supply value chain analysis

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    Category Management Toolkit

    Supply Value Chain Analysis

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    Supply Value Chain Analysis Summary

    What is Supply / Value Chain Analysis?

    Supply / value chain analysis is the systematic mapping and analysis of the physical

    commercial and cost linkages that exist in supply chains; aiming to identify the value

    added components of these inter-relationships that can exist in a supply matrix.

    Use of this analysis will assist in identifying leverage points in the supply chain and help to

    identify where the areas of risk in the supply chain exist. Addressing these areas will

    ensure maximisation of value for mony

    Where does it fit in with Category Management? Internal & External Data Gathering

    Identification of opportunities and options generation

    Strategy development

    What is included in this guide? Application of Supply / Value Chain Analysis

    How to create a Supply / Value Chain

    What is the Purchasing Value Chain?

    Which processes does the tool apply to?

    Demand Management, SRM and Strategic Sourcing

    Which other tools link to this guide? Supply Market Analysis

    Value Stream Analysis

    Activity Analysis

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    Supply Value Chain Analysis

    Application of Supply / Value Chain Analysis

    Supply and Value Chain Analysis enables you to identify critical points of commercialleverage in a supply chain. From this understanding of these control or influence points,you can then identify opportunities for introducing greater control and management intoboth upstream and downstream supply chains, aiming to introduce strategic purchasingmanagement into supply markets.This is important because the heart of strategicprocurement is the notion of creating competitive advantage for your own organisation byproactively managing suppliers and supply markets.

    Supply and Value Chain Analysis is one of the key analysis tools which facilitates a betterunderstanding of the dynamics of supply markets to ensure that you identify opportunitiesto control them.

    How to create a Supply / Value Chain

    Every team responsible for the creation of a category or commodity strategy and sourceplan should create a Supply and Value Chain Analysis as part of the information gatheringprocess.

    Here is a simple process to create such an analysis:

    Step 1: Construct a simple linear supply chain

    Use your own knowledge of each link in the chain and create a flow diagramConstruct it for a major area of responsibility/product or supplier

    Rawmaterialsu

    Componentsupplier

    Yourorganisation Customer

    lier

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    Step 2: Create a detailed Value Chain and add costs for each stage.

    Grown locally: wild and cultivat

    Can it be cultivated elsewh

    controlled conditions?

    Picked locally, dried, loose baled.

    Bought for market and shipped.

    Bought as the agent or on betrader.Can this stage in the chain be bLittle value added; tends to speculmarket.Responsible for buying, cleanishipping.

    Prime contact: how can he beeffectively, and/or replaced?

    Often poor conditions and li

    Used as required.

    Vulnerability since often restri

    available.

    Must approve, cost and is

    Moves material sporadically.

    Steps 7 12 all provide op

    improvement.

    Takes a percentage for little effort or ad

    value.Takes a percentage for littlevalue.

    Steps 13 and 14 could be

    Traditionally, has only been inStep14.Scope for renegotiation of tranScope for improvement in factor

    ed.

    ere under more

    half of the export

    ypassed?ate in the

    ng, baling,

    managed more

    ttle control.

    cted sources

    sue licences.

    portunities for

    ded

    effort or added

    scrapped.

    volved from

    sport rates?

    y utilisation?

    1. Natural Cro

    4. Local Trader

    3. Local Bu er

    2. Local Collectors

    5. Local Stockist

    13. Euro ean Intermediar

    7. Sub Contract Stores

    8. Sub Contract Trans ort

    9. Sub Contract Balin

    10. Banks

    11. Government De ts

    12. Shi in Line

    6. Ex ort Trader

    14. A ent

    15. Bu er

    16. Local Trans ort

    17. Factor O erations

    Components of the Chain Comment and Opportunity

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    Step 3: Construct a full matrix of the supply market Answer the question, what is supplied to who throughout the market place and at whatcost/price?

    Upstreamsupplier

    Supplier

    Supplierequity

    interest

    Customer

    Div 1

    Channel 1Div 3

    Div 2Channel 2

    Upstreamsupplier

    Supplier

    Supplierequity

    interest

    Customer

    Div 1

    Channel 1Div 3

    Div 2Channel 2

    Hints and tips

    As you build your analysis, look for control

    points (e.g. one supplier with monopoly control

    over one part of the chain) or important sources

    of competitive advantage within the chain;

    Look for evidence of oligopolies or

    dependencies;

    You should construct a value model charting the

    change in value at each stage of the chain; Many suppliers are conglomerates, therefore

    look literally for other supply chains to influence;

    In what important ways does the matrix change as products or commodities change?

    Step 4: Analysis

    The key questions to ask are: What are the obvious control points - are they commercial? technical? physical?

    Do any suppliers have a dominating position?

    What are the value changes - upstream and downstream?

    Important Note:

    It is impractical to fully

    chart all the influences of

    a supply chain

    However, it is important to

    note the nature of the

    relationship between key

    players especially those

    which go beyond theordinary

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    If I wanted to change the nature of a relationship with one of the players in the supply

    chain, where would I go and what leverage opportunity would I apply?

    Are there any lateral linkages to exploit?

    Steps which add cost can be assessed for process improvement, elimination, outsourcingetc.

    Step 5: Take forward into Purchasing Strategy

    From the analysis, take forward targeted opportunity areas into the procurement strategycreation process - for discussion, evaluation and action planning. Where possible,quantify the opportunity.

    What is the Purchasing Value Chain?

    The purchasing value chain refers to the number of stages or links that can exist in thesupply process from primary manufacture, creation of a service or generation of a creativeconcept, through to its delivery to an organisation.

    It is an analytical tool, which examines the number of elements within a value chain. Therationale behind the approach is that since the price we pay and the quality of the productor service we obtain is determined by the number of previous transactions that there havebeen in the chain, the scope for cost and value improvement at each stage can beconsiderable.

    Here are some important points to consider: What is the number of individual steps or transactions in the value chain and the value

    added, cost and margin for each transaction?

    What opportunities are there for reducing or containing costs at each stage of the value

    chain?

    What scope is there for increasing the value and

    benefits for us at each stage:

    better quality improved delivery lower stockholding

    greater speed of response

    more creativity and innovation improved cash flow exclusivity and confidentiality

    who owns these values at each stage?

    is it possible to enter the chain at a different point, thereby reducing cost and increasing

    control?

    are there opportunities for examining each stage of the chain with a view to maximising

    efficiency and operational effectiveness?

    Added Value Steps:

    The only steps you need

    to keep are those whichadd value i.e. when a

    transformation takes

    place from one state to

    another

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    where does risk occur across the chain with a view to maximising efficiency and

    operational effectiveness?

    what level of technical support and management commitment will we need to secure

    the benefits from value chain purchasing?

    Step One

    Understand the keyissues

    Is this a cost reduction exercise?

    Or, is it driven by improving quality, reducing vulnerability orsecuring exclusivity?

    Step Two

    Analyse each linkage inthe value chain

    Has this been done in the past?

    Is there any understanding of the role, cost or contribution tocost, value or vulnerability of each element in the value chain?

    Step Three

    Determines a tacticalshort term strategy

    What must be achieved in the short term to meet immediateoperational pressures?

    How can you build you leverage and influence, both in-house,collaboratively and with suppliers across the chain?

    Assess at first hand How will you build understanding of the stages and elements

    in the chain?

    If there is resistance to this being done on the ground, howwill you determine ways around the blockers?

    Begin to change therelationships

    How will you meet key people and build the requiredrelationships throughout the supply chain?

    Reduce anyvulnerabilities

    What organisational policy decisions may be needed tominimise or remove short-term vulnerabilities?

    Step Four What options are available for fundamentally impacting orrestructuring the value chain?

    Build support for morefundamental change

    What additional data, ideas or insight will you need todetermine these options?

    Secure internal businesssupport

    How will you present the options to achieve the greatestpersuasive effect?

    Conduct technicalfeasibility studies

    Have you built up the necessary technical support for thepreferred options?

    Changing the valuechain

    What is the task and timing plan for your key interventions?

    Step Five What innovative options are available in the much longer

    term?

    Consider the longerrange options andpossibilities

    How will you allocate time and resources to researching anddeveloping these possibilities?

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    Key questions to ask when building your understanding of the chain are:

    Do you really understand each link in the value chain, together with its role, costs and

    alternatives?

    Have you physically followed each stage in the chain to evaluate what is happening in

    cost and quality terms?

    Have you conducted a Purchase Price Analysis (PPA) across each stage of the chain?

    What links in the chain are you buying from, and why? What link in the chain should you be buying from, and why?

    What is the performance level at each stage in the chain?

    What are the cost and value improvement possibilities?

    How can the risks associated with the chain be kept to a minimum?

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    About OGC

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    The OGC logo is a registered trademarkof the Office of Government Commerce.

    OGC Service Desk

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    The Service Desk will also channelqueries to the appropriate second-linesupport. We look forward tohearing from you.

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    This document is printed on material comprising 80per cent post consumer waste and 20 per cent ECF pulp.Office of Government Commerce, 1 Horse Guards Road, London SW1A 2HQ

    Service Desk: 0845 000 4999 E: [email protected] W: www.ogc.gov.uk Crown Copyright 2006