service standards list wiring diagram (conventional lever...

18-1

18

APPENDIX18

Page

SST LIST........................................................................... 18-2

SERVICE STANDARDS LIST ..................................... 18-5

WIRING DIAGRAM (Conventional Lever)............ 18-12

WIRING DIAGRAM (Mini Lever / Joystick Lever)................................. 18-13

sec18.book 1 ページ２０１０年４月２３日　金曜日　午前１０時５２分

18-2

SST LIST18

Illustration Part No. Part NameSection

1 5 6 7 8 9 10 13 14 15 17

09140-10920-71 Puller B set extension tool O

09310-23320-71 Reamer bolt remover O

09319-76001-71(09319-60020)

Output shaft needle roller bearing remover O

09320-23000-71 Bearing remover O

09330-21440-71 Stopper pin O

09370-10410-71 Front axle bearing replacer O O O

09370-20270-71 Drive pinion bearing replacer O

09450-23320-71 Adapter O

09509-76003-71(09509-55030)

Rear wheel bearing nut wrench O

09510-31960-71Brake hold down spring remover and replacer

O

09610-22000-71 Inner mast stopper O


18-3

18


1 5 6 7 8 9 10 13 14 15 17

09620-10100-71 Cylinder cap remover and replacer O

09630-23600-71 Deep socket A O

09659-26600-71 Piston rod guide O

09700-30200-71 Spring pin tool remover O

09717-76001-71(09717-20010)

Brake shoe return spring remover O

09718-76001-71(09718-20010)

Brake shoe return spring replacer O

09810-20172-71 Joint pin remover O O

09950-76003-71(09950-50012) Puller C set O

09950-76014-71(09950-40011) Puller B set O O O O

09950-76018-71(09950-60010) Replacer set O O O O O

09950-76019-71(09950-60020) Replacer set No.2 O O


18-4


1 5 6 7 8 9 10 13 14 15 17

09950-76020-71(09950-70010) Handle set O O O

25009-13201-71 Battery hanger O


18-5

18

SERVICE STANDARDS LIST

BATTERY

DRIVE MOTOR

PUMP MOTOR

Specific gravity upon full charge 1.280 [20°C (68°C)]Specific gravity upon end of discharge 1.150 [20°C (68°C)]

Discharge end voltage V36V 32.048V 42.5

Insulation resistance MΩ 1 or more

Insulation resistance MΩ 1 or moreTerminal continuity Ω 0Temperature sensor resistance kΩ Approx. 11~15Tightening torque N⋅m (kgf-cm) [ft-lbf]Revolution sensor gear set bolt Standard 13 (133) [9.59]Sensor cover Standard 5 (51) [3.69]Terminal bolt Standard 5 (51) [3.69]Terminal bracket Standard 23.7 (242) [17.49]Revolution sensor Standard 5 (51) [3.69]

Insulation resistance MΩ 1 or moreTerminal continuity Ω 0Temperature sensor resistance kΩ Approx. 11~15Tightening torque N⋅m (kgf-cm) [ft-lbf]Pump motor set nut Standard 32~122 (306~1244) [22.1~90.0]Revolution sensor gear set bolt Standard 7.8~18.2 (80~186) [5.8~13.4]Terminal bracket Standard 14.2~33.2 (145~339) [10.5~24.5]End bracket through bolt Standard 17.2~22.8 (175~232) [12.7~16.8]Revolution sensor Standard 3.0~7.0 (36~71) [2.2~5.2]


18-6

DRIVE UNIT

FRONT AXLE

Differential

Differential pinion inside diameter mm (in)Standard 22.12 (0.8709)

Limit 22.22 (0.8748)

Spider outside diameter mm (in)Standard 22.00 (0.8661)

Limit 21.75 (0.8563)

Side gear thrust washer thickness mm (in)Standard 22.00 (0.8661)

Limit 21.75 (0.8563)

Pinion gear thrust washer thickness mm (in)Standard 1.6 (0.063)

Limit 1.0 (0.039)Tightening torque N⋅m (kgf-cm) [ft-lbf]Front axle shaft Standard 98~127 (1000~1300) [72~94]Drive motor Standard 28.5~42.7 (291~435) [21.0~31.5]Axle bracket Standard 167~225 (1700~2300) [123~166]Axle bracket set bolt (through bolt) Standard 235~294 (2400~23000) [173.6~217.1]Axle bracket set bolt (reamer bolt) Standard 235~294 (2400~23000) [173.6~217.1]Drive unit cap Standard 82~123 (836~1254) [60.5~90.7]Gear case cover Standard 82~123 (836~1254) [60.5~90.7]Ring gear set bolt Standard 127~176.5 (1300~1800) [94.1~130.2]Differential upper case Standard 43.1~53.9 (440~550) [17.3~21.7]

Front axle shaft · axle hubFront axle bearing starting force N (kgf) [lbf] Standard 25.5~72.6 (2.6~7.4) [5.7~16.4]Tightening torque N⋅m (kgf-cm) [ft-lbf]Hub bolt set nut Standard 166.7~205.9 (1700~2100) [123.0~151.9]Hub nut Standard 294.2~588.4 (3000~6000) [217.1~434.1]Front axle shaft Standard 98.1~127.5 (1000~1300) [72.4~94.1]Brake ASSY set bolt Standard 137~196 (1400~2000) [101.3~144.7]Axle housing set bolt Standard 108~137 (1100~1400) [79.6~101.3]


18-7

REAR AXLE

STEERING

Rear axle ASSYRear axle front to rear clearance mm (in) Standard 0.7 (0.028) or lessRear axle center pin bushing inside diameter mm (in) Limit 52.9 (2.047)Steering knuckleRear axle wheel starting force N (kgf) [lbf] Standard 9.8~29 (1.0~3.0) [2.2~6.6]King pin outside diameter mm (in) Limit 27.8 (1.094)Steering knuckle starting force N (kgf) [lbf] Standard 19.3 (2.0) [4.4]Rear axle cylinder

Rear axle cylinder piston rod outside diameter mm (in)

20·25 Limit 39.92 (1.5717)28~32 Limit 49.92 (1.9654)

Rear axle cylinder piston rod bend mm (in) Limit 0.5 (0.020)

Rear axle cylinder bore mm (in)20·25 Limit 70.35 (2.7697)28~32 Limit 76.35 (3.0059)

Tightening torque N⋅m (kgf-cm) [ft-lbf]Axle bracket cap set bolt Standard 128~175 (1310~1780) [94.8~128.8]King pin lock bolt Standard 44.1~53.9 (450~550) [32.6~39.8]King pin lock nut Standard 35~52 (357~530) [25.8~38.4]Steering knuckle tie rod end pin lock nut Standard 49.0~73.5 (500~750) [36.2~54.3]Rear axle cylinder set bolt Standard 166.7~215.8 (1700~2200) [123.0~159.1]Rear axle cylinder rod guide set nut Standard 29.2~38.0 (298~387) [21.5~28.0]

Hydrostatic steering valve ASSY

Relief pressure MPa (kgf/cm2) [psi]20·25 Standard 7.2 (73) [1038]28~32 Standard 7.8 (80) [1138]

Tightening torque N⋅m (kgf-cm) [ft-lbf]Steering wheel set nut Standard 24.5~45.5 (250~464) [18.1~33.6]Steering column cover Standard 0.9~1.10 (9.2~11.2) [0.7~0.81]Steering valve ASSY set bolt Standard 29.8~38.8 (304~398) [22.0~28.6]Tilt lock bolt Standard 7.2~16.7 (73~171) [5.3~12.4]Mast jacket set nut Standard 35.2~52.8 (359~538) [26.0~39.0]Relief valve Standard 40~60 (408~612) [29.5~44.3]Steering valve end cap set screw Standard 24~36 (245~367) [17.7~26.6]


18-8

BRAKE

BODY

MATERIAL HANDLING SYSTEM

Front brakeHold down spring free length mm (in) Standard 25.5 (1.004)

Anchor to shoe spring free lengthmm (in)

On the side of lining W/pin Standard 139.3 (5.484)

On the side of lining L/pin Standard 121.8 (4.795)

Limit No clearance between coil turnsStrut to shoe spring free length mm (in) Standard 29.8 (1.173)

Adjuster spring free length mm (in)Standard 126.0 (4.961)

Limit No clearance between coil turns

Brake lining thickness mm (in)Standard 5.7 (0.224)

Limit 1.0 (0.039)Wheel cylinder to piston clearance mm (in) Standard 0.125 (0.00492)

Brake drum inside diameter mm (in)Standard 310 (12.20)

Limit 312 (12.28)Parking brakeParking brake cable set position mm (in) Standard 0~2 (0~0.08)Parking brake operating force N (kgf) [lbf] Standard 270~310 (27.5~31.6) [60.7~69.7]Brake pedalBrake pedal height mm (in) Standard 139~144 (5.47~5.67)Brake pedal play mm (in) Standard 5~9 (0.2~0.35)Master cylinder push rod play mm (in) Standard 1~2 (0.04~0.08)Brake pedal depressed height mm (in) Standard 84 (3.31)Tightening torque N·m (kgf-cm) [ft-lbf]Wheel cylinder set bolt Standard 17.7~26.5 (180~270) [13.0~19.5]Brake backing plate set bolt Standard 137~196 (1400~2000) [101.3~144.7]Outlet plug Standard 52.0~82.4 (530~840) [38.3~60.8]Parking brake release lever set screw Standard 9.1~16.9 (93~172) [6.7~12.5]

Tightening torque N·m (kgf-cm) [ft-lbf]Counterweight set bolt Standard 500~ (5099~ ) [368.9~ ]

Neutral drop testNeutral drop mm (in) Standard 45 (1.77)Natural forward tilt testNatural forward tilt mm (in) Standard 15 (0.59) or lessOil leak test

Lift cylinder oil leak amount (at tilt port) cm3 (in3) Standard 8 (0.49) or less

Tilt cylinder oil leak amount (total for lift and tilt) cm3 (in3) Standard 16 (0.98) or less


18-9

MAST

CYLINDER

Mast adjustment (V mast)Inner mast roller clearance mm (in) Standard 0~0.6 (0~0.024)Outer mast roller clearance mm (in) Standard 0~0.6 (0~0.024)Middle lift roller clearance mm (in) Standard 0~0.6 (0~0.024)Lower lift roller clearance mm (in) Standard 0~0.6 (0~0.024)Side roller clearance mm (in) Standard 0~0.6 (0~0.024)Mast strip to inner mast clearance mm (in) Standard 0~1.0 (0~0.039)Mast adjustment (FV·FSV mast)Inner mast roller clearance mm (in) Standard 0~0.6 (0~0.024)Middle mast lower roller clearance mm (in) Standard 0~0.6 (0~0.024)Outer mast roller clearance mm (in) Standard 0~0.6 (0~0.024)Middle mast upper roller clearance mm (in) Standard 0~0.6 (0~0.024)Lower lift roller clearance mm (in) Standard 0~0.6 (0~0.024)Side roller clearance mm (in) Standard 0~0.6 (0~0.024)Mast strip to mast clearance mm (in) Standard 0~1.0 (0~0.039)Tightening torque N·m (kgf-cm) [ft-lbf]Mast support cap set bolt Standard 84~156 (857~1591) [62.0~115.1]Tilt cylinder front pin Standard 76.8~115.2 (783~1175) [56.7~85.0]

Lift bracket set boltSTD 138~322 (1407~3283) [101.8~237.6]Rust proof 98~182 (999~1856) [72.3~134.3]

Lift cylinder

Piston rod outside diametermm (in)

V20·25

Standard 40 (1.575)Limit 39.92 (1.5717)

28~32Standard 45 (1.77)

Limit 44.92 (1.7685)

FV20·25

Standard 34.9 (1.37)Limit 34.82 (1.3708)

28~32Standard 40 (1.575)

Limit 39.92 (1.5717)

FSV20·25

Standard 40 (1.575)Limit 39.92 (1.5717)

28~32Standard 45 (1.77)

Limit 44.92 (1.7685)

QFV ALLStandard 50 (1.97)

Limit 49.92 (1.9654)Piston rod bend mm (in) Limit 2.0 (0.079)


18-10

Cylinder bore mm (in)

V·FV·FSV

20·25Standard 50 (1.97)

Limit 50.20 (1.9764)

28~32Standard 55 (2.17)

Limit 55.35 (2.1791)

QFV ALLStandard 63 (2.48)

Limit 63.35 (2.4909)Front lift cylinder (FV·FSV·QFV)

Hydraulic oil filling amountcm3 (in)

FV·FSV

20·25 Standard 75~95 (4.58~5.80)28~32 Standard 110~145 (6.71~8.85)

QFV20·25 Standard 75~95 (4.58~5.80)28~32 Standard 75~95 (4.58~5.80)

Piston rod outside diameter mm (in)Standard 50.8 (2.0)

Limit 50.72 (1.9969)Piston rod bend mm (in) Limit 2.0 (0.079)

Cylinder bore mm (in)

FV·FSV

20·25Standard 75.0 (2.953)

Limit 75.35 (2.9665)

28~32Standard 85.0 (3.346)

Limit 85.40 (3.3622)

QFV20·25

Standard 75.0 (2.953)Limit 75.35 (2.9665)

28~32Standard 75.0 (2.953)

Limit 75.35 (2.9665)Tilt cylinder

Cylinder bore mm (in)Standard 70.0 (2.756)

Limit 70.35 (2.7697)

Piston rod outside diameter mm (in)Standard 30.0 (1.181)

Limit 29.92 (1.1780)Piston rod bend mm (in) Limit 1.0 (0.039)Tightening torque N·m (kgf-cm) [ft-lbf]

Lift cylinder cover

V20·25 Standard 200~300 (2039~3059) [147.6~221.3]28~32 Standard 284.4~421.7 (2900~4300) [209.8~311.0]

FV20·25 Standard 203~271 (2073~2764) [150~200]28~32 Standard 237~305 (2419~3110) [174.8~225.0]

FSV20·25 Standard 200~300 (2039~3059) [147.6~221.3]28~32 Standard 284.4~421.7 (2900~4300) [209.8~311.0]

QFV20·25 Standard 340~440 (3467~4487) [250.8~324.6]28~32 Standard 340~440 (3467~4487) [250.8~324.6]

Front lift cylinder cover

FV·FSV 20·25

Standard 407~434 (4150~4426) [300~320]QFV ALLFV·FSV 28~32 Standard 461~488 (4701~4976) [340~360]


18-11

OIL PUMP

OIL CONTROL VALVE

SAS

Tilt cylinder front pin Standard 76.8~115.2 (783~1174) [56.7~85.0]Tilt cylinder rear pin Standard 43.2~72.9 (441~743) [31.9~53.8]Tilt cylinder piston castle nut Standard 225.4~284.2 (2300~2900) [166.4~209.8]Tilt cylinder cover Standard 284~421 (2896~4293) [210.0~311.0]

Oil pump ASSYBushing set length mm (in) Limit 26.411 (1.03980)Gear shaft outside diameter mm (in) Limit 18.935 (0.74547)Tightening torque N·m (kgf-cm) [ft-lbf]Oil pump ASSY set bolt Standard 24.0~33.0 (245~337) [34.0~36.2]Fitting (High pressure side) Standard 74.1~81.9 (756~835) [54.7~60.4]Fitting (Low pressure side) Standard 61.6~75.6 (628~771) [45.4~55.8]Outlet housing set bolt Standard 46.1~48.6 (470~500) [34.0~36.2]

Oil control valve

Relief set pressure KPa (kgf/cm2) [psi] Lift & Tilt 17800 (181.51) [2573.8]

Tightening torque N·m (kgf-cm) [ft-lbf]Oil control valve set bolt Standard 14.4~33.6 (147~343) [10.6~24.8]Lift lock unlocking bolt Standard 3.5~4.3 (36~44) [2.6~3.2]

Tightening torque N·m (kgf-cm) [ft-lbf]Yaw rate sensor bracket set bolt Standard 3.3~7.7 (33~79) [2.4~5.7]Yaw rate sensor set bolt Standard 1.0~2.0 (10~20) [0.7~1.5]Swing lock cylinder crank pin set bolt Standard 19~37 (190~370) [13.7~26.8]Swing lock cylinder pin set bolt Standard 19~37 (190~370) [13.7~26.8]Tilt angle sensor set bolt Standard 7.8~18.2 (80~186) [5.8~13.4]Tilt angle sensor link Standard 7.8~18.2 (80~186) [5.8~13.4]Load sensor Standard 22.0~26.0 (224~265) [16.2~19.2]Mast lifting height switch set bolt Standard 16.2~37.8 (165~385) [12.0~27.9]


18-12

P1

P4F1

F7

F5SWK

RYAC

PIN CODE ENTRY (OPT)

SWDRYMS

ACCEL

VRH VRTA SPLF SYR SIM1 SIM2

VRA2 LIFT LEVER

MAIN CONTROLLER

VRL1TILT LEVER

VRT1ATT1 LEVER

VRAT11ATT2 LEVER

SH SPB SWBKVRATA

SSTR

VRAT21 VRAT22VRAT12VRT2VRL2

VRA1FAN2 FAN1 FAN3

DISCONNECT SW(OPT)

F4

RYH

RYHLSWCM

LCM

LHR

BATTMBF

ACMDACMPACMDDACMDP

SPLFSSDSSPSSTRSTDMSTPMSYRSIMSTCB

DSFDSRBZCHIHSA

BATTERYCONTACTOR, BATTERYFUSE

AC MOTOR, DRIVEAC MOTOR, PUMPAC MOTOR DRIVER, DRIVEAC MOTOR DRIVER, PUMP

SENSOR, PRESSURE LIFTSENSOR, SPEED, DRIVESENSOR, SPEED, PUMPSENSOR, STEERINGSENSOR, TEMP DRIVE MOTORSENSOR, TEMP PUMP MOTORSENSOR, YAWRATESENSOR, IMPACTSENSOR, TEMP CONTACTOR

DIRECTION SWITCH, FORWARDDIRECTION SWITCH, REVERSEBUZZERCHIMEHORNSURGE ABSOBER

VRAVRLVRTVRTAVRTRAVRAT1VRAT2VRH

SLSWSLLLSLTFLSLS

SLPLSLPSSTPLSTPSSA1PLSA1PSSA2PLSA2PS

VARIABLE RESISTOR, ACCEL SWBKSWSSHSPB

STKSHSSWDSWHASWHRSWKSWLSWFSWHSWCMSWWSWSTSWBU

RYMS

SWITCH, BRAKE LHLLHRLCLLCRLTLLTRLWLFLRLFRRLFLLFRLCMLSTLLSTRLBULLBURLS

RYHLRYTLRYFRYHRYACRYBURYKH

LAMP, HEAD LHLAMP, HEAD RH

LAMP, TAIL LHLAMP, TAIL RHLAMP, WORKINGLAMP, FLASHER LH RRLAMP, FLASHER RH RRLAMP, FLASHER LHLAMP, FLASHER RH

LAMP, STOP LHLAMP, STOP RHLAMP, BACK-UP LHLAMP, BACK-UP RHLAMP, STROBE

RELAY, HEAD LAMPRELAY, TAIL LAMPRELAY, FLASHERRELAY, HORNRELAY, ACCESSORYRELAY, BACK-UPRELAY, KEY OFF H/L OFF

LAMP, COMPARTMENT

LAMP, CLEARANCE LHLAMP, CLEARANCE RH

SWITCH, SEATSWITCH, HEIGHTSWITCH, PARKING BRAKE

SWITCH, TILT KNOBSWITCH, HEIGHT SELECTSWITCH, DISCONNECTSWITCH, HORN ARMRESTSWITCH, HORN RRSWITCH, KEYSWITCH, LIGHTSWITCH, FLASHERSWITCH, HORN

SWITCH, WORKING LAMPSWITCH, STOP LAMPSWITCH, BACK-UP

RELAY, MINI LEVER SOLENOID

SWITCH, COMPARTMENT LIGHT

VARIABLE RESISTOR, LIFTVARIABLE RESISTOR, TILTVARIABLE RESISTOR, TILT ANGLEVARIABLE RESISTOR, TIRE ANGLEVARIABLE RESISTOR, ATT NO.1VARIABLE RESISTOR, ATT NO.2VARIABLE RESISTOR, HEIGHT

SOLENOID, SWINGSOLENOID, LIFT LOCK

SOLENOID, LIFT PULLSOLENOID, LIFT PUSHSOLENOID, TILT PULLSOLENOID, TILT PUSHSOLENOID, ATT1 PULL

SOLENOID, ATT2 PULLSOLENOID, ATT2 PUSH

SOLENOID, ATT1 PUSH

SOLENOID, TILT, FORWORD LOCKSOLENOID, STEERING

LTR LTL LCR LCLLHL

SWL

H T

SWHR

H

SWHA LSTL LSTR

LW

SWW RYTL

RYH SWST

EZ PEDAL(OPT)

RYF

SWF

LS BZ CHILBUR

LFLR LFRRLFL LFR

LBUL

SWBU

RYBU

SLPL

12V POWER

F8(10A)

P41

N1

DC/DC ACMDD ACMDP

UACMD

N2

P4P7

SSD

STDMP8

P9VW

UVW

UACMP

P14

SSP

STPMP15

P16VW

UVW

SLPS STPL STPS SA1PL SA1PS SA2PL SA2PS SLS SLLL SLTFL SLSW

SWH

SA

BATT

F6

CONTACTOR PANEL

KEY OFF H/L OFF(OPT)

STCB

MB (P3,G)

(P1,B)(41,Y) (43,O)

(105,L)

(101

,R)

(117

,O)

(41,

Y)

VB

BT

B48

VV

BK

YV

BM

BFA

N+

FND

C2

FND

C1

RY

1S

OLC

OM

SO

LCO

M

VB

MB

SL

VB

MB

SL

CB

AT-

CB

AT+

STC

B+

VR

A2+

VR

A2

VR

A1+

VR

A1

VR

A-

VR

H+

VR

TA+

VR

TA

SP

LF+

SP

LF

SY

R+

SY

RS

YR

-

IPL+

IPL1

IPL2

VR

L+V

RL1

VR

L2

VR

T+V

RT1

VR

T2

VR

AT1

+V

RA

11

VR

A12

VR

AT2

+V

RA

21

VR

A22

PO

T-

SH

1

SP

B

SS

TRC

SS

TR2

SS

TR1

SS

TR+

SW

BK

LS-

PO

T-

VR

TRA

+V

RTR

A

SH

2-1

VR

H

STC

B

(47,

L)

(44,

BR

)(9

7, P

)

(99,

R)

(98,

O)

(335

, Y

)

(17,

V)

(19,

GR

)

(2 ,

V)

(1 ,

G)

(307

, G

)(3

32,

R)

OA

CC

2

PS

AC

C+

N2

N2

N2

KY

SA

T

CA

N1H

CA

N1L

SLP

L-

SLL

A2+

SLP

S-

STP

L-

SLT

A1+

STP

S-

SA

1PL-

SA

1PS

-

SA

2PL-

SA

2PS

-

SLS

+

SLS

-

SO

LLU

+

SLL

L-

SLT

FB+

SLT

FL-

SLS

W+

SLS

W-

D7V

DG

ND

CA

N2L

CA

N2H

STK

SLM

DS

F

DS

R

SD

M

LS-

PS

SW

+

N2

(334

, P

)

(N2,

W)

(42,

R)

(145

, B

)

(124

, R

)O

UT+

OU

T- IN+

IN-

OS

ETD

SE

TD2

KY

SA

TC

AN

1LC

AN

1HS

TDM

+S

TDM

SS

D1

SS

D+

SS

D2

(125

, B

)

(122

, O

)

(121

, B

)

(151

, S

B)

(86,

O)

(87,

P)

(79,

G)

(78,

B)

(80,

BR

)

OS

ETP

SE

TP1

KY

SA

TC

AN

1L

DIAGNOSIS


TEN KEY

DISPLAYSTK

RESISTOR

EZ PEDAL(OPT)

SHSDSF

JOYSTICK(OPT)

DSR SWS

GN

D

CA

N1L

CA

N1H

ITK

Y1

ITK

Y2

ITK

Y3

IPS

TKY

1O

TKY

1O

TKY

2O

TKY

3LE

DTK

Y1

LED

TKY

2TG

ND

D7V

DG

ND

CA

N1L

CA

N1H

CA

N2L

CA

N2H

FLP

DP

SA

CC

+CA

N1H

STP

M+

STP

MS

SP

1S

SP

+

(152

, S

B)

(88,

L)

(89,

G)

(82,

W)

(81,

O)

(123

, B

R)

(N1, W)

(146

, W

)

(10,

BR

)

(9,

L)

(11,

G)

(33,

O)

(32,

W)

(34,

P)

(36,

R)

(37,

Y)

(39,

GR

)

(40,

SB

)

(329

, B

R)

(330

, P

)

(3,

B)

(4,

GR

)

(6,

V)

(7,

G)

(327

, L)

(328

, Y

)

(16,

GR

)

(160

, Y

)(1

61,

R)

(162

, G

)(1

63,

O)

(164

, L)

(165

, V

)(1

66,

P)

(167

, W

)

(45,

G)

DS

F

(46,

SB

)D

SR

(51,

BR

)LS

-

(168

, S

B)

(169

, B

R)

(14,

B)

(148

, O

)(1

47,

Y)

(70,

O)

(60,

R)

(68,

Y)

(45,

G)

(46,

SB

)

(67,

P)

(51,

BR

)

(308

, O

)

(55,

V)

(54,

L)

(53,

W)

(52,

R)

(50,

B)

(219

, P

)(2

20,

O)

(57,

SB

)(5

6, B

)

(58,

L)

(59,

Y)

(321

, O

)(3

22,

W)

(323

, B

)

(300

, L)

(301

, R

)

(302

, V

)

(28,

O)

(20,

G)

(21,

P)

(29,

B)

(23,

W)

(30,

Y)

(24,

V)

(25,

L)

(31,

R)

(26,

G)

(27,

O)

(51,

GR

)

(90,

R)

(91,

L)

(66,

V)

(65,

Y)

(51,

BR

)

(51,

BR

)

(316

, G

)(3

17,

P)

(314

, L)

(313

, B

)(3

12,

W)

(311

, R

)

(22,

SB

)

(48,

P)

(118

,GR

)

(111

,SB

)

(110

,GR

)(1

09,B

)

(108

,BR

)

(103

,O)(1

02,S

B)

(107

,V)

(112

,SB

)

(115

,P)

(104

,G)

(116

,SB

)

36V(48V)

WIRING DIAGRAM (Conventional Lever)

sec18.book 12 ページ２０１０年４月２２日　木曜日　午前１０時７分

18-13

P1 STCB

F1

F7F6

F5F4

RYH

SWLLCM

LHR

BATT VRAVARIABLE RESISTOR, LIFT

VARIABLE RESISTOR, ATT NO.2

SOLENOID, UNLOADSOLENOID, STEERINGSOLENOID, TILT, FORWORD LOCKSOLENOID, LIFT LOCKSOLENOID, SWING

VARIABLE RESISTOR, ATT NO.1VARIABLE RESISTOR, TIRE ANGLEVARIABLE RESISTOR, TILT ANGLE

VARIABLE RESISTOR, ACCEL

STK SWITCH, TILT KNOB

SWBU SWITCH, BACK-UPSWST SWITCH, STOP LAMPSWW SWITCH, WORKING LAMPSWCM SWITCH, COMPARTMENT LIGHTSWH SWITCH, HORNSWF SWITCH, FLASHERSWL SWITCH, LIGHTSWK SWITCH, KEYSWHR SWITCH, HORN RR

SWTR SWITCH, TILT RRSWTF SWITCH, TILT FRSPB SWITCH, PARKING BRAKESH SWITCH, HEIGHTSWS SWITCH, SEATSWBK SWITCH, BRAKE

LS LAMP, STROBE

RYKH RELAY, KEY OFF H/L OFFRYBU RELAY, BACK-UPRYAC RELAY, ACCESSORYRYH RELAY, HORNRYF RELAY, FLASHERRYTL RELAY, TAIL LAMPRYHL RELAY, HEAD LAMP

LBUR LAMP, BACK-UP RHLBUL LAMP, BACK-UP LHLSTR LAMP, STOP RHLSTL LAMP, STOP LHLCM LAMP, COMPARTMENTLFR LAMP, FLASHER RHLFL LAMP, FLASHER LHLFRR LAMP, FLASHER RH RRLFLR LAMP, FLASHER LH RRLW LAMP, WORKINGLTR LAMP, TAIL RHLTL LAMP, TAIL LHLCR LAMP, CLEARANCE RHLCL LAMP, CLEARANCE LHLHR LAMP, HEAD RHLHL LAMP, HEAD LH

VRAT2

SLULSLSSLTFLSLLLSLSW

VRAT1VRTRAVRTA

VRLBATTERYCONTACTOR, BATTERYFUSE

AC MOTOR DRIVER, PUMP

SENSOR, IMPACTSENSOR, TEMP CONTACTOR

SURGE ABSOBERHORMCHIMEBUZZERDIRECTION SWITCH, REVERSEDIRECTION SWITCH, FORWARD

SENSOR, YAWRATESENSOR, TEMP PUMP MOTORSENSOR, TEMP DRIVE MOTORSENSOR, STEERINGSENSOR, SPEED, PUMPSENSOR, SPEED, DRIVESENSOR, PRESSURE LIFT

AC MOTOR DRIVER, PUMPAC MOTOR DRIVER, DRIVEAC MOTOR, PUMPAC MOTOR, DRIVE

MBF

ACMDPSTCB

STCB

SAHCHIBZDSRDSF

SIMSYRSTPMSTDMSSTRSSPSSDSPLF

ACMDDACMPACMD

LHL LTR

RYHL

LSTLSWHR LSTR

LS

LFLR

LBUR

SWBU

LBUL BZ CHI

LFRRLFL LFL

SWF

RYF RYBU

EZ PEDAL (OPT)

H

SWH

SA

SWK

FAN2 FAN1 FAN3

ACCELVRA2

VRA1 VRTA SPLF SYR SIM1 SIM2

LIFT LEVERVRL1

+ - + - + - + - + - + -

VRL2ATT1 LEVER

VRAT11 VRAT12ATT2 LEVER

SH SPB

SSTR

DSF DSR STKVRATA

SWS

RESISTOR

TEN KEY

SLSW

DISPLAY

SLLLSLULSLS

MAIN CONTROLLER

SLTFL


DIAGNOSIS

SSP

P14P4

N2ACMDP-

+

-

+ P15P16 ACMP

UVW

UVW

P7P8P9

UVW ST

PM

SSD

ACMD

ACMDDDC/DCN1

P41

12V POWER

F8 (10A)

UVW ST

DM

EZ PEDAL (OPT)

VRAT21 VRAT22

RYAC

RYHSWST

LTL LCR LCLH T

LW

KEY OFF H/L OFF (OPT)

PIN CODE ENTRY(OPT)

BATT36V (48V)

SWCM SWW

(P3,G)

(P1,B)

(101

,R)

(41,Y)

(105,L)

(N1,W)

(107

,O)

(112

,SB

)

(107

,V)

(102

,SB

)

(48,

P)

(118

,GR

)

(111

,SB

)

(41

,

Y)

VB

BT

B48

VV

BK

Y

FAN

+

FND

C2

VB

MB

SL

VB

MB

SL

STC

B+

STC

B

VR

A2

VR

A2+

VR

A1

VR

A1+

VR

A-

VR

TA+

VR

TA

SP

LF+

SP

LF

SY

R+

IPL+

IPL1

IPL2

VR

L+V

RL1

VR

L2

VR

AT1+

VR

A11

VR

AT2+

VR

A21

VR

A12

VR

A22

PO

T-

SH

1

SH

2-1

SP

B

SS

TR2

SS

TR+

SW

BK

SW

TF

SW

TR

DS

F

DS

R

STK LS

-

LS-

SD

M

CA

N2H

DS

F

DS

R

LS-

CA

N2L

DG

ND

D7V

CA

N1H

CA

N1L

PS

AC

C+

FLP

DC

AN

2HC

AN

2LC

AN

1HC

AN

1LG

NDS

SP

+

SS

D2

SS

D+

STD

MS

TDM

+C

AN

1HC

AN

1L

0SE

TDIN-

IN+

OU

T-O

UT+

SE

TD2

KY

SAT

SS

D1

SS

P1

STP

MS

TPM

+C

AN

1H

0SE

TPS

ETP

1K

YS

ATC

AN

1L

ITK

Y1

ITK

Y2

ITK

Y3

TGN

D

D7V

DG

ND

LED

TKY

2LE

DTK

Y1

OTK

Y3

OTK

Y2

OTK

Y1

IPS

TKY

1

SLS

W-

SLS

W+

SLT

FL-

SLT

FB+

SLL

L-

SO

LLU

+

SLU

L-

SLS

-

SLS

+

CA

N1L

CA

N1H

KY

SAT

N2

N2

N2

N2

PS

AC

C+

OA

CC

2

VR

TRA

+V

RTR

AP

OT-

SS

TR1

SS

TRC

SY

RS

YR

-

CB

AT+

CB

AT-

VB

MB

(47

,

L)(4

4 ,

BR

)(9

7 ,

P

)

(99

,

R)

(98

,

O)

(332

, R

)

(334

, P

)

(N2

, W

)

(42

,

R)

(145

,

B)

(146

,

W)

(329

, B

R)

(169

, B

R)

(168

, S

B)

(167

,

W)

(166

,

P)

(165

,

V)

(164

,

L)

(163

,

O)

(162

,

G)

(161

,

R)

(160

,

Y)

(330

,

P)

(327

,

L)

(328

,

Y)

(5

,

P)

(3

,

B)

(6

,

V)

(7

,

G)

(4

, G

R)

(19

, G

R)

(80

, B

R)

(87

,

P)

(86

,

O)

(151

, S

B)

(124

,

R)

(125

,

B)

(122

,

O)

(123

, B

R)

(152

, S

B)

(121

, B

)

(79

,

G)

(78

,

B)

(81

,

O)

(82

,

W)

(89

,

G)

(88

,

L)

(2

,

V)

(1

,

G)

(307

,

G)

(308

,

O)

(55

,

V)

(54

,

L)

(53

,

W)

(52

,

R)

(50

,

B)

(57

,

SB

)(5

6 ,

B

)

(58

,

L)

(59

,

Y)

(321

,

O)

(323

,

B)

(300

,

L)

(301

,

R)

(302

,

V)

(28

,

O)

(20

,

G)

(21

,

P)

(24

,

V)

(25

,

L)

(26

,

G)

(27

,

O)

(16

,

GR

)(1

4 ,

B

)

(67

,

P)

(51

,

BR

)

(51

,

BR

)

(46

,

SB

)

(45

,

G)

(148

,

O)

(147

,

Y)

(51

,

GR

)

(90

,

R)

(91

,

L)

(66

,

V)

(311

,

R)

(65

,

Y)

(61

, S

B)

(62

, W

)

(45

, G

)

(46

, S

B)

(70

, O

)

(51

, B

R)

(51

, B

R)

(317

,

P)

(316

,

G)

(312

,

W)

(313

,

B)

(314

,

L)

(31

,

R)

(30

,

Y)

(322

,

W)

(115

,P)

(104

,G)

(116

,SB

)

(110

,GR

)(1

08,B

R)

(109

, B)

(103

, O)

P4

CONTACTOR PANEL

SWBK SWTF SWTR

WIRING DIAGRAM (Mini Lever / Joystick Lever)

sec18.book 13 ページ２０１０年４月２２日　木曜日　午前１０時７分

service standards list wiring diagram (conventional lever...

Documents