Sutton YanoskyET 493

Dr. Cris KoutsougerasAdvisor : Ed Rode

High Efficiency Home Build

Front and Back Design View

BUILDING PHASESSite PlanFoundationFraming (Exterior

Concrete)Interior FramingRoof Frame/Building

Dry inExterior Finish

PlumbingHVACElectricalInsulationDrywallInterior FinishLandscapeMove in/close

Estimated Construction ScheduleProject Phase Estimated start Estimated finish Estimated work (hours) Duration (days)

Project Plan/Design December 9, 2013 December 13, 2013 80 10Attain Blueprints and Permits December 13, 2013 December 27, 2013 80 10Clear/Grub Project Location December 23, 2013 January 11, 2014 144 18Slab/Driveway Prep January 14, 2014 January 24, 2014 80 10Slab/Driveway Form January 24, 2014 February 4, 2014 80 10Plumbing Slab Rough In January 27, 2014 January 31, 2014 32 4Slab/Driveway Pour/Cure February 5, 2014 February 10, 2014 40 5Ext. Concrete Wall Frame/Pour/Cure February 10, 2014 March,1,2014 128 16Interior Walls Framing March 3,2014 March 21, 2014 120 15Staircase March 10, 2014 March 13, 2014 24 3Roof Frame - Project Dry-In March 24, 2014 April 11, 2014 120 15Plumbing Top Out April 7, 2014 April 18, 2014 80 10Electrical Rough in April 7, 2014 April 25, 2014 120 15HVAC Rough in April 14, 2014 April 25, 2014 80 10Home Insulation April 14, 2014 April 18, 2014 40 5Ext. Door/Window Install March 26, 2014 March 29, 2014 24 3Hang Sheetrock April 14, 2014 April 22, 2014 56 7Texture and Finish Sheetrock April 21, 2014 April 25, 2014 40 5Trim and Woodwork April 14, 2014 May 6, 2014 160 20Exterior Vapor Barrier March 26, 2014 March 30, 2014 32 4Soffit and Fascia Framing/Boarding March 26, 2014 April 1, 2014 40 5Brick Veneer April 14, 2014 May 16, 2014 200 25Porch Column Install April 28, 2014 April 30, 2014 16 2Paint Base Coat April 28, 2014 April 30, 2014 16 2

Paint Prepwork (puddy, sand, caulk, etc) April 28, 2014 May 23, 2014 160 20Finish Paint May 19, 2014 June 13, 2014 160 20Flooring May 12, 2014 May 30, 2014 120 15Finish Soffit ( stucco) May 19, 2014 May 23, 2014 40 5Finish Fascia (aluminum face) May 19, 2014 May 21, 2014 24 3Gutters May 21,2014 May 23, 2014 24 3Cabinet Install June 2, 2014 June 6, 2014 40 5Shelving Install June 2, 2014 June 6, 2014 40 5Countertops Install June 23, 2014 June 25, 2014 24 3Shutter Built/Paint/Install June 9, 2014 June 13, 2014 40 5Interior Doors and Hardware Install June 2, 2014 June 6, 2014 40 5Plumbing Final Trim June 30, 2014 July 2, 2014 24 3Electrical Final Trim June 30, 2014 July 4, 2014 40 5HVAC Final Trim June 30, 2014 July 1, 2014 16 2Landscape May 26, 2014 July 6, 2014 80 10Pond May 26, 2014 July 6, 2014 80 10Pool        Finish Landscape July 9, 2014 July 20, 2016 80 10Punch list July 16, 2014 August 4, 2014 80 10Final Job Cleaning July 23, 2014 July 27, 2014 40 5Move In August 7, 2014 August 11, 2014 40 5TOTAL HOURS     3,024 378      hours days

Initial Clearing Stages- Find home location deep into the woods

Clearing Continued….Home location was found and agreed upon by all parties.

Nearly 600 feet into very thick, overgrown woods.

We cleared and grubbed about 3 total acres.

After soil test were done, foundation phase soon began.

Foundation ReinforcementSome of the form

crew fabricating steel reinforcement beams for the home.

Over $10,000 dollars in steel rebar were used in this slab.

Foundation PhaseWe were able to

begin this phase right on schedule in mid January 2014.

This slab was enormous and the design contained huge beams and footings running throughout the slab.

Vertical ReinforcementIn addition to footing

and beams, we had vertical rebar tied into the slab every 16 inches.

This rebar was placed to tie in exterior concrete walls into the foundation.

We used 8 foot sticks of #5 steel rebar for this reinforcement.

Slab Pour – February 2014 Pouring concrete in

colder weather can be tricky. Being in February conditions were not ideal.

Temperatures highs for slab cure time were 63-69 degrees and lows were around 40 degrees.

Slab CuringCuring concrete in

colder weather takes much longer.

In order to prevent extra cure time, we used loads of tarp, visqueen and other building materials to act as a “concrete blanket” in attempt to keep curing temperatures as warm as possible.

We used similar material to this during curing

Schedule vs. Actual ProgressProject Phase Estimated start Estimated finish

Project Plan/Design December 9, 2013December 13,

2013

Attain Blueprints and Permits December 13, 2013December 27,

2013Clear/Grub Project Location December 23, 2013 January 11, 2014Slab/Driveway Prep January 14, 2014 January 24, 2014Slab/Driveway Form January 24, 2014 February 4, 2014Plumbing Slab Rough In January 27, 2014 January 31, 2014Slab/Driveway Pour/Cure February 5, 2014 February 10, 2014

Project Phase Actual start Actual finish

Project Plan/Design    Attain Blueprints and Permits    Clear/Grub Project Location 3-Jan-2014 14-Jan-2014Slab/Driveway Prep 13-Jan-2014 18-Jan-2014Slab/Driveway Form 20-Jan-2014 1-Feb-2014Slab/Driveway Pour/Cure 3-Feb-2014 8-Feb-2014

• Foundation phase for this project was right on schedule.

• Weather was not a factor • House slab totaled over 215

cubic yards of concrete.• The slab costs totaled up at

$52,340.70 for this project.

Phase by Phase Cost EstimatesProject Phase ESTIMATE

D TIMEESTIMATED LABOR COST

ESTIMATED MATERIAL

COST

TOTAL ESTIMATED

COST

Project Plan/Design 10      Attain Blueprints and Permits 10 1500 500 2000Clear/Grub Project Location 12 9600 400 10000

Slab/Driveway Prep 10 2000 1000 3000

Slab/Driveway Form 10 5000 8000 13000

Slab/Driveway Pour/Cure 5 4000 50000 54000Ext. Concrete Wall Frame/Pour/Cure 15 15000 32000 47000

Interior Walls Framing 10 8000 20000 28000

Staircase 2 400 250 650Roof Frame - Project Dry-In 15 16000 32000 48000Plumbing Rough in/Top Out 10 10000 5000 15000

Electrical Rough in 15 4000 6000 10000

HVAC Rough in/Final 10   15000 15000Home Insulation(BLOWN IN) 5 8000 8000 16000

Ext. Door/Window Install 3 1000 15000 16000

Hang Sheetrock 7 4500 6000 10500Texture and Finish Sheetrock 5 4500 1500 6000

Trim and Woodwork 20 16000 8000 24000

Exterior Vapor Barrier 4 2000 2000 4000

Soffit and Fascia Framing/Boarding 5 4200 2000 6200

Brick Veneer 25 20000 20000 40000

Porch Column Install 2 1000 2500 3500

Paint Base Coat 2 500 1000 1500Paint Prepwork (puddy, sand, caulk, etc) 20

6,000

1,000 7000

Finish Paint 10 6000 6000 12000

Flooring 12 26000 20000 46000

Finish Soffit ( stucco) 5 4000 7000 11000Finish Fascia (aluminum face) 3 1500 1000 2500Aluminum Leaf-Guard Gutter Instal 3 1800 4000 5800

Cabinet Install 5   24000 24000

Shelving Install 3   3000 3000

Countertops Install 2   9000 9000

Shutter build/paint/install 3 1600 1800 3400Interior Doors and Hardware Install 5 1500 6000 7500

Plumbing Final Trim 3 2000   2000

Electrical Final Trim 4 2000   2000

HVAC Final Trim 2 1000   1000

Landscape 10 2000 3000 5000

Pond 10 3500 250 3750

Pool 20 15000 20000 35000

Finish Landscape 5 2500   2500

Punch list 10 2000   2000

Final Job Cleaning 5 1000   1000

Appliances     25000 25000

Fireplaces and Logsets     3000 3000

Electrical Fans/Fixtures     6000 6000

Move In 5 1500   1500

ESTIMATED COST $594,300.00

Phase by Phase Actual CostsFinish Paint 6100 13500 19600

Flooring 13043.62 20291.44 33335.06

Finish Soffit ( stucco)   9944 9944Finish Fascia (aluminum face)   1980 1980Aluminum Leaf-Guard Gutter Install   5411 5411

Cabinet Install   30000 30000

Shelving Install   3350 3350

Countertops Install   10108 10108Shutter build/paint/install 3600 3386.97 6986.97Interior Doors and Hardware Install 1200 5078.97 6278.97

Plumbing Final Trim 2000   2000

Electrical Final Trim 2000   2000

HVAC Final Trim 500   500

Landscape 1600 3000 4600

Pond      

Pool      

Finish Landscape      

Punch list 1000   1000

Final Job Cleaning 1000   1000

Appliances   16031 16031

Fireplaces and logsets   3103.36 3103.36Electrical Fans/Fixtures   10485.38 10485.38

Fireplace Mantels      

Move In      

LABOR TOTALSMATERIAL

TOTALSCOST TOTAL

TOTALS 143035.62 335134.2$509481.

29

Project Phase ACTUAL LABOR COST ACTUAL MATERIAL COST TOTAL COST

Project Plan/Design      Attain Blueprints and Permits   1500 1500Clear/Grub Project Location 6000 500 6500

Slab/Driveway Prep 1200 1200 2400Slab/Driveway Form/Pour/Cure 15464 36876.7 52340.7Ext. Concrete Wall Frame/Pour/Cure 10600 32403.72 43003.72

Interior Walls Framing 6500 22144.19 28644.19

Staircase 400 200 600Roof Frame - Project Dry-In 16488 29961.25 46449.25Plumbing Rough in/Top Out   15205 15205

Electrical Rough in 4800 6000 10800

HVAC Rough in/Final   15000 15000Home Insulation(BLOWN IN)   15463 15463Ext. Door/Window Install 800 14522.13 15322.13

Hang Sheetrock 4600 5266 9866Texture and Finish Sheetrock 2500 2500 5000

Trim and Woodwork 14400 8000 22400

Exterior Vapor Barrier 1200 2000 3200Soffit and Fascia Framing/Boarding 3000 2211.65 5211.65

Brick Veneer 22240 17264.11 39504.11

Porch Column Install 800 2557.8 3357.8

Exterior Wall Framing Phase

Concrete Wall FormingFor this home design,

we used 10 foot tall, 6” thick 3000 PSI concrete for the exterior walls.

Rebar is placed vertically on 16” centers and tied in horizontally every 16 inches as well.

Concrete forms were rented from BSG building supply for this project.

Concrete Rental Form

Concrete Walls….Top View Outside View

Concrete Walls….Steel Reinforcement Bracing

Finished Walls

Finished Wall TotalsTotal concrete

material for these walls was 81.7 yards.

Rebar total was right under 230 #4 20 foot long sticks

Exterior wall phase for this house cost total was $43,003.72

Interior Wall FramingAll interior framing and

joisting for this home was done with steel.

Exterior concrete walls were built off of using 25 gauge 1-5/8 inch steel studs and track plates.

All other interior walls were framed using 18 gauge structural steel studs and track.

Interior Framing

Interior Framing…..

Joisting

Interior Framing TotalsAll joists were framed

using 18 gauge 6” steel joist, fastened with 5/16” hex bolts.

Framing and joisting went very quickly. Our team is experience steel framers.

Total costs for this framing phase was $28,644.19.

Roof Framing SystemAll roof framing was

done using 18 gauge 6 inch steel studs.

Rafters had to be spliced in some areas using 6 foot steel track splices, fastened to 2- 18 gauge 24 foot long steel studs.

Ridge beams were made of a welded connection of 8” steel stud and 8” steel track.

Roof Framing …

Roof FramingOriginal roof plan was

a engineered pre-manufactured steel truss system.

Costs for this custom build were over $50,000 on all quotes for material.

We decided to custom build our own roof truss system for this build.

Roof CostsTotal cost for this

phase was $46,499.25.This price total

includes all material and labor for framing, decking and shingling the entire roof.

Estimated savings of around $20,000 dollars by not ordering pre-manufactured truss system.

Soffit and Fascia

SoffitFramed using 25 gauge

steel stud, track and steel angle.

Soffit displays a 2 foot overhang along perimeter of home and on all covered porches.

Lids were boarded using 5/8” densglass sheathing.

Soffit was later finished using a beige stucco finish.

Brick VeneerStandard sized bricks

were used (2-1/2”X7-5/8”)

Brick choice is a used, historic brick taken from 100+ year old buildings around the Mobile,AL area.

Total bricks used were 24,000 for this house, stairs and all add ons.

Brick CostsBricks are very old and

are a mixture of many colors.

Back patio brick close in, paver patio floor, driveway gate columns have been added on.

Brick veneer is currently in progress.

Updated phase quote for material plus labor is $39,504.11

Trim and Carpentry

Trim and Carpentry

Trim TotalsOver 8400 linear feet

in trim and carpentry material used.

All casings jambs and window frames were made on site.

Most material was MDF trim bought in 16 foot pieces.

Nearly $25,000 worth of unpainted carpentry to date.

Closed Cell Spray Foam InsulationThis home uses closed

cell insulation surrounding all conditioned areas of the home.

This material really helps with energy efficiency and seals the home completely from moisture and outside unconditioned air.

Sheetrock½ inch sheetrock was

used in this home.12 foot boards cover the

ceilings and 10 foot boards stood up cover all the walls in this home.

All walls were finished, textured with an orange-peel finish and a base paint coat was sprayed on as of mid-April.

Up-to-Date ProgressProject Phase Actual start Actual finish

Project Plan/Design    

Attain Blueprints and Permits    

Clear/Grub Project Location 3-Jan-2014 14-Jan-2014

Slab/Driveway Prep 13-Jan-2014 18-Jan-2014

Slab/Driveway Form 20-Jan-2014 1-Feb-2014

Slab/Driveway Pour/Cure 3-Feb-2014 8-Feb-2014

Ext. Concrete Wall Frame/Pour/Cure 10-Feb-2014 5-Mar-2014

Interior Walls Framing 6-Mar-2014 14-Mar-2014

Staircase 10-Mar-2014 10-Mar-2014

Roof Frame - Project Dry-In 14-Mar-2014 28-Mar-2014

Plumbing Rough in 31-Mar-2014 11-Apr-2014

Electrical Rough in 31-Mar-2014 16-Apr-2014

HVAC Rough in 7-Apr-2014 11-Apr-2014

Home Insulation 8-Apr-2014 16-Apr-2014

Ext. Door/Window Install 31-Mar-2014 1-Apr-2014

Hang Sheetrock 14-Apr-2014 19-Apr-2014

Texture and Finish Sheetrock 16-Apr-2014 20-Apr-2014

Trim and Woodwork 18-Apr-2014 4-May-2014

Exterior Vapor Barrier 10-Mar-2014 12-Mar-2014

Soffit and Fascia Framing/Boarding 6-Mar-2014 31-Mar-2014

Brick Veneer 21-Apr-2014 IN PROGRESS

Porch Column Install 1-May-2014 2-May-2014

Paint Base Coat April 14, 2014 April 14, 2014Paint Prepwork (puddy, sand, caulk, etc) April 21, 2014 IN PROGRESS

Finish Paint    

Flooring May 2, 2014 IN PROGRESS

Finish Soffit ( stucco) April 21, 2014 April 24, 2014

Finish Fascia (aluminum face) April 25, 2014 April 25, 2014

Brick, paint prep work and flooring are currently in progress.

Overall project is about 7-10 days behind estimated schedule.

New additions have pushed the brick phase back 1-2 weeks.

Project costs are currently under estimated costs.

Pool and pond additions are still being contemplated.

Questions…..