solberg small compact polyester & paper elements
TRANSCRIPT
IN-LINE COMPRESSED AIRSolberg Small Compact Polyester & Paper Elements
POLYESTER ELEMENTS PAPER ELEMENTS 99%+ removal efficiency to 5 micron Pleated Media for High Dirt Holding Capacity Reinforced with epoxy coated steel wire on both sides of
cloth Washable - lukewarm water & mild detergent Dust loading capacity is increased 40 – 50% with
polyurethane pre-filter Temp (continuous): min -15F (-26C) max 220°F (104C) Optimal sealing surface & design
99%+ removal efficiency to 2 micron Pleated Media for High Dirt Holding Capacity Heavy duty industrial strength paper surrounded by
heavy gauge galvanized expanded metal Dust loading capacity is increased 40 - 50% with
polyurethane pre-filter Temp (continuous): min: -15°F (-26C) max 220F
(104°C) Optimal sealing surface & design
Particle Size vs. Filter Efficiency on polyester media at indicated face velocity: 15 cfm/ft2 media 30 cfm/ft2 media 45 cfm/ft2 media
Particle Size vs. Filter Efficiencyon paper media at indicated face velocity: 10 cfm/ft2 media 15 cfm/ft2 media 20 cfm/ft2 media
ADVANTAGES Less maintenance More durable Moisture resistant Optimal surface area per given size
Handles hot air and oil mist from unload cycle of reciprocating/piston compressor
Higher efficiency than many alternative media Cost Effective
CONFIGURATION DRAWING
Dimension tolerance 1/4"
Face Velocity vs. dust Holding Capacity
DIMENSIONS - inches Polyester Paper Polyester Elements
Paper Elements
STD End Cap Features ID OD HT Surface Area ft2
Rated Flow SCFM
15P 14P M 3 4 3/8 2 5/16 0.50 1.12 35 19P® 18P M 3 4 3/8 4 3/4 1.5 3.0 100 31P 30P M 3 5/8 5 3/4 4 3/4 2.3 6.2 195 231P 230P M 3 5/8 5 3/4 9 1/2 4.5 11.8 300
Legend B= Closed one end w/ Bolt hole, open on other end C= Closed one end, open on other end F= Felt gaskets on open end(s) G= Galvanized metal end caps I= Injection molded santoprene M= Molded plastisol
N= Neoprene gaskets on open end(s) R= Mixed Rubber/cork gasket on open ends T= Tin plated metal end caps P = Polyurethane Pre-filter Included See back page for information about media for special applications. Note: Model offerings and design parameters may change without notice.
Corporate Office: 2725 Commerce Parkway
Auburn Hills, MI 48326
Toll Free: (800) 331-3118 Fax: (248) 377-3172
[email protected] www.tfsi1.com
343
IN-LINE COMPRESSED AIRSolberg Compact/Big Boy Polyester & Paper Elements
POLYESTER ELEMENTS PAPER ELEMENTS 99%+ removal efficiency to 5 micron Pleated Media for High Dirt Holding Capacity Reinforced with epoxy coated steel wire on both sides of
cloth Washable - lukewarm water & mild detergent Dust loading capacity is increased 40 – 50% with
polyurethane pre-filter Temp (continuous): min -15F (-26C) max 220°F (104C) Optimal sealing surface & design
99%+ removal efficiency to 2 micron Pleated Media for High Dirt Holding Capacity Heavy duty industrial strength paper surrounded by
heavy gauge galvanized expanded metal Dust loading capacity is increased 40 - 50% with
polyurethane pre-filter Temp (continuous): min: -15°F (-26C) max 220F
(104°C) Optimal sealing surface & design
Particle Size vs. Filter Efficiency on polyester media at indicated face velocity: 15 cfm/ft2 media 30 cfm/ft2 media 45 cfm/ft2 media
Particle Size vs. Filter Efficiency on paper media at indicated face velocity: 10 cfm/ft2 media 15 cfm/ft2 media 20 cfm/ft2 media
ADVANTAGES Less maintenance More durable Moisture resistant Optimal surface area per given size
Handles hot air and oil mist from unload cycle of reciprocating/piston compressor
Higher efficiency than many alternative media Cost Effective
CONFIGURATION DRAWING
Dimension tolerance 1/4"
Face Velocity vs. dust Holding Capacity
DIMENSIONS - inches Polyester Paper Polyester Elements
Paper Elements
STD Endcap
Features ID OD HT Surface Area ft2 Rated Flow
SCFM 35P 34P M 4 3/4 7 7/8 4 13/16 4.0 11.0 275
235P 234P M 4 3/4 7 7/8 9 5/8 8.3 22.8 570 335P 334P M 4 3/4 7 7/8 14 1/2 12 34 800 239P 238P GBN 4 7/8 9 1/4 10 11.5 52 570 245P 244P GN | M 6 9 3/4 9 5/8 14 35.5 880 345P 344P GN 6 9 3/4 14 1/2 22.1 57 1100 275P 274P GN 8 11 3/4 9 5/8 19 45.4 1100 375P 374P GN 8 11 3/4 14 1/2 28 68.1 1500 377P 376P GN 9 14 5/8 14 1/2 50 125 1825 385P 384P GN 14 19 5/8 14 1/2 50 140 3300 485P 484P GN 14 19 5/8 21 1/2 75 200 4705 685P GN 14 19 5/8 28 1/2 100 6600
Legend B= Closed one end w/ Bolt hole, open on other end C= Closed one end, open on other end F= Felt gaskets on open end(s) G= Galvanized metal end caps I= Injection molded santoprene M= Molded plastisol N= Neoprene gaskets on open end(s) R= Mixed Rubber/cork gasket on open ends T= Tin plated metal end caps P = Polyurethane Pre-filter Included
See back page for information about media for special applications. Note: Model offerings and design parameters may change without notice.
Corporate Office: 2725 Commerce Parkway
Auburn Hills, MI 48326
Toll Free: (800) 331-3118Fax: (248) 377-3172
[email protected] www.tfsi1.com
344
IN-LINE COMPRESSED AIRSolberg Small Compact "Hockey Puck" ElementsFEATURES & SPECIFICATIONS
Patented High grade filter element Built-in Vacuum Tight Gasket Seal
Positive seal between housing hemispheres New seal with each element Minimizes parts
Optimal surface area per given size
Pleated Media for High Dirt Holding Capacity Temp: (continuous): min -26°C (-15°F) max 104°C (220°F) Filter change out differential: 255 – 380 mm H2O Over Initial Delta P
POLYESTER ELEMENTS PAPER ELEMENTS 99%+ removal efficiency standard to 25 micron
Particle Size vs. Filter Efficiency on polyester media at indicated face velocity: 275 m3hr/m2 media 550 m3hr/m2 media 825 m3hr/m2 media
99%+ removal efficiency standard to 2 micron
Particle Size vs. Filter Efficiency on paper media at indicated face velocity: 185 m3hr/m2 media 275 m3hr/m2 media 365 m3hr/m2 media
ADVANTAGES ADVANTAGES Patented design Washable - lukewarm water & mild detergent Less maintenance More durable Handles hot air and oil mist from unload cycle of
reciprocating/piston compressor
Moisture resistant Patented design Heavy duty industrial strength paper Higher efficiency than many alternative media Cost effective
OPTIONS (Inquiries Encouraged)
Multiple Configurations-Elliptical, Round, Special Shapes HEPA media-99.97% D.O.P. efficiency to 0.3 micron Activated carbon pre-filter
DIMENSIONS – mm Polyester Element
Paper Element OD HT
Surface Area m2
Rated Flow m3/h
03 02 38 25 0.009 5 05 04 57 25 0.019 14 07 06 76 35 0.054 20 11 10 102 35 0.10 60 17 16 191 83 0.74 425
Element construction is of Injection Molded Santoprene
Note: Model offerings and design parameters may change without notice.
Dimension tolerance 6mm
Corporate Office: 2725 Commerce Parkway
Auburn Hills, MI 48326
Toll Free: (800) 331-3118 Fax: (248) 377-3172
[email protected] www.tfsi1.com
345
IN-LINE COMPRESSED AIR - HOUSINGS AND EQUIPMENTParker In-Line Compressed Air Housings and Equipment
Compressed Air and Gas Filtration Products
Corporate Office: 2725 Commerce Parkway
Auburn Hills, MI 48326
Toll Free: (800) 331-3118Fax: (248) 377-3172
[email protected] www.tfsi1.com
346
IN-LINE COMPRESSED AIR - HOUSINGS AND EQUIPMENTParker In-Line Compressed Air Housings and Equipment Q. What is co.alesc.ing fil.tra.tion?
A.
co.alesc.ing fil.tra.tion: a steady state process whereby aerosols are caused to agglomerate (come together) into even larger droplets as they pass through the filter element’s fiber matrix, eventually becoming large enough to be gravitationally drained away.
Q. Why filter compressed air? A. Submicronic contaminants in compressed air systems can: plug orifices of sensitive
pneumatic instrumentation wear out seals erode system components reduce the absorptive
capacity desiccant air/gas dehydrators
foul heat transfer surfaces reduce air tool efficiency The results include: product rejects lost production time increased maintenance costs
For example, trace amounts of submicronic oil can cause serious fish eye blemishing in automotive finishing operations. Water left in air lines can freeze during exposure to cold, blocking flow or rupturing pipes. Compressor lubricant not captured in a coalescing filter will eventually collect in pneumatic components, causing premature component repair or replacement. Environmental concerns will be raised if oily, compressed air is continually discharged into the atmosphere through a pneumatic muffler.
This filter housing cutaway depicts the coalescing process. Air enters the housing and flows through the filter media passing from the inside element surface to the outside. Coalesced liquid collects in the housing where it is drained and clean air exits the housing through the outlet port.
Corporate Office: 2725 Commerce Parkway
Auburn Hills, MI 48326
Toll Free: (800) 331-3118 Fax: (248) 377-3172
[email protected] www.tfsi1.com
347
IN-LINE COMPRESSED AIR - HOUSINGS AND EQUIPMENTParker In-Line Compressed Air Housings and Equipment Pressure:
1 bar = 14.5 pounds per square inch (PSI) 1 PSI = 27.686 inches of water (H2O) 1 PSI = 2.036 inches of Mercury (Hg)
Temperature: 32 Fahrenheit = 0 Celsius C = (°F-32)5/9
Length:
1000 millimeters = 100 centimeters = 1 meter 1 meter = 39.27 inches = 3.281 feet 1 foot = 30.48 centimeters 1 inch = 2.54 centimeters 1 micron (μm) = 10-6 meters = one millionth of a meter 25.4 μm = .001 inch
Volumetric Flow Rate:
1 cubic meter per second (m3/s) = 2118.9 feet cubed per minute (ft3/min) 1 ft3/min = 28.3 liters/min 1 cubic meter per hour (m3/hr) = 1.7 standard cubic feet per minute
Mass:
1 pound = 453.59 grams = 0.45359 kilograms 1 pound = 16 ounces 1 ounce = 28.349 grams
Density:
Density = Mass (m) Volume (V)
Corporate Office: 2725 Commerce Parkway
Auburn Hills, MI 48326
Toll Free: (800) 331-3118Fax: (248) 377-3172
[email protected] www.tfsi1.com
348
IN-LINE COMPRESSED AIR - HOUSINGS AND EQUIPMENTParker In-Line Compressed Air International H-Series
International H-Series Compressed Air & Gas Filters
Coalescing, Particulate & Hydrocarbon Adsorption
Flows from 10 to 1600 SCFM (17 to 2822 m3/hr)
1/4" to 3" NPT, BSPF & BSPT Ports
Corporate Office: 2725 Commerce Parkway
Auburn Hills, MI 48326
Toll Free: (800) 331-3118 Fax: (248) 377-3172
[email protected] www.tfsi1.com
349
IN-LINE COMPRESSED AIR - HOUSINGS AND EQUIPMENTParker In-Line Compressed Air ASME Coded Vessels
ASME Coded Vessels Compressed Air & Gas Filters
Coalescing, Particulate & Hydrocarbon Adsorption
Flows up to 37,000 SCFM (62,000 m3/hr)
3" NPT to 16" Flange
Corporate Office: 2725 Commerce Parkway
Auburn Hills, MI 48326
Toll Free: (800) 331-3118Fax: (248) 377-3172
[email protected] www.tfsi1.com
350
IN-LINE COMPRESSED AIR - HOUSINGS AND EQUIPMENTParker In-Line Compressed Air Micro Series
Micro-Series Air/Gas Microfiltration Products Membrane Elements and Housing Assemblies For:
Semiconductor/Microelectronics
Medical/Pharmaceutical
Food and Beverage
Corporate Office: 2725 Commerce Parkway
Auburn Hills, MI 48326
Toll Free: (800) 331-3118 Fax: (248) 377-3172
[email protected] www.tfsi1.com
351
IN-LINE COMPRESSED AIR - HOUSINGS AND EQUIPMENTParker In-Line Compressed Air Preparation Units
Air Preparation Units Filters, Regulators and Lubricators
Corporate Office: 2725 Commerce Parkway
Auburn Hills, MI 48326
Toll Free: (800) 331-3118Fax: (248) 377-3172
[email protected] www.tfsi1.com
352
IN-LINE COMPRESSED AIR - HOUSINGS AND EQUIPMENTParker In-Line Compressed Air & Gas Desiccant Dryers
Compressed Air & Gas Desiccant Dryers
For Point of Use and OEM Applications
Corporate Office: 2725 Commerce Parkway
Auburn Hills, MI 48326
Toll Free: (800) 331-3118 Fax: (248) 377-3172
[email protected] www.tfsi1.com
353
IN-LINE COMPRESSED AIR - HOUSINGS AND EQUIPMENTParker In-Line Compressed Air Par-Fit Conversion Elements
Par-FitTM Conversion Elements
Corporate Office: 2725 Commerce Parkway
Auburn Hills, MI 48326
Toll Free: (800) 331-3118Fax: (248) 377-3172
[email protected] www.tfsi1.com
354
IN-LINE COMPRESSED AIR - REPLACEMENT FILTER ELEMENTSNumatics - In-Line Compressed Air Replacement Elements
Replacement Filter element
Corporate Office: 2725 Commerce Parkway
Auburn Hills, MI 48326
Toll Free: (800) 331-3118 Fax: (248) 377-3172
[email protected] www.tfsi1.com
355
IN-LINE COMPRESSED AIR - REPLACEMENT FILTER ELEMENTSNumatics - In-Line Compressed Air Replacement Elements
Advanced Media Structure Numatics Coalescing Media Typical coalescing media on the market today utilizes multilayered or mechanically wound media. This type of media allows particulate to plug the outer layer shortening the service life and change intervals. Numatics developed a proprietary weave of inorganic microfibers of different diameters. Our media is vacuum formed to create elements made out of millions of complex tortuous paths of varying density. This design allows particles to be trapped through the entire cross section of the filter, lowering pressure drop and maximizing capacity. Numatics media is ideally suited for multiple compressed air applications. Our media is available in various temperature ranges and is compatible with compressed air and non flammable / non toxic gases.
Numatics coalescing media is ideally suited for oil/water separation or hydrocarbon removal. Applications include: compressor dryer room, industrial/instrument air, food packaging, utilizing our coarse, fine and ultra fine coalescing media.
Numatics Particulate Media The service life of any media is a function of the solid contaminant to which the filter media is subjected. In order to maintain the same flow throughput as the media becomes contaminated requires an increase in pressure drop. Numatics offers pleated media which significantly increases surface area extending service life. Numatics has resin-impregnated media to provide high performance particulate removal in applications ranging from food processing to industrial filtration.
Numatics particulate media features resin impregnation providing high performance particulate removal as a coalescing pre filter or for applications ranging from food processing to industrial.
Corporate Office: 2725 Commerce Parkway
Auburn Hills, MI 48326
Toll Free: (800) 331-3118Fax: (248) 377-3172
[email protected] www.tfsi1.com
356
IN-LINE COMPRESSED AIR - REPLACEMENT FILTER ELEMENTSNumatics - In-Line Compressed Air Replacement Elements
The science of coalescing filtration
The 0.3 micron borosilicate glass fiber element, when magnified 228x (left), shows deep, tortuous paths and large air pockets which provide high performance contaminate removal and longer life.
Contamination removal from a typical compressed air line with 0.3 micron media is shown magnified 40x (right). The contamination contains hydrocarbon (black), oil (opaque drops), and metal fragments (shiny spots).
Air flows from the inside to the outside of the element through progressively larger openings in the media. As contamination moves through the element, solid particles are trapped and liquids are formed into large droplets. As the air exits the element, surface tension holds the liquids and allows them to drain to the bottom.
Scanning electron
micrograph (at 228x) Dirty filter
magnification (at 40x)
With Numatics® elements like the one on the left installed in your system, the contamination on the right won’t get to where it can cause damage. Your system lasts longer and costs less.
What you get is not always what you see
Corporate Office: 2725 Commerce Parkway
Auburn Hills, MI 48326
Toll Free: (800) 331-3118 Fax: (248) 377-3172
[email protected] www.tfsi1.com
357