312 1484397 Connector (Brake Pedal) ......................................................................................... 112 1330438 Socket (Terminal) ................................................................................................ 313 1463194 Secondary Lock....................................................................................................... 114 1402816 Clip .......................................................................................................................... 115 1484397 Connector (Park Brake)........................................................................................... 115 1330438 Socket (Terminal) ................................................................................................ 316 1463194 Secondary Lock....................................................................................................... 117 1324310 Terminal................................................................................................................... 117 1566227 Terminal (Optional) .................................................................................................. 117 1324309 Sleeve ................................................................................................................. 117 1566076 Seal (Optional) .................................................................................................... 118 1324310 Terminal................................................................................................................... 118 1566227 Terminal (Optional) .................................................................................................. 118 1324309 Sleeve ................................................................................................................. 118 1566076 Seal (Optional) .................................................................................................... 119 1534828 Clip .......................................................................................................................... 120 1525577 Connector................................................................................................................ 121 1489656 Connector (Bus Terminal 1) .................................................................................... 121 1330438 Socket (Terminal) ................................................................................................ 422 1489657 Secondary Lock....................................................................................................... 123 1525567 Connector (Display)................................................................................................. 123 1463139 Terminal .............................................................................................................. 523 1484377 Plug..................................................................................................................... 724 1529046 Secondary Lock....................................................................................................... 125 1566116 Connector (Diagnostic)............................................................................................ 125 1330438 Socket (Terminal) ................................................................................................ 326 1532664 Secondary Lock....................................................................................................... 127 1566117 Dust Cap ................................................................................................................. 128 1500899 Clip .......................................................................................................................... 229 1490242 Connector (Horn Button) ......................................................................................... 129 1330438 Socket (Terminal) ................................................................................................ 230 1490243 Secondary Lock....................................................................................................... 131 1534282 Clip .......................................................................................................................... 1



WIRE HARNESSCOWL


32 1525570 Connector (Vehicle System Manager)..................................................................... 132 1463139 Terminal .............................................................................................................. 732 1484377 Plug..................................................................................................................... 533 1529046 Secondary Lock....................................................................................................... 134 1500925 Connector (RH Chassis) ......................................................................................... 134 1330437 Terminal (Pin)...................................................................................................... 934 1330439 Plug..................................................................................................................... 335 1352603 Secondary Lock....................................................................................................... 136 1489656 Connector (RH Chassis) ......................................................................................... 136 1330438 Socket (Terminal) ................................................................................................ 437 1489657 Secondary Lock....................................................................................................... 1



WIRE HARNESS (Figure 4-23)ELECTRONIC CONTROL VALVE

THREE FUNCTION



EUROPE

WIRE HARNESSELECTRONIC CONTROL VALVE

THREE FUNCTION


2060198 Wire Harness (Electronic Control Valve) ..................................................................... 11 1525564 Connector (Vehicle System Manager)..................................................................... 11 1330438 Socket (Terminal) ................................................................................................ 91 1330439 Plug..................................................................................................................... 31 1525564 Connector................................................................................................................ 11 1500913 Secondary Lock....................................................................................................... 12 1402815 Clip .......................................................................................................................... 43 1531162 Connector (2A Tilt) .................................................................................................. 13 1562649 Seal..................................................................................................................... 23 1402814 Terminal .............................................................................................................. 24 190383 Boot ......................................................................................................................... 45 1531162 Connector (2B Tilt) .................................................................................................. 15 1562649 Seal..................................................................................................................... 25 1402814 Terminal .............................................................................................................. 26 1493435 Socket (3B Auxiliary 1) ............................................................................................ 16 1562649 Seal..................................................................................................................... 26 1402814 Terminal .............................................................................................................. 27 1493435 Socket (3A Auxiliary 1) ............................................................................................ 17 1562649 Seal..................................................................................................................... 27 1402814 Terminal .............................................................................................................. 28 1490242 Connector (Lift)........................................................................................................ 18 1330438 Socket (Terminal) ................................................................................................ 28 1490243 Secondary Lock....................................................................................................... 19 1490242 Connector (Lower)................................................................................................... 19 1330438 Socket (Terminal) ................................................................................................ 29 1490243 Secondary Lock....................................................................................................... 1



WIRE HARNESS (Figure 4-24)ELECTRONIC CONTROL VALVE

FOUR FUNCTION



EUROPE

WIRE HARNESSELECTRONIC CONTROL VALVE

FOUR FUNCTION


2058909 Wire Harness (Electronic Control Valve) ..................................................................... 11 1525564 Connector (Vehicle System Manager)..................................................................... 11 1330438 Socket (Terminal) ................................................................................................ 121 1500913 Secondary Lock....................................................................................................... 12 1402815 Clip .......................................................................................................................... 43 1531162 Connector (2A Tilt) .................................................................................................. 13 1562649 Seal..................................................................................................................... 23 1402814 Terminal .............................................................................................................. 24 190383 Boot ......................................................................................................................... 65 1493447 Socket Housing (4A Auxiliary 2) .............................................................................. 15 1562649 Seal..................................................................................................................... 25 1402814 Terminal .............................................................................................................. 26 1493447 Socket Housing (4B Auxiliary 2) .............................................................................. 16 1562649 Seal..................................................................................................................... 26 1402814 Terminal .............................................................................................................. 27 1531162 Connector (2B Tilt) .................................................................................................. 17 1562649 Seal..................................................................................................................... 27 1402814 Terminal .............................................................................................................. 28 1493435 Socket (3B Auxiliary 1) ............................................................................................ 18 1562649 Seal..................................................................................................................... 28 1402814 Terminal .............................................................................................................. 29 1493435 Socket (3A Auxiliary 1) ............................................................................................ 19 1562649 Seal..................................................................................................................... 29 1402814 Terminal .............................................................................................................. 2

10 1490242 Connector (Lift)........................................................................................................ 110 1330438 Socket (Terminal) ................................................................................................ 210 1490243 Secondary Lock .................................................................................................. 111 1490242 Connector (Lower)................................................................................................... 111 1330438 Socket (Terminal) ................................................................................................ 211 1490243 Secondary Lock .................................................................................................. 1



WIRE HARNESS (Figure 4-25)LIGHTS



EUROPE

WIRE HARNESSLIGHTS


2074737 Wire Harness (Lights).................................................................................................. 11 1525566 Connector (Vehicle System Manager)..................................................................... 11 1330439 Plug..................................................................................................................... 71 1330438 Socket (Terminal) ................................................................................................ 51 1500913 Secondary Lock .................................................................................................. 12 1514597 Connector (Chassis Harness) ................................................................................. 12 1484709 Terminal (Pin)...................................................................................................... 42 1514598 Secondary Lock .................................................................................................. 13 1490242 Connector (RH Front Work Lights) .......................................................................... 13 1363886 Socket ................................................................................................................. 23 1490243 Secondary Lock .................................................................................................. 14 1531486 Connector (RH Rear Signal Lights)......................................................................... 14 1330355 Terminal .............................................................................................................. 54 1330356 Seal..................................................................................................................... 14 1482668 Plug..................................................................................................................... 14 930591 Lock .................................................................................................................... 14 1476108 Seal..................................................................................................................... 45 1484557 Housing (Socket) (Strobe Lights) ............................................................................ 15 1484558 Retainer (Socket) ................................................................................................ 15 1463139 Terminal .............................................................................................................. 26 1490242 Connector (Rear Work Lights)................................................................................. 16 1363886 Socket ................................................................................................................. 26 1490243 Secondary Lock .................................................................................................. 17 1531486 Connector (LH Rear Signal Lights) ......................................................................... 17 1330355 Terminal .............................................................................................................. 57 1330356 Seal..................................................................................................................... 17 1482668 Plug..................................................................................................................... 17 930591 Lock .................................................................................................................... 17 1476108 Seal..................................................................................................................... 48 1490242 Connector (LH Front Work Lights)........................................................................... 18 1363886 Socket ................................................................................................................. 28 1490243 Secondary Lock .................................................................................................. 19 1509890 Clip .......................................................................................................................... 2

10 1484397 Connector (LH Front Signal).................................................................................... 110 1330438 Socket (Terminal) ................................................................................................ 311 1484397 Connector (RH Front Signal) ................................................................................... 111 1330438 Socket (Terminal) ................................................................................................ 3



WIRE HARNESS (Figure 4-26)TRANSMISSION

DUAL SPEED



EUROPE

WIRE HARNESSTRANSMISSION

DUAL SPEED


2075644 Wire Harness (Transmission) ...................................................................................... 11 1500919 Connector (To Chassis)........................................................................................... 11 1330437 Terminal (Pin)...................................................................................................... 171 1484377 Plug..................................................................................................................... 62 1402813 Clip .......................................................................................................................... 13 1490242 Connector (Clutch Forward 2)............................................................................. 13 1330438 Socket (Terminal) ................................................................................................ 24 1490243 Secondary Lock....................................................................................................... 15 1490242 Connector (Clutch Forward 1) ................................................................................. 15 1330438 Socket (Terminal) ................................................................................................ 26 1490243 Secondary Lock....................................................................................................... 17 1327957 Connector (Forward 1 Pressure) ............................................................................. 17 1532571 Terminal .............................................................................................................. 38 1490242 Connector (Clutch Reverse 1) ................................................................................. 18 1330438 Socket (Terminal) ................................................................................................ 29 1490243 Secondary Lock....................................................................................................... 1

10 1546673 Connector (Turbine Shaft RPM) .............................................................................. 110 1323576 Terminal .............................................................................................................. 311 1327957 Connector (Reverse 1 Pressure)............................................................................. 111 1532571 Terminal .............................................................................................................. 312 1558156 Connector (Tail Shaft RPM)..................................................................................... 112 1323576 Terminal .............................................................................................................. 413 1490242 Connector (Transmission Check Valve)................................................................... 113 1330438 Socket (Terminal) ................................................................................................ 214 1490243 Secondary Lock....................................................................................................... 115 1534828 Clip .......................................................................................................................... 116 1327957 Connector (Forward 2 Pressure) ............................................................................. 116 1532571 Terminal .............................................................................................................. 317 1402816 Clip .......................................................................................................................... 118 1509888 Clip .......................................................................................................................... 119 1402868 Connector (Transmission Temperature) .................................................................. 119 1323576 Terminal .............................................................................................................. 2



WIRE HARNESS (Figure 4-27)TRANSMISSIONSINGLE SPEED



EUROPE

WIRE HARNESSTRANSMISSIONSINGLE SPEED


2070731 Wire Harness (Transmission) ...................................................................................... 11 1500919 Connector (To Chassis)........................................................................................... 11 1330437 Terminal (Pin)...................................................................................................... 141 1330439 Plug..................................................................................................................... 92 1402813 Clip .......................................................................................................................... 13 1490242 Connector (Clutch Forward 1)............................................................................. 13 1330438 Socket (Terminal) ................................................................................................ 23 1490243 Secondary Lock .................................................................................................. 14 1402815 Clip .......................................................................................................................... 15 1327957 Connector (Forward 1 Pressure) ............................................................................. 15 1532571 Terminal .............................................................................................................. 36 1490242 Connector (Clutch Reverse 1) ................................................................................. 16 1330438 Socket (Terminal) ................................................................................................ 26 1490243 Secondary Lock .................................................................................................. 17 1546673 Connector (Turbine Shaft RPM) .............................................................................. 17 1323576 Terminal .............................................................................................................. 38 1327957 Connector (Reverse 1 Pressure)............................................................................. 18 1532571 Terminal .............................................................................................................. 39 1558156 Connector (Tail Shaft RPM)..................................................................................... 19 1323576 Terminal .............................................................................................................. 4

10 1490242 Connector (Transmission Charge Valve) ................................................................. 110 1490243 Secondary Lock .................................................................................................. 110 1330438 Socket (Terminal) ................................................................................................ 211 1402868 Connector (Transmission Temperature) .................................................................. 111 1323576 Terminal .............................................................................................................. 212 1509888 Clip .......................................................................................................................... 113 1402816 Clip .......................................................................................................................... 1


electrical system (figure 4-1) rh chassisevrocar.ru/katalog/hyster/h3.00ft(l177)/electric.pdfunit...

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