SUZUKI 2.5hp

DF2.5 - 2009

courtesy of,

Bridge Yachts Ltd

Port Dover, Ontario

519 – 583 – 3199

www.bridgeyachts.com

1 CARBURETOR 11 GEAR CASE

2 CLAMP BRACKET 12 INTAKE PIPE / SILENCER

3 CLUTCH LEVER 13 LOWER COVER

4 CRANKSHAFT 14 MAGNETO

5 CYLINDER BLOCK 15 OIL PUMP

6 CYLINDER HEAD 16 OPTIONAL

7 DRIVE SHAFT 17 RECOIL STARTER

8 DRIVE SHAFT HOUSING 18 SHIFT ROD

9 ENGINE COVER 19 SWIVEL BRACKET

10 FUEL TANK 20 TILLER HANDLE

21 WATER PUMP

1. CABURETOR

PART REQ

1-1 CARBURETOR ASSY 13200-97J40 (replaces 13200-97J10)

1

1-2 CARBURETOR ASSY (MODEL:07) 13200-97J40 (replaces 13200-97J20)

1

1-3 CARBURETOR ASSY (MODEL:08~09) 13200-97J40

1

2-1 NOZZLE,MAIN 13236-97J10

1

2-2 NOZZLE,MAIN (MODEL:07~09) 13236-97J20

1

3-1 JET,MAIN (68) (OPT) 09491-68006

1

3-2 .JET, MAIN (70) 09491-70018

1

3-3 JET,MAIN (72) (OPT) 09491-72015

1

3-4 JET MAIN(62) (MODEL:07~09 OPT ) 09491-62009

1

3-5 JET MAIN(64) (MODEL:07~09) 09491-64003

1

3-6 JET,MAIN (66) (MODEL:07~09 OPT ) 09491-66005

1

4 VALVE,NEEDLE 13371-97J00

1

5 FLOAT 13250-97J00

1

6 PIN,FLOAT 13254-97J10 (replaces 13254-97J00)

1

7 SPRING 13268-97J30

1

8 GASKET 13251-97J00

1

9 CHAMBER,FLOAT 13245-97J00

1

10 GASKET 13249-97J00

1

11 SCREW 13247-97J00

1

12 SPRING 13268-97J10

1

13 SCREW 13616-97J00

1

14 SCREW 13267-97J00

4

15-1 .JET, PILOT (30) (OPT) 09492-30018

1

15-2 .JET, PILOT (32) 09492-32011

1

15-3 .JET, PILOT (34) (OPT) 09492-34004

1

16 SCREW 13267-97J10

1

17 .JET, AIR (170) 09493-34005

1

18 .JET, PILOT AIR (145) 09493-29004

1

19 GASKET 13249-97J10

1

20 PLATE 13248-97J00

1

21 SPRING 13268-97J20

1

22 SCREW 13534-97J00

1

23 SCREW 13267-97J20

1

24 GASKET,CARBURET 13125-97J00

1

25 ROD, CHOKE 13413-97J10

1

26 CONNECTOR,CHOKE 13436-91J00

1

27 KNOB,CHOKE 13631-91J00

1

28 BOLT 01547-06757

2

2. CLAMP BRACKET

PART REQ

1-1 BRACKET,CLAMP(B 41111-97J10-0EP (replaces 41111-97J00-0EP)

2

1-2 BRACKET,CLAMP(B (MODEL:08~09) 41111-97J10-0EP

2

2 HANDLE COMP,CLA 41210-97J00

2

3 CLAMP PLATE 41213-98100

2

4 CAP,CLAMP SCREW 41214-97J00

2

5 SPACER,TILT LOC 59181-97J10

1

6 BOLT 09101-06009

1

7 NUT, TILT LOCK WING (MODEL:06,07) 09144-06004

1

8 PIN (MODEL:06,07) 09205-03019

1

9 NUT,CLUTCH ROD (MODEL:08~09) 23118-94J00

1

10 NUT (MODEL:08~09) 09159-06079

1

3. CLUTCH LEVER

PART REQ

1 LEVER,CLUTCH 21111-97J01

1

2 KNOB,CLUTCH LEV 21112-97J00

1

3 BUSH,CLUTCH SHA 21221-97J00

1

4 BUSH,CLUTCH SHA 21222-97J00

1

5 ARM,CLUTCH ROD 23211-97J01

1

6 SPRING,CLUTCH N 23213-97J00

1

7 WASHER (8X14X1.5) 09160-08145

1

8 PIN 09205-03012

2

9 THROT ARM SPRIN 09205-04002

1

10 O RING (D:1.8,ID:7.6) 09280-08005

2

4. CRANKSHAFT

PART REQ

1-1 PISTON 12111-97J00-0B0

1

1-2 PISTON (MODEL:08~09) 12111-97J10-0B0

1

2 RING SET,PISTON 12140-97J00

1

3 PIN,PISTON 12151-97J00

1

4 CIRCLIP,PISTON 59382-97J00

2

5 CONNROD ASSY (RED) 12160-97J00-0A0

1

6 BOLT,CONNROD 12163-92F00

2

7 CRANKSHAFT COMP (NO PAINT) 12220-97J01-0B0

1

8 WASHER, CRANKSHAFT THRUST 08211-17241

1

9 CAMSHAFT COMP 12710-97J00

1

10 SHAFT,OIL PUMP 12742-97J10

1

5. CYLINDER BLOCK

PART REQ

1 BLOCK ASSY,CYLI 11200-97J00

1

2 SEAL,CRANKSHAFT 59295-97J00

1

3 .BEARING, CRANKSHAFT LOWER 09262-17023

1

4 CASE ASSY,CRANK 11300-97J00

1

5 .BEARING, CRANKSHAFT LOWER 09262-17023

1

6 GASKET,CRANKCAS 11351-97J01

1

7 PIN 04221-05109

2

8 ..BOLT 01550-06257

8

9 SEAL,DRIVE SHAF 59295-97J10

1

10 SEAL,CRANKSHAFT 59295-97J20

1

11 CAP,OIL FILLER 11382-97J00

1

6. CYLINDER HEAD

PARTS REQ

1-1 HEAD COMP,CYLIN 11110-97J00

1

1-2 HEAD,CYLINDER (MODEL:08~09) 11110-97J10

1

2 GASKET,CYLINDER 11141-97J02

1

3 PIN, DOWEL 09206-08008

2

4 BOLT,CYLINDER H 11118-97J00

1

5 BOLT,CYLINDER H 11119-97J00

4

6 COVER,CYLINDER 11171-97J00

1

7 GASKET,CYLINDER 11189-97J00

1

8 BOLT 01547-05107

4

9 PLUG, SPARK (CR6HSA) 09482-00406

1

7. DRIVE SHAFT

PART REQ

1 SHAFT,DRIVE(S) 57111-97J00

1

2 BUSH,DRIVE SHAF 57130-91J00

1

3 PINION 57311-97J00

1

4-1 WASHER (10X16X1.8) (PINION ADJ) 09181-10015

1

4-2 WASHER (10X16X1.9) 09181-10016

1

4-3 WASHER (10X16X2.0) 09181-10017

1

4-4 SHIM (10X16X2.1) 09181-10018

1

4-5 SHIM (10X16X2.2) 09181-10019

1

5 E RING, PINION 08332-1106A

1

6-1 GEAR COMP,FORWA 57510-97J00 (replaces 57511-97J00)

1

6-2 GEAR COMP,FORWA (MODEL:09) 57510-97J00

1

7-1 SHIM (17X23X0.3) (FWD GEAR BACKUP) 09181-17022

1

7-2 SHIM (17X23X0.4) 09181-17023

1

7-3 SHIM (17X23X0.5) 09181-17024

1

7-4 SHIM (17X23X0.6) 09181-17025

1

8 SHAFT,PROPELLER 1

57611-97J01

9 SHIFTER,CLUTCH 57621-97J00

1

10 SPRING,RETURN 59441-97J00

1

11 CIRCLIP, GEAR SHIFT LEVER 08331-3112A

1

12 ROD,PUSH 57631-97J00

1

13-1 WASHER (10X14X1.6) (PROP SFT REV THRUST) 09160-10106

1

13-2 WASHER (10X14X1.7) 09160-10107

1

13-3 WASHER (10X16X1.8) 09181-10015

1

13-4 WASHER (10X16X1.9) 09181-10016

1

13-5 WASHER (10X16X2.0) 09181-10017

1

8. DRIVE SHAFT HOUSING

PART REQ

1-1 HOUSING,DRIVE S 52111-97J00-0EP

1

1-2 HOUSING,DRIVE S (MODEL:09) 52111-97J20-0EP

1

2 GASKET,DRIVE SH 52113-97J00

1

3 BOLT 29116-93J00

4

4 PIN 09205-03019

2

5 STOPPER,REVERSE (<-52112-97J00-0EP) 52112-97J10-0EP

1

6 BOLT 29116-93J00

2

7 UNION,WATER INS (MODEL:09) 61155-97J00

1

8 GASKET,DRAIN PL (MODEL:09) 59178-97J00

1

9.0 ENGINE COVER

PART REQ

1 COVER,ENGINE UP 61411-97J00-YR9

1

2 MARK,EMBLEM REA 61435-97J10

1

3 STRIPE,ENGINE C 61443-97J00

1

4 STRIPE,ENGINE C 61453-97J00

1

5 FASTENER,ENGINE 61611-97J00

2

6 LABEL,ENGINE CO (MODEL:06) 61458-97J00

1

7 LABEL ENGINE CO (MODEL:07~09) 61458-97J10

1

8 LABEL, FUEL LIM 69716-99E13

1

9 TOOL ASSY 09800-01007

1

10. FUEL TANK

PART REQ

1 TANK COMP,FUEL 65110-97J00

1

2 BRACKET COMP,FU 65260-97J00

1

3 CAP ASSY,FUEL T 65510-91J01

1

4 .GASKET 09168-32001

1

5 CUSHION 09320-09039

2

6 GROMMET,FUEL TA 65281-97J00

1

7 RUBBER,FUEL TAN (MODEL:06,07 ->65284-97J11 ) 65284-97J00

1

7A RUBBER,FUEL TAN (MODEL:08~09) 65284-97J11

1

8 COCK ASSY,FUEL 66100-97J00

1

9-1 HOSE,FUEL(COCK 15191-97J00

1

9-2 HOSE,FUEL(COCK (MODEL:09) 15191-97J10

1

10 CLIP,FUEL HOSE 59412-91J00

2

11. GEAR CASE

PART REQ

1-1 CASE COMP,GEAR( (->55110-97J01-0EP 09116-06094 X2 ) 55110-97J01-0EP (replaces 55110-97J00-0EP)

1

1-2 CASE COMP,GEAR( (DF2.5:687145~) 55110-97J01-0EP

1

1-3 CASE COMP,GEAR (MODEL:09) 55110-97J20-0EP

1

2 BEARING, CLUTCH SHAFT 09262-17019

1

3 BUSH, PINION 59311-97J00

1

4 ANODE,PROTECTIO 55321-87J00

1

5 BOLT (6X14) 09103-06281

1

6 GASKET,DRAIN PL 59178-97J00

2

7 PLUG, DRAIN 09248-08001

2

8 SEAL,DRIVE SHAF 59299-97J00

1

9 BOLT 09116-06099

2

10 HOUSING,PROP SH (MODEL:06~08 ->56120-97J20-0EP ) 56120-97J00-0EP

1

11 O-RING 59291-97J00

1

12 OIL SEAL 09282-10008

2

13 BOLT,6X15 09116-06094

2

14 PROTECTOR,PROP (MODEL:08~09) 56123-97J00

1

15-1 PROP 3X188X135 (MODEL:06~09) 58111-97J00-019

1

15-2 PROPELLER(3X188 (MODEL:06) 58111-98465-019

1

16 PIN 09202-04002

1

17 PIN 09204-02001

1

18 HOUSING,PROP SH (MODEL:09) 56120-97J20-0EP

1

19 OIL SEAL (MODEL:09) 09282-10008

2

20 BEARING (MODEL:09) 08110-60000

1

21 PROTECTOR,PROP (MODEL:09) 56123-97J10

1

12. INTAKE PIPE / SILENCER

PART REQ

1 PIPE,INTAKE 13111-97J00

1

2 GASKET,INTAKE P 13119-97J00

2

3 INSULATOR,CARBU 13124-97J00

1

4 BOLT 07120-06257

1

5 BOLT 07120-06357

1

6 SILENCER COMP 13810-97J00

1

7 ARRESTER COMP,F 13710-97J00

1

8 .SPACER 09180-06348

2

13. LOWER COVER

PART REQ

1 COVER,ENGINE LO 61110-97J00-YR9

1

2 CUSHION,LOWER C 61135-97J00

2

3 BOLT 29116-93J00

4

4 CUSHION 61151-91J01

2

5 HOLDER,SHEAP PI 61521-91J00

1

6 PIN 09202-04002

2

7 PIN 09204-02001

1

8 MARK,CLUTCH SHI 21131-97J20

1

9 MARK,FUEL COCK( 61211-97J00

1

10 MARK,OIL LEVEL( 61212-97J00

1

14. MAGNETO

PART REQ

1 FLYWHEEL COMP,M 32102-97J00

1

2 UNIT COMP,IGNIT 33410-97J01

1

3 BOLT 01550-06307

2

4 NUT 08316-10107

1

5 KEY 08341-31039

1

6 CAP ASSY,SPARK 33510-20G00

1

7 SEAL,SPARK PLUG 33541-97J00

1

8 SEAL,HIGH TENSI 33542-97J00

1

9 SWITCH ASSY,EME 37830-97J11

1

10 PLATE ASSY,EMER 37823-92E01

1

11 NUT 37826-92E00

1

12 LABEL,STOP 37835-95D00

1

13 CLAMP 29404-93J10

1

14 HOLDER,THROTTLE 19183-97J00

1

15 BUSH,HOOK LEVER 09306-13006

1

15. OIL PUMP

PART REQ

1 ROTOR,OIL PUMP 16131-91J00

1

2 ROTOR,OIL PUMP 16132-91J00

1

3 PLATE,OIL PUMP 16161-97J00

1

4 SCREW 02142-0510B (replaces 02142-0510A)

1

16. OPTIONAL

PART REQ

1-1 LIQUID GASKET 1 (250G,FOR CRANK CASE) 99104-31140 (replaces 99000-31110)

1

1-2 LIQUID GSKT 150 (150G,FOR CRANK CASE) 99000-31010

1

2 LIQUID GASKET NO.1212C SILICO (50G,FOR GEAR CASE) 99000-31120

1

3 GREASE,WATER RE (250G) 99000-25161

1

4 GEAR OIL 12/32O (400CC) 99105-50041 (replaces 99000-22540)

1

5 GREASE (A) 450G (450G FOR CRANK OIL SEAL ) 99000-25011

1

6-1 THREAD LOCK NO.1342 (50G,BLUE) 99000-32050

1

6-2 THREAD LOCK NO.1333B (50G,RED) 99000-32020

1

7 THREAD LOCK NO.1401 (200G) 99000-32040

1

8 09914-39911

1

9-1 O/M DF 2.5 (FOR U.S. & CANADA MODEL:06 ) 99011-97J00-03B

1

17. RECOIL STARTER

PART REQ

1 STARTER ASSY,RE 18100-97J10 (replaces 18100-97J00)

1

2 REEL 18120-97J00

1

3 RATCHET SET 18130-97J00

1

4 .SPRING, SPIRAL 18142-04410

1

5 GRIP SET 18210-97J00

1

7 PULLEY,STARTER 18211-97J00

1

8 BOLT 01550-06207

1

9 BOLT 01550-06357

2

10 LABEL,S.I.G.P 69711-93E10

1

11 LABEL,RECOIL ST 61472-93E00

1

12 LABEL, CLEARANC (MODEL:09) 61493-97J00

1

13 LABEL, OIL (MODEL:09) 61494-97J00

1

18. SHIFT ROD

PART REQ

1 ROD,SHIFT(S) 25111-97J00

1

2 E RING 09383-04002

1

3 O RING (D:2.9 ID:4.8) 09280-05008

1

19. SWIVEL BRACKET

PART REQ

1 SWIVEL BRACKET (MODEL:06,07 BRACKET ASSY,SWIVEL ) 43110-97J10-0EP (replaces 43111-97J00-0EP)

1

2 BRACKET,SWIVEL (MODEL:06,07 BRACKET ASSY,SWIVEL ) 43121-97J00-0EP

1

3 BUSH,STEERING U 43711-97J00

2

4 .BOLT (6X25) (MODEL:06,07) 09116-06121

2

5 BOLT,SWIVEL SHA 59111-97J00

1

6 NUT, SWIVEL SHAFT 09159-08018

1

7 WASHER, STEERING ADJUSTER ( (8.5X14X1.0) ) 09160-08091

1

8 .WASHER (8.5X23X1.5) ( (8.5X23X1.5) ) 09160-08081

2

9-1 BLOCK,THRUST 45411-97J20 (replaces 45411-97J00)

1

9-2 BLOCK,THRUST (MODEL:09) 45411-97J20

1

10 MOUNT,LOWER THR 54151-97J00

1

11 BRACKET, SWIVEL 43751-97J01

1

12 SHAFT,SWIVEL ST 43752-97J00

1

13 SPRING,SWIVEL S 59443-97J00

1

14-1 PLATE,STEERING 43415-97J10 (replaces 43415-97J00)

1

14-2 PLATE,STEERING (MODEL:08~09) 43415-97J10

1

15-1 RUBBER,STEERING 43416-97J10 (replaces 43416-97J00)

1

15-2 RUBBER,STEERING (MODEL:08~09) 43416-97J10

1

16 BOLT 09119-06110

1

17 SPRING 09440-09042

1

18 LEVER,TILT LOCK (<-41221-97J00) 41221-97J10

1

19 BOLT (6X12) 09116-06127

1

20 SPACER,TILT LOC 59181-97J10

1

21-1 SPRING,TILT LOC 59444-97J00

1

21-2 SPRING,TILT LOC (MODEL:08~09) 59444-97J10

1

22 BRACKET,SWIVEL (MODEL:08~09) 43111-97J10-0EP

1

23 BRACKET,SWIVEL (MODEL:08~09) 43121-97J10-0EP

1

24 BOLT (6X30) (MODEL:08~09) 09116-06207

4

25 SWIVEL BRACKET (OPT,NOT SHOWN MODEL:08~09 ) 43110-97J10-0EP

1

20. TILLER HANDLE

PART REQ

1 HANDLE,TILLER 63111-97J00-0EP

1

2 GRIP COMP,THROT (MODEL:06) 57110-09G10

1

3 SPACER,TILLER H 59181-97J00

1

4 BUSH,TILLER HAN 59315-97J00

2

5 MOUNT,TILLER HA 63116-97J00

1

6 WASHER, HOOK LEVER LOWER ( (8.5X33X1.5) ) 09160-08152

2

7 BOLT,8X40 09116-08138

1

8 KNOB,THROTTLE A 63244-97J00

1

9 .NUT 09140-05005

1

10 CASE,UPPER 57121-09G00

1

11 CASE,LOWER 67821-97J00

1

12 CABLE ASSY,THRO 63610-97J00

1

13 SCREW 02112-05127

1

14 CLAMP,CABLE 23915-78A20

2

15 SCREW,THROTTLE 59125-97J00

2

16 TUBE,SW LEAD (L:250->50) 1

33833-91J00

17 PROTECTOR, THROTTLE CABLE (L:600->90 (9X13X600) ) 09352-90133-600

1

18 MARK,HANDLE GRI 69714-97J01

1

21. WATER PUMP

PART REQ

1 CASE COMP,WATER 17410-97J00

1

2 SEAL, WATER PUMP CASE 09280-33005

1

3 BOLT (6X30) 09116-06207

4

4 GROMMET,WATER P 17415-97J00

1

5 IMPELLER,WATER (MODEL:06~08 ->17461-97J10 ) 17461-97J10 (replaces 17461-97J00)

1

5A IMPELLER,WATER (MODEL:09) 17461-97J10

1

6 PIN 09202-02006

1

7 PANEL,PUMP CASE 17471-97J00

1

8 GASKET,PUMP CAS 17472-97J00

1

9-1 TUBE,WATER(S) 17561-97J00

1

9-2 TUBE,WATER(S) (MODEL:09) 17561-97J10

1

10 GROMMET,WATER T (MODEL:06~08) 17563-97J00

1

11 GROMMET,WATER T (MODEL:09) 17563-97J10

1