striving for excellence · towards smart operations after launching 3 4.0 (smart) plant in france...

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S T R I V I N G F O R E X C E L L E N C E

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Page 1: STRIVING FOR EXCELLENCE · TOWARDS SMART OPERATIONS After launching 3 4.0 (smart) plant in France and Portugal, Mecachrome speeds up its digital ... undertaken a policy of sustainable

S T R I V I N G F O R E X C E L L E N C E

Page 2: STRIVING FOR EXCELLENCE · TOWARDS SMART OPERATIONS After launching 3 4.0 (smart) plant in France and Portugal, Mecachrome speeds up its digital ... undertaken a policy of sustainable

Quality and innovation are our mottos. This philosophy allows us to improve our expertise every day and thus convince the world’s greatest industrial names.

Given this priority of innovation and operational excellence, expertise develops solutions for tomorrow.

Further to the skills of the last generation that made up its production facilities, Mecachrome is developing the talents of its greatest asset: it’s people and it is thanks to them and the team spirit that we will guarantee our future skills and development.

A JOB FOR THE FUTUREINTEGRATING INNOVATIVESOLUTIONS

From 1937 to today Mecachrome didn’t stopdeveloping their expertise in the works of precisionengineering. Mecachrome has become a majorplayer in the areas of aerospace, energy, space andmedical. Each day Mecachrome instills the workethics of innovation and operational excellenceacross all its sites worldwide.

MECACHROME STRIVING FOR EXCELLENCE

A WORLDWIDE PRESENCE ON 3 CONTINENTS

Europe, north America and north Africa are theareas where Mecachrome has placed their strategicproduction sites. With 13 production sites in France, Canada, Portugal and Morocco with 3 000 employees. This global positioning guarantees the spirit and the capacity for innovation.

A VISIONOF THE FUTURE

KEY POINTSVALUE CREATING

1937 YEAR OF CREATION

3000 EMPLOYEES IN 2017

13 SITES IN THE WORLD

500 MACHINE SPINDLES IN THE MECACHROME GROUP

Page 3: STRIVING FOR EXCELLENCE · TOWARDS SMART OPERATIONS After launching 3 4.0 (smart) plant in France and Portugal, Mecachrome speeds up its digital ... undertaken a policy of sustainable

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XXXCUTTING TOOLS

OUR MEANS AND RESOURCES

Definition of standards to develop solutions that can be used by any plants in the Group

A 5-year roadmap, several communities composed of Process Owners and Operational Experts, a few transformational projects

Collaborative Projects allowing to get supported by innovative Partners

A 4.0 development & test plateau

DIGITAL TRANSFORMATION TOWARDS SMART OPERATIONS

After launching 3 4.0 (smart) plant in France and Portugal, Mecachrome speeds up its digital transformation leveraging on a 4.0 plateau in Sablé-sur-Sarthe (DELTA), a roadmap aiming at transforming existing manufacturing plants and an unprecedented standard definition initiative.

FRANCE - VARILHESFRANCE - SABLÉ/SARTHE PORTUGAL - EVORA

COMMITMENT FOR QUALITY CONSTANTLY IN SEARCHOF PERFECTION

The objective of Mecachrome is the total satisfaction of its customers. Mecachrome has undertaken a policy of sustainable quality and development and continuous improvement to be able to respond to the highest requirements.

A STEP AHEAD R&D HIGH VALUE ADDED

The Mecachrome R&D brings together human qualities and technologies. These teams use their expertise and the latest innovations taking into account proven know how. Mecachrome anticipates the changes in preser v ing natural resources by saving material and the development of advanced technologies thus having a minimal impact on the environment.

Page 4: STRIVING FOR EXCELLENCE · TOWARDS SMART OPERATIONS After launching 3 4.0 (smart) plant in France and Portugal, Mecachrome speeds up its digital ... undertaken a policy of sustainable

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MECACHROME STRIVING FOR EXCELLENCE

A UNIQUE EXPERTISE

3 major markets Thanks to its multi sector skill base Mecachrome has developed 3 principal markets.

Aerospace. Production assemblies and sub assemblies.

Automotive. Engines and components for motor sport.

Defence, Energy and Space. Machining and part specific assemblies.

Fly for future.

OUR STRENGTHS

Our industrial difference: 3 countries 4 sites Our listening / Close proximity to customers. Our fl exibility and client awareness. Our policy to create mirror image companies. Our transfer cell.

OUR INDUSTRIAL PLAN COMPETITIVE COSTPRODUCTION

Mecachrome has a single device in competitive costing. Having set up plants in tunisia for Aluminium sheet metal, in Morocco for sheet metal and surface treatment and Portugal for hard sheetmetal fabrication.

Page 5: STRIVING FOR EXCELLENCE · TOWARDS SMART OPERATIONS After launching 3 4.0 (smart) plant in France and Portugal, Mecachrome speeds up its digital ... undertaken a policy of sustainable

Some current productsFan cases, rings, intermediare casings,combustion chambers, compressorcasings, exhaust casings, hubs, frontcones, rear support rings, spinners,compressor drums, turbine shaftsall for aircraft engines.

Products of the highest integrity

Landing gear, leading edgestructures, wing structures,engine box structuresand nacelles, fuselagesstructures, equipment.

Mecachrome has been involved in aerospace for more than 30 years. Structural parts and aircraft engine in both civil and military sectors Mecahrome plays an important role.

AERO ENGINE DIVISIONHigh precision machining and high expertise give a complete conf idence to the world leading engine builders. From development to f inal assembly and complex sub assembly, Mecachrome uses the most advanced techniques: welding tig and plasma, surface treatments, high precision machining of many alloys (aluminium, inconel, titanium, tantalum and niobium...)

AEROSTRUCTURE DIVISIONA leading player in the world aerostructure market, Mecachrome has contributed to the development of major parts for civil and military applications. Engineering, high precision machining, structural assemblies from prototype to certification, R&D high innovation: Mecachrome helps their customers in all areas of a project thanks to their expertise and professional passion.

AEROSPACE

Expertiseof the highest level

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Page 6: STRIVING FOR EXCELLENCE · TOWARDS SMART OPERATIONS After launching 3 4.0 (smart) plant in France and Portugal, Mecachrome speeds up its digital ... undertaken a policy of sustainable

Mecachrome for more than four decades has beenworking with the largest players in the automotiveworld. An exceptional co pilot.Helping to achieve sporting records.

AN ACHIEVING SUPPLIERCo development, expertise in engineering and innovation.Supply chain expertise, quality management and machining and assembly of complete engines, mechanical parts and components: Mecachrome is a supplier for industrial automobiles and heavy goods.

A CHAMPION IN MOTOR SPORT With more than 50 engines racing per weekend and more than 40 years of experience in motorsport, Mecachrome is the world’s leading supplier of motor sport Engines. Mecachrome has acquired its own know-how at the heart of of the competition, manufacturing complete engines, gearboxes as well as major pieces of high technology. Programme management, engine assembly, test beds, race track assistance: Mecachrome is involved in the race. Results: 12 world F1 titles with Renault Sport.

Current parts

Cylinder heads, blocks, crankshafts, cam shafts, pneumaticdistribution, water / oil / pressurepumps, pistons, gear trains andcomplete gear boxes, turbos,hubs and anti roll bars.

Core Products

Automotive: Engine block line, lower crank case, engine block, arbour, distributor.

Industrial and Agricultural: Engine block 4 and 6 cylinder, cylinder head 4, 6, 11 litres brake compressor.

AUTOMOTIVE

In the racewith the best

MECACHROME STRIVING FOR EXCELLENCE

Page 7: STRIVING FOR EXCELLENCE · TOWARDS SMART OPERATIONS After launching 3 4.0 (smart) plant in France and Portugal, Mecachrome speeds up its digital ... undertaken a policy of sustainable

Engineering partner to the industrial giants in thedefence, energy and space sectors. Mecachrome isan intermediary for R&D providing solutions of thehighest precision.

DEFENCE - All over the years, Mecachrome has supported Defense Forces through mechanical assembly productions used by the European Air force, the Army and the Navy.Mecachrome is a key partner for the major European Defense players and is involved into large programs for military aircraft, helicopters, vehicles and missiles.

ENERGY - Mecachrome has developed large scientific sub assemblies (laser Mega Joule particle accelerators) and some emblematic projects such as ITER; Mecachrome also supports its customers with products dedicated to land based turbines. and development of innovative solutions for energy supply.

SPACE - Mecachrome has a unique knowledge of how to machine and assembly of high precision parts , such as satellite fuel tanks and satellite mirrors and viseurs d’étoiles.

3DEFENCE, ENERGY AND SPACE

High precisionfabrications

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Page 8: STRIVING FOR EXCELLENCE · TOWARDS SMART OPERATIONS After launching 3 4.0 (smart) plant in France and Portugal, Mecachrome speeds up its digital ... undertaken a policy of sustainable

HEADQUARTER

Rue de Saint-Règle ZI de la Boitardière37400 Amboise - France

Tél : +33 (0)2 47 30 67 40

SITES IN FRANCE

Mecachrome / AmboiseRue de Saint-RègleZI de la Boitardière37400 Amboise Tél : +33 (0)2 47 23 36 36

Mecachrome / Aubigny-sur-Nère 27 – 49 Avenue Eugène Casella18700 Aubigny-sur-Nère Tél : +33 (0)2 48 81 22 00

Mecachrome / VibrayeRue de l’Artisanat72320 VibrayeTél : +33 (0)2 43 93 61 74

MK Automotive / Sablé-sur-SartheAvenue Jean MonnetZI Des Vignes72300 Solesmes Tél : +33 (0)2 43 62 03 03

Mecachrome Atlantique / Nantes102 rue du Moulin des Landes44980 Sainte-Luce-sur-Loire Tél : +33 (0)2 40 95 72 00

Mecachrome Atlantique / NantesRue Nungesser et Coli44860 Saint Aignan de Grand Lieu Tél : +33 (0)2 40 75 43 42

Mecachrome Normatec / Bully-les-Mines5 rue Voltaire - BP 2762160 Bully-les-MinesTél : +33 (0)3 21 45 63 63

Mecahers Group / Toulouse2 rue Saint-ExupéryZI de la Saudrune31140 Launaguet Tél : +33 (0)5 62 79 87 87

MKAD / Varilhes341 RD 1209120 VarilhesTél : +33 (0)5 82 98 03 00

MK Services / Sablé-sur-SartheAvenue Jean Monnet ZI des Vignes 72300 SolesmesTél : +33 (0)2 43 62 03 03

INTERNATIONAL PRODUCTION SITES

Canada / Mecachrome Canada11 100, Rue Julien-AudetteMirabel (Québec) - CANADA J7N 3L3Tél : + 1 4500 476-3939

Morocco / MK AEROZone Franche de Tanger – lot 25BRoute de Rabat90100 Tanger – MAROCTél : + +212 539 396 800

Tunisia / Mecahers AerospaceZI EL M’GHUIRA III2082 Fouchana – TUNISIATél : + 216 71 409 898

Portugal / Mecahers AeronauticaUnipessoal LDAAICEP Global Parques, BlueBiz Parque Empresarial da Península de SetúbalEstrada do Vale da Rosa2910 845 Setúbal – PORTUGAL

Portugal / Mecachrome AeronauticaParque Industrial de Aeronáutica7005 797 Évora - PORTUGAL

www.mecachrome.com

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