smp solid-state overload relays · smp-1 solid-state overload relay for 3∅ applications: phase...

Bulletin 592

SMP Solid-State Overload Relays

1-172

1

Bulletin 592SMP-1 Overload Relay

• Self Powered — wires the sameas eutectic overload

• Phase Loss Protection — tripsin 2 Seconds on loaded motors

• No Heaters — 3:2:1 adjustmentrange is equivalent of up to 10heater elements

• Directly Interchangeable —mounting and reset locationsare identical to eutecticoverloads

• Independent Trip Classes —10, 20, or 30

• Manual Reset or Automatic/Manual Reset — both versionsare available

SMP-2 Overload Relay• Self Powered• Phase Loss Protection• No Heaters• Directly interchangeable• Selectable Trip Class• Automatic/Manual Reset• Ground Fault Tripping• Jam Protection

SMP-3 Overload Relay• Phase Loss Protection• No Heaters• Selectable Trip Class• Automatic/Manual Reset• Ground Fault Tripping• Jam Protection• Trip Cause Indication• Communication — via remote

I/O and DeviceNet

DescriptionThe Bulletin 592 SMP-1 and SMP-2 solid-state overload relays directly replaceeutectic alloy overload relays that are available as integral components of assembledBulletin 505, 509, and 520 NEMA starters or as panel mounted overload relays forseparate mounting. The Bulletin 592 SMP-3 solid-state overload relays offer easyconnectivity to Allen-BradleyRemote I/O orDeviceNet networks for proactive controlof your motor starting equipment.

STARTER MOUNT — For installation on NEMA Starters

PANEL MOUNT — For installation and wiring separate from contactorYour order must include:• Cat. No. of overload relay selected with

Voltage Suffix Code.

• If required, Cat. No. of Bulletin 505/509NEMA starter less overload relay.

• If required, Cat. No. of any accessories.

Conformity to Standards: Approvals:IEC 801 CE Marked

UL 508 CSA Certified

CSA C22.2 No. 14 UL Listed

Cat. No. 193-EA2FB Cat. No. 592-A5KDCat. No. 592-A2JC

Starter Mount

Panel Mount

Cat. No. 592P-A2AT Cat. No. 592P-B1FT Cat. No. 592P-C1DT

TABLE OF CONTENTSDescription Page Description PageProduct Selection

Starter Mount . . . . . . . . . . . . . . . . . . 1-173Panel Mount . . . . . . . . . . . . . . . . . . . 1-177

Accessories . . . . . . . . . . . . . . . . . . . . . 1-182Typical Wiring Diagrams . . . . . . . . . . 1-183

Specifications. . . . . . . . . . . . . . . . . . . .1-184Approximate Dimensions

Starter Mount. . . . . . . . . . . . . . . . . . .1-188Panel Mount . . . . . . . . . . . . . . . . . . .1-193

1-173

Bulletin 592

SMP Solid-State Overload Relays1 Product Selection

SMP-1 Solid-State Overload Relay for 3∅ Applications: Phase Loss Protection, Class 10, 20 or 30STARTER MOUNT — For Installation on Allen-Bradley NEMA Starters

➊ SMP-2 Solid-State overload relays are mounted directly to the NEMA size 00 contactors and will not retrofit on the mounting plate of existingsize 00 starters with eutectic alloy overload relays.

➋ This SMP-1 overload relay has an interposing relay with a 120V AC coil. Consult your local Allen-Bradley Sales Office if using on reversing ortwo-speed applications.

For Installationon Starter Size

Full LoadCurrent

AdjustmentRange (A)

Manual Reset Automatic/Manual Reset

Class 10 Class 20 Class 30 Class 10 Class 20 Class 30

Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.

00 ➊ 0.1…0.32 193-EA1AB 193-EA2AB 193-EA3AB 193-EA4AB 193-EA5AB 193-EA6AB

00 ➊ 0.32…1.0 193-EA1CB 193-EA2CB 193-EA3CB 193-EA4CB 193-EA5CB 193-EA6CB

00 ➊ 1.0…2.9 193-EA1DB 193-EA2DB 193-EA3DB 193-EA4DB 193-EA5DB 193-EA6DB

00 ➊ 1.6…5.0 193-EA1EB 193-EA2EB 193-EA3EB 193-EA4EB 193-EA5EB 193-EA6EB

00 ➊ 3.7…12 193-EA1FB 193-EA2FB 193-EA3FB 193-EA4FB 193-EA5FB 193-EA6FB

0, 1 0.19…0.6 592-A1BA 592-A2BA 592-A3BA 592-A4BA 592-A5BA 592-A6BA

0, 1 0.32…1.0 592-A1CA 592-A2CA 592-A3CA 592-A4CA 592-A5CA 592-A6CA

0, 1 1.0…2.9 592-A1DA 592-A2DA 592-A3DA 592-A4DA 592-A5DA 592-A6DA

0, 1 1.6…5.0 592-A1EA 592-A2EA 592-A3EA 592-A4EA 592-A5EA 592-A6EA

0, 1 3.7…12 592-A1FA 592-A2FA 592-A3FA 592-A4FA 592-A5FA 592-A6FA

0, 1 5.7…18 592-A1GA 592-A2GA 592-A3GA 592-A4GA 592-A5GA 592-A6GA

1 12…38 592-A1HA 592-A2HA 592-A3HA 592-A4HA 592-A5HA 592-A6HA

2 5.7…18 592-A1GC 592-A2GC 592-A3GC 592-A4GC 592-A5GC 592-A6GC

2 12 … 38 592-A1HC 592-A2HC 592-A3HC 592-A4HC 592-A5HC 592-A6HC

2 14…45 592-A1JC 592-A2JC 592-A3JC 592-A4JC 592-A5JC 592-A6JC

3 14…45 592-A1JD 592-A2JD 592-A3JD 592-A4JD 592-A5JD 592-A6JD

3 23…75 592-A1KD 592-A2KD 592-A3KD 592-A4KD 592-A5KD 592-A6KD

3 66…110 592-A1LD 592-A2LD 592-A3LD 592-A4LD 592-A5LD 592-A6LD

4 23…75 592-A1KE 592-A2KE 592-A3KE 592-A4KE 592-A5KE 592-A6KE

4 66…110 592-A1LE 592-A2LE 592-A3LE 592-A4LE 592-A5LE 592-A6LE

4 57…180 592-A1ME 592-A2ME 592-A3ME 592-A4ME 592-A5ME 592-A6ME

5 96…300 592-A1NF 592-A2NF 592-A3NF 592-A4NF 592-A5NF 592-A6NF

6 ➋ 200…630 592-A1RGD 592-A2RGD 592-A3RGD 592-A4RGD 592-A5RGD 592-A6RGD

Cat. No. 592-A2JC

Cat. No. 592-A2NF

Cat. No. 193-EA2FB

Accessories — Page 1-182Typical Wiring Diagrams — Page 1-183Specifications — Page 1-184Approximate Dimensions — Page 1-188

Bulletin 592


1-174

Product Selection

SMP-1 Solid-State Overload Relay for 1∅ Applications: Class 10 or 20STARTER MOUNT — For Installation on Allen-Bradley NEMA Starters

For Installation onStarter Size

Full Load CurrentAdjustment Range

(A)

Manual Reset Automatic/Manual Reset

Class 10 Class 20 Class 10 Class 20

Cat. No. Cat. No. Cat. No. Cat. No.

00 2…7 193-ES1AB 193-ES2AB 193-ES4AB 193-ES5AB

00 5…15 193-ES1BB 193-ES2BB 193-ES4BB 193-ES5BB

0, 1 2…7 592-S1AA 592-S2AA 592-S4AA 592-S5AA

0, 1 5…15 592-S1BA 592-S2BA 592-S4BA 592-S5BA

1 12…38 592-S1CA 592-S2CA 592-S4CA 592-S5CA

2 5…15 592-S1BC 592-S2BC 592-S4BC 592-S5BC

2 14…45 592-S1FC 592-S2FC 592-S4FC 592-S5FC


1-175

Bulletin 592

SMP Solid-State Overload Relays1P Product Selection, Continued

SMP-2 Solid-State Overload Relay for 3∅ Applications: Automatic/Manual Reset, Field Selectable Trip Class10, 15, 20 or 30, Phase Loss Protection, Jam and Ground Fault Tripping ➊

STARTER MOUNT — For Installation on Allen-Bradley NEMA Starters

➊ Ground Fault Tripping is inhibited for approximately 30 seconds to eliminate the possibility of nuisance tripping during motor starting.➋ SMP-2 Solid-State overload relays are mounted directly to the NEMA size 00 contactors and will not retrofit on the mounting plate of existing

size 00 starters with eutectic alloy overload relays.➌ This SMP-2 overload relay has an interposing relay with a 120V AC coil. Consult your local Allen-Bradley Sales Office if using on reversing or

two-speed applications.


Full Load Current AdjustmentRange (A)

Cat. No.

00 ➋ 0.1…0.32 193-EB1AB

00 ➋ 0.32…1.0 193-EB1CB

00 ➋ 1.0…2.9 193-EB1DB

00 ➋ 1.6…5.0 193-EB1EB

00 ➋ 3.7…12 193-EB1FB

0, 1 0.19…0.6 592-B1BA

0, 1 0.32…1.0 592-B1CA

0, 1 1.0…2.9 592-B1DA

0, 1 1.6…5.0 592-B1EA

0, 1 3.7…12 592-B1FA

0, 1 5.7…18 592-B1GA

1 12…38 592-B1HA

2 5.7…18 592-B1GC

2 12…38 592-B1HC

2 14…45 592-B1JC

3 14…45 592-B1JD

3 23…75 592-B1KD

3 66…110 592-B1LD

4 23…75 592-B1KE

4 66…110 592-B1LE

4 57…180 592-B1ME

5 96…300 592-B1NF

6 ➌ 200…630 592-B1RGD

Cat. No. 592-B1FA

Cat. No. 592-B1LD

Cat. No. 193-EB1AB


Bulletin 592


1-176

1Product Selection, Continued

SMP-3 Solid-State Overload Relay Automatic/Manual Reset, Field Selectable Trip Class 10, 15, 20 or 30,Jam Protection, Ground Fault Tripping, and Communications Capability ➊

STARTER MOUNT — For Installation on Allen-Bradley NEMA Starters

➊ Ground Fault Tripping is inhibited for approximately 30 seconds to eliminate the possibility of nuisance tripping during motor starting.➋ Allen-Bradley recommends using 120 or 240V AC coils on all SMP-3 NEMA Starters. When using coil voltages other than 120 or 240V AC,

consult your local Allen-Bradley Sales Office.➌ The ratings of the triacs and the hard output contact (relay) internal to the SMP-3 must not be exceeded. See the SMP-3 User’s Manual for actual

ratings, or consult page 1-184 for specifications.➍ For NEMA starter sizes 0 through 2, a new mounting plate is required for retrofit to existing Bulletin 509 starters. For sizes 0 through 1 starters,

order Part No. 40794-031-02, and for size 2 starter order Part No. 40794-032-02.➎ These SMP-3 overload relays have an interposing relay with a 120V AC coil, see wiring diagram on page 1-183. Consult your local Allen-Bradley

Sales Office if using on reversing or two-speed applications. For 240V AC coil, change the letter D to A. Example: Cat. No. 592-C1NFA.


Full Load CurrentAdjustmentRange (A)

Cat. No. ➋➌

0, 1 0.7…2.5 592-C1DA ➍

0, 1 2…10 592-C1FA ➍

0, 1 7…37 592-C1HA ➍

2 7…37 592-C1HC ➍

2 20…75 592-C1KC ➍

3 20…90 592-C1LD

4 40…180 592-C1ME

5 70…300 592-C1NFD ➎

6 140…630 592-C1RGD ➎Cat. No. 592-C1FA

Cat. No. 592-C1DT


1-177

Bulletin 592

SMP Solid-State Overload RelaysProduct Selection, Continued

SMP-1 Solid-State Overload Relays: Phase Loss Protection, Class 10, 20 or 30

PANEL MOUNT — For Installation and Wiring Separate from the Contactor

⊗⊗⊗⊗ Voltage Suffix CodeThe Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 592P-A1RG⊗becomes Cat. No. 592P-A1RGD.

➊ This SMP-1 overload relay has an interposing relay. Consult your local Allen-Bradley Sales Office if using on reversing or two-speed applications.

Full Load CurrentAdjustmentRange (A)

Class 10ManualReset

Class 20ManualReset

Class 30ManualReset

Class 10Automatic/

ManualReset

Class 20Automatic/

ManualReset

Class 30Automatic/

ManualReset

Cat No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.

Compact Dimensions — For 3∅ Applications

0.1…0.32 592P-A1AT 592P-A2AT 592P-A3AT 592P-A4AT 592P-A5AT 592P-A6AT

0.32…1.0 592P-A1CT 592P-A2CT 592P-A3CT 592P-A4CT 592P-A5CT 592P-A6CT

1.0…2.9 592P-A1DT 592P-A2DT 592P-A3DT 592P-A4DT 592P-A5DT 592P-A6DT

1.6…5.0 592P-A1ET 592P-A2ET 592P-A3ET 592P-A4ET 592P-A5ET 592P-A6ET

3.7…12 592P-A1FT 592P-A2FT 592P-A3FT 592P-A4FT 592P-A5FT 592P-A6FT

12…38 592P-A1HT 592P-A2HT 592P-A3HT 592P-A4HT 592P-A5HT 592P-A6HT

Standard Dimensions — For 3∅ Applications

1.0…2.9 592P-A1DC 592P-A2DC 592P-A3DC 592P-A4DC 592P-A5DC 592P-A6DC

1.6…5.0 592P-A1EC 592P-A2EC 592P-A3EC 592P-A4EC 592P-A5EC 592P-A6EC

3.7…12 592P-A1FC 592P-A2FC 592P-A3FC 592P-A4FC 592P-A5FC 592P-A6FC

5.7…18 592P-A1GC 592P-A2GC 592P-A3GC 592P-A4GC 592P-A5GC 592P-A6GC

12…38 592P-A1HC 592P-A2HC 592P-A3HC 592P-A4HC 592P-A5HC 592P-A6HC

14…45 592P-A1JC 592P-A2JC 592P-A3JC 592P-A4JC 592P-A5JC 592P-A6JC

23…75 592P-A1KC 592P-A2KC 592P-A3KC 592P-A4KC 592P-A5KC 592P-A6KC

66…110 592P-A1LD 592P-A2LD 592P-A3LD 592P-A4LD 592P-A5LD 592P-A6LD

57…180 592P-A1ME 592P-A2ME 592P-A3ME 592P-A4ME 592P-A5ME 592P-A6ME

96…300 592P-A1NF 592P-A2NF 592P-A3NF 592P-A4NF 592P-A5NF 592P-A6NF

128…400 592P-A1PF 592P-A2PF 592P-A3PF 592P-A4PF 592P-A5PF 592P-A6PF

200…630 ➊ 592P-A1RG⊗ 592P-A2RG⊗ 592P-A3RG⊗ 592P-A4RG⊗ 592P-A5RG⊗ 592P-A6RG⊗Compact Dimensions — For 1∅ Applications

2…7 592P-S1AT 592P-S2AT — 592P-S4AT 592P-S5AT —

5…15 592P-S1BT 592P-S2BT — 592P-S4BT 592P-S5BT —

Standard Dimensions — For 1∅ Applications

14…45 592P-S1FC 592P-S2FC — 592P-S4FC 592P-S5FC —

23…75 592P-S1GC 592P-S2GC — 592P-S4GC 592P-S5GC —

Voltage 24V 110V 120V 208V 220V 230V 240V 380V 400V 415V 440V 480V 500V 600V

50 Hz K D — — A P T N KN I B — M —

60 Hz J — D H L — A — — — G B — C

Cat No. 592P-A2JCCat. No. 592P-A2A7 Cat. No. 592P-A2LD


Bulletin 592


1-178

Product Selection, Continued

SMP-2 Solid-State Overload Relays: Field Selectable Trip Class 10, 15, 20 or 30, Phase Loss Protection,Jam Protection and Ground Fault Tripping ➊


⊗⊗⊗⊗ Voltage Suffix CodeThe Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 592P-B1RG⊗becomes Cat. No. 592P-B1RGD.

➊ Ground Fault Tripping is inhibited for approximately 30 seconds to eliminate the possibility of nuisance tripping during motor starting.➋ This SMP-2 overload relay has an interposing relay with a 120V AC coil. Consult your local Allen-Bradley Sales Office if using on reversing or

two-speed applications.

Full Load CurrentAdjustment Range (A)

Class 10, 15, 20 or 30Automatic/Manual Reset

Cat. No.

Compact Dimensions

0.1…0.32 592P-B1AT

0.32…1.0 592P-B1CT

1.0…2.9 592P-B1DT

1.6…5.0 592P-B1ET

3.7…12 592P-B1FT

12…38 592P-B1HT

Standard Dimensions

1.6…5.0 592P-B1EC

3.7…12 592P-B1FC

5.7…18 592P-B1GC

12…38 592P-B1HC

14…45 592P-B1JC

23…75 592P-B1KC

66…110 592P-B1LD

57…180 592P-B1ME

96…300 592P-B1NF

128…400 592P-B1PF

200…630 ➋ 592P-B1RG⊗

Voltage 24V 110V 120V 208V 220V 230V 240V 380V 400V 415V 440V 480V 500V 600V

50 Hz K D — — A P T N KN I B — M —

60 Hz J — D H L — A — — — G B — C

Cat. No. 592P-B1FT Cat. No. 592P-B1EC Cat. No. 592P-B1ME


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Bulletin 592

SMP Solid-State Overload RelaysProduct Selection, Continued

SMP-3 Solid-State Overload Relays with Phase Loss Protection, Jam, Protection, Ground Fault Tripping ➊

and Communication Capability


⊗⊗⊗⊗ Voltage Suffix CodeThe Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 592P-C1RG⊗becomes Cat. No. 592P-C1RGD.

➊ Ground Fault Tripping is inhibited for approximately 30 seconds to eliminate the possibility of nuisance tripping during motor starting.➋ Allen-Bradley recommends using 120 or 240V AC coils on all SMP-3 NEMA Starters. When using coil voltages other than 120 or 240V AC,

consult your local Allen-Bradley Sales Office.➌ The ratings of the triacs and the hard output contact (relay) internal to the SMP-3 must not be exceeded. See the SMP-3 User’s Manual for actual

ratings, or consult page 1-184 for specifications.➍ These SMP-3 overload relays have an interposing relay, see wiring diagram on page 1-183. Consult your local Allen-Bradley Sales Office if using

on reversing or two-speed applications.

Full Load CurrentAdjustment Range (A)

Class 10, 15, 20 or 30Automatic/Manual Reset

Cat. No. ➋➌

Compact Dimensions

0.7…2.5 592P-C1DT

2…10 592P-C1FT

7…37 592P-C1HT

Standard Dimensions

0.7…2.5 592P-C1DC

2…10 592P-C1FC

7…37 592P-C1HC

20…75 592P-C1KC

20…90 592P-C1LD

40…180 592P-C1ME

70…300 ➍ 592P-C1NF⊗100…414 ➍ 592P-C1PF⊗140…630 ➍ 592P-C1RG⊗

Voltage 110V 120V 208V 220V 230V 240V

50 Hz D — — A P T

60 Hz — D H L — A

Cat. No. 592P-C1HCCat. No. 592P-C1DT Cat. No. 592P-C1LD


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