steering column and attaching parts (figure...

UNIT CODE L177EUROPE 06/2005

STEERING COLUMN AND ATTACHING PARTS (Figure 7-1)

ITEM PART NO. DESCRIPTION QTY

1 1512403 Capscrew..................................................................................................................... 42 1450503 Horn Button ................................................................................................................. 13 1531563 Steering Wheel (With Spinner) .................................................................................... 13 1551839 Steering Wheel (Without Spinner) ............................................................................... 14 1544566 Steering Column Assembly ......................................................................................... 15 1606912 Clip .............................................................................................................................. 16 a 1606750 Spacer ......................................................................................................................... 47 a 2079369 Isolator......................................................................................................................... 8

FOOTNOTES:a For Vehicles With Diesel Engines Only

7-2 ©2005 HYSTER COMPANYSee Service Manualfor service procedures.


STEERING COLUMN ASSEMBLY (Figure 7-2)


06/2005UNIT CODE L177

EUROPE

STEERING COLUMN ASSEMBLY


1544566 Steering Column Assembly (LPG)............................................................................... 11606891 Steering Column Assembly (Diesel) ............................................................................ 1

1 1562509 Support Kit .............................................................................................................. 12 . . . . . Support ............................................................................................................... 13 . . . . . Spacer................................................................................................................. 44 . . . . . Joint .................................................................................................................... 15 . . . . . Nut ...................................................................................................................... 26 . . . . . Washer................................................................................................................ 27 . . . . . Screw .................................................................................................................. 28 1562489 Shaft Kit (Upper)...................................................................................................... 19 . . . . . Shaft Assembly (Upper) ...................................................................................... 1

10 . . . . . Housing Assembly .............................................................................................. 111 1562492 Nut Kit...................................................................................................................... 112 . . . . . Nut ...................................................................................................................... 213 1562493 Shaft Kit (Lower)...................................................................................................... 114 . . . . . Shaft Assembly (Lower) ...................................................................................... 115 . . . . . Pin....................................................................................................................... 116 1562496 Contact Kit............................................................................................................... 117 . . . . . Contact Assembly (Horn).................................................................................... 118 . . . . . Screw .................................................................................................................. 419 . . . . . Fastener .............................................................................................................. 120 . . . . . Connector ........................................................................................................... 121 1562501 Pivot Kit (Lower) ...................................................................................................... 122 . . . . . Bolt (Pivot)........................................................................................................... 223 . . . . . Bushing ............................................................................................................... 224 . . . . . Nut ...................................................................................................................... 225 1562505 Gas Spring Kit ......................................................................................................... 126 . . . . . Gas Spring .......................................................................................................... 127 . . . . . Pin....................................................................................................................... 128 . . . . . Pin....................................................................................................................... 1

©2005 HYSTER COMPANY 7-5See Service Manualfor service procedures.


STEERING CONTROL UNIT (Figure 7-3)



EUROPE

STEERING CONTROL UNIT


2056868 Steering Control Unit (H2.0-3.0FT).............................................................................. 12056869 Steering Control Unit (H3.5FT).................................................................................... 1

1 . . . . . Dust Seal................................................................................................................. 12 . . . . . Housing ................................................................................................................... 13 . . . . . Relief Valve ............................................................................................................. 14 . . . . . Bushing ................................................................................................................... 15 . . . . . Check Ball ............................................................................................................... 16 . . . . . Check Ball ............................................................................................................... 17 . . . . . Seat ......................................................................................................................... 18 . . . . . O-Ring..................................................................................................................... 19 . . . . . Bearing Set ............................................................................................................. 1

10 . . . . . Ring ......................................................................................................................... 111 . . . . . Spool ....................................................................................................................... 112 . . . . . Pin ........................................................................................................................... 113 . . . . . Sleeve...................................................................................................................... 114 . . . . . Spring Set ............................................................................................................... 115 . . . . . Shaft ........................................................................................................................ 116 . . . . . O-Ring..................................................................................................................... 317 . . . . . Plate ........................................................................................................................ 118 . . . . . Gear Set .................................................................................................................. 119 . . . . . Gear Ring ................................................................................................................ 120 . . . . . Cover ....................................................................................................................... 121 . . . . . Washer .................................................................................................................... 722 . . . . . Special Screw.......................................................................................................... 223 . . . . . Capscrew ................................................................................................................ 524 . . . . . Priority Valve Plug ................................................................................................... 125 . . . . . Diagnostic Plug (Supply Pressure).......................................................................... 126 . . . . . Cap.......................................................................................................................... 127 . . . . . System Relief Valve ................................................................................................ 128 . . . . . O-Ring................................................................................................................. 129 . . . . . Back-Up Ring...................................................................................................... 130 . . . . . O-Ring................................................................................................................. 131 . . . . . Cartridge ............................................................................................................. 132 . . . . . Seat..................................................................................................................... 133 . . . . . Spring.................................................................................................................. 134 . . . . . Plug..................................................................................................................... 135 . . . . . Anti-Tamper Ring ................................................................................................ 136 . . . . . Snap Ring ........................................................................................................... 137 1581858 Steering Control Unit Bolt Kit....................................................................................... 1

1579908 Seal Kit (Includes Items 1, 8, 16, 21, 28-30, 34) ......................................................... 1



STEERING LINES (Figure 7-4)



EUROPE

STEERING LINES


1 2073016 Hose (H2.0-3.0FT)....................................................................................................... 11 2072903 Hose (H3.5FT)............................................................................................................. 12 2072902 Hose (H2.0-3.0FT)....................................................................................................... 12 2073017 Hose (H3.5FT)............................................................................................................. 13 1516201 Fitting........................................................................................................................... 13 265787 O-Ring..................................................................................................................... 13 16484 O-Ring..................................................................................................................... 14 1486742 Fitting........................................................................................................................... 14 265787 O-Ring..................................................................................................................... 14 16484 O-Ring..................................................................................................................... 15 1487063 Fitting........................................................................................................................... 25 265787 O-Ring..................................................................................................................... 25 1527813 O-Ring..................................................................................................................... 26 1544157 Clamp .......................................................................................................................... 67 1480237 Clip Nut ........................................................................................................................ 68 1527879 Capscrew..................................................................................................................... 6



STEER AXLE (Figure 7-5)



EUROPE

STEER AXLE


1 1525354 Mount........................................................................................................................... 22 1388838 Mount........................................................................................................................... 23 1537400 Steer Axle Frame......................................................................................................... 14 1321174 Steer Cylinder Assembly (☞ Figure 7-6) ................................................................... 15 293686 Capscrew..................................................................................................................... 86 58903 Snap Ring.................................................................................................................... 87 300752 Washer ........................................................................................................................ 88 1568271 Pin ............................................................................................................................... 49 300751 Bushing........................................................................................................................ 4

10 381298 Tie Rod ........................................................................................................................ 211 15225 Cotter Pin..................................................................................................................... 212 249289 Nut ............................................................................................................................... 213 300766 Sleeve.......................................................................................................................... 214 98525 Oil Seal ........................................................................................................................ 215 156194 Bearing Cup................................................................................................................. 416 156195 Bearing Cone............................................................................................................... 417 164639 Wear Sleeve ................................................................................................................ 218 44542 Oil Seal ........................................................................................................................ 219 163970 Bearing Cup................................................................................................................. 220 30273 Bearing Cone............................................................................................................... 221 1537667 Hub .............................................................................................................................. 222 317075 Bearing Cup................................................................................................................. 223 1383777 Nut ............................................................................................................................... 224 69029 Hub Cap ...................................................................................................................... 225 15227 Cotter Pin..................................................................................................................... 226 317076 Bearing Cone............................................................................................................... 227 1517836 Wheel Nut.................................................................................................................... 1228 1502276 Bolt .............................................................................................................................. 1229 1310599 Spindle (LH)................................................................................................................. 130 1315425 Spindle (RH) ................................................................................................................ 131 13957 Lube Fitting.................................................................................................................. 632 264973 Seal ............................................................................................................................. 233 300767 Spacer ......................................................................................................................... 234 300765 King Pin ....................................................................................................................... 235 226986 Pin ............................................................................................................................... 236 39352 O-Ring ......................................................................................................................... 237 293648 Capscrew..................................................................................................................... 438 320161 Washer ........................................................................................................................ 839 300937 Locknut ........................................................................................................................ 440 1543254 Plate ............................................................................................................................ 2



STEER CYLINDER (Figure 7-6)



EUROPE

STEER CYLINDER


1321174 Steer Cylinder Assembly ............................................................................................. 11 375634 Piston and Rod Assembly ....................................................................................... 11 375636 Piston .................................................................................................................. 11 375641 Rod ..................................................................................................................... 12 130825 O-Ring..................................................................................................................... 23 147973 Back-Up Ring .......................................................................................................... 24 375635 Shell ........................................................................................................................ 15 1321149 End Cap .................................................................................................................. 26 2044371 Piston Seal .............................................................................................................. 17 210183 Seal ......................................................................................................................... 28 203071 Rod Wiper ............................................................................................................... 2

1501413 Seal Kit (Includes Items 2-3, 6-8) ............................................................................ 1



STEER TIRES AND WHEELS (Figure 7-7)H2.0-2.5FT



EUROPE

STEER TIRES AND WHEELSH2.0-2.5FT

KEY:A: 6.00 x 9.00 Solid PneumaticB: 6.00 x 9 RadialC: 6.00 x 9-12 PRD: 6.00 x 9 Snap-On Tire

QTYITEM PART NO. DESCRIPTION A B C D

1 1543059 Tire ................................................................................................ 2 .. 2 ..1 1543062 Tire ................................................................................................ .. .. .. 21 1603491 Tire (Non-Marking) ........................................................................ .. .. .. 21 1358177 Tire (Michelin XZM) ................................................................... .. 2 .. ..1 1471837 Tire Assembly ................................................................................ .. 2 .. ..1 1471921 Valve.......................................................................................... .. 1 .. ..1 1462615 Tubeless Bead Seal................................................................... .. 1 .. ..2 2070081 Wheel Assembly ............................................................................ 2 2 2 ..3 161885 Side Ring................................................................................... 1 1 1 ..4 1584693 Tapered Bead Seat Ring ........................................................... 1 1 1 ..5 161884 Locking Ring.............................................................................. 1 1 1 ..6 2070083 Wheel ............................................................................................ .. .. .. 2



STEER TIRES AND WHEELS (Figure 7-8)H2.0-3.5FT



EUROPE

STEER TIRES AND WHEELSH2.0-3.5FT

KEY:A: 6.50 R10 RadialB: 6.50 x 10 Snap-On TireC: 6.50 x 10-12PR

QTYITEM PART NO. DESCRIPTION A B C

1 1539639 Tire ........................................................................................................... .. 2 ..1 1603493 Tire ........................................................................................................... .. 2 ..1 1544232 Tire ........................................................................................................... .. .. 21 1462616 Tubeless Bead Seal.............................................................................. 1 .. ..1 1471832 Tire Assembly ........................................................................................... 2 .. ..1 1358178 Tire (Michelin XZM) .............................................................................. 1 .. ..1 1471922 Bead Seal Valve ................................................................................... 1 .. ..2 2067044 Wheel ....................................................................................................... 2 .. 23 1580426 Side Ring.............................................................................................. 1 .. 14 1590427 Tapered Bead Seat Ring ...................................................................... 1 .. 15 161894 Locking Ring......................................................................................... 1 .. 16 2067045 Wheel ....................................................................................................... .. 2 ..


steering column and attaching parts (figure...

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