probe selection nondestructive testing - mkc korea · transducer characteristics reference...

PROBE SELECTION

Nondestructive Testing

3 Probe Selection

PROBE SELECTION

SONSOCAN Straight Beam Probes 5

The ergonomic straight beam probes of the SONOSCAN series for nondestructive material testing comply with the European standard DIN EN 12668-2. They are used to check metals, plastics and ceramic materials for discontinuities, such as cracks, inclusions, blowholes and other material flaws. The pulse echo and dual element probes “Made in Germany” are powerful, robust ultrasonic transducers, which are compatible to the new ultrasonic flaw detector SONOSCREEN ST10 and common mobile ultrasonic test equipment.

AdvantagesExcellent acoustic characteristicsUnique ergonomics and fatigue-proof, handy usageSuitable for DGS evaluation

We offer our precise ultrasonic probes with different frequencies and transducer sizes. Choosethe most suitable probe for your application, depending on material characteristics, thickness and geometry of the work piece. In addition to standard probes, customer specific solutions can be realized.

SONOSCAN Angle Beam Probes 25

The SONOSCAN series angle beam probes for non-destructive material testing detect even smallest discontinuities and quality failures such as cracks, incomplete fusions, blowholes or inclusions. All SONOSCAN probes are compatible with the new flaw detector SONOSCREEN ST10 and other common ultrasonic testing equipment. During the testing process, the transducer transmits ultrasonic waves through an integrated wedge into the test object. Typical incident angles are 45°, 60° and 70°. There exist several construction types and sizes for various applications. By individual grinding, the probes can be adapted to differently curved surfaces. Their unique and ergonomic design allows comfortable and fatigue proof testing.

AdvantagesExcellent acoustic characteristicsEN 12668-2 certifiedRealization of customized solutions possible

The high precision SONOSCAN probes are manufactured in three different construction types. They can be selected according to their angle, frequency, transducer size and environmental conditions.

4 Probe Selection

SONSOCAN Straight Beam Probes

5 Probe Selection

SONSOCAN Straight Beam Probes

Pulse echo probes with protective face

Type Frequency Transducer Order number PagePL2 EN 2 MHz Ø 24 mm 100 02 0002 6PL4 EN 4 MHz Ø 24 mm 100 02 0003 8PS2 EN 2 MHz Ø 10 mm 100 02 0004 10PS4 EN 4 MHz Ø 10 mm 100 02 0005 12

Connections: LEMO 1S (PL), LEMO 00 (PS)

Pulse echo probe with hard wear face

Type Frequency Transducer Order number PageHS4 EN 4 MHz Ø 10 mm 100 02 0007 14

Connection: LEMO 00

Dual element probes

Type Frequency Transducer Order number PageTL2 EN 2 MHz 7 x 18 mm 100 02 0008 16TL4 EN 4 MHz 6 x 20 mm 100 02 0009 18TS2 EN 2 MHz Ø 11/2 mm 100 02 0010 20TS4 EN 4 MHz 3.5 x 10 mm 100 02 0011 22

Connections: 2 x LEMO 00

Optional accessories

Connection cableProbe certificate according to DIN EN 12668-2

Pulse Echo Probe SONOSCAN PL2 EN

6 Probe Selection

SONOSCAN PL2 ENPulse Echo Probe for Contact Technique

Transducer dimensions: Ø 24 mm

Centre frequency: 2 MHz

Coupling membrane: Vulkollan®

Technical Data Reference Tolerance Dimensions

Echo pulse duration * 1.7 ±0.5

Centre frequency * 2 ±0.2 MHz

Relative bandwidth @ -6 dB * 44 ±7 %

Relative pulse-echo sensitivity * -31 ±3 dB

Transducer dimensions Ø 24 ±0.1 mm

Near field length 45 ±9 mm

Focal diameter 2.9 ±0.3 mm

Focal length @ -6 dB 70 ±14 mm

Divergence angle 3.7 ±0.4 Degree

Squint angle Degree

Offset <1 mm

Deviation from flatness of contact surface <0.05 mm

Transducer material Piezoelectric ceramics

Electrical connection LEMO 00

Housing material Stainless steel, Plastics

Probe protective layer Epoxy filled

Wear allowance 0.4 mm

Working temperature -20 °C ... +60 °C

Weight 208 g

Order number 100 02 0002

* measured on 40 mm polystyrene;All other values refer to steel as described in EN 12223 concerning manufacture of calibration block no. 1, temperature range 23 ± 5 °C.

Test Conditions

Test apparatus SONOSCREEN ST10

Voltage 100 V

Damping

Pulse width 250 ns


7 Probe Selection

DGS-Diagram

Pulse Shape

Electrical Impedance

Spectrum

Noise level


8 Probe Selection

SONOSCAN PL4 ENPulse Echo Probe for Contact Technique










Near field length 88 ±9 mm




Squint angle Degree

Offset <1 mm








Weight 208 g



Test Conditions


Voltage 100 V

Damping

Pulse width 125 ns


9 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum

Noise level

Pulse Echo Probe SONOSCAN PS2 EN

10 Probe Selection

SONOSCAN PS2 ENPulse Echo Probe for Contact Technique










Near field length 8 ±1.5 mm



Divergence angle 9 ±1 Degree

Squint angle Degree

Offset <1 mm








Weight 51 g



Test Conditions

Test apparatus Panametrics EPOCH III

Energy low

Damping

Filter STD


11 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum

Noise level


12 Probe Selection

SONOSCAN PS4 ENPulse Echo Probe for Contact Technique










Near field length 15.6 ±3 mm


Focal length @ -6 dB 28 ±5.5 mm


Squint angle Degree

Offset <1 mm








Weight 51 g



Test Conditions


Energy high

Damping

Filter STD


13 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum

Noise level

Pulse Echo Probe SONOSCAN HS4 EN

14 Probe Selection

SONOSCAN HS4 ENPulse Echo Probe for Contact Technique



Protective layer: Aluminum oxide


Echo pulse duration 0.7 ±0.2

Centre frequency 4 ±0.4 MHz

Relative bandwidth @ -6 dB 58 ±10 %

Relative pulse-echo sensitivity -33 ±3 dB


Near field length 15.6 ±3 mm




Squint angle Degree

Offset <1 mm





Probe protective layer Aluminum oxide


Weight 55 g


All values refer to steel as described in EN 12223 concerning manufacture of calibration block no. 1, temperature range 23 ± 5 °C.

Test Conditions


Energy low

Damping

Filter STD

Pulse Echo Probe SONOSCAN HS4 EN

15 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum

Noise level

Dual Element Probe SONOSCAN TL2 EN

16 Probe Selection

SONOSCAN TL2 ENDual Element Probe for Contact Technique

Transducer dimensions: 7 mm x 18 mm


Transducer Characteristics Reference Tolerance Dimension




Relative Pulse echo sensitivity -43 ±3 dB

Cross talk attenuation >40 dB

Transducer dimensions 7 x 18 ±0.05 mm2

Focal distance 15 ±3 mm

Focal width perpendicular to barrier @ -6 dB 3.5 ±0.7 mm

Focal width parallel to barrier @ -6 dB 6.5 ±1.3 mm


Squint angle Degree

Offset <1 mm



Electrical connection 2 x LEMO 00

Housing material Special stainless steel, plastics

Delay material Plastics

Wear allowance 3 mm


Weight 195 g


All values refer to steel as described in EN 12223 concerning manufacture of calibration block no. 1, temperature range 23 ± 5 °C

Test conditions


Voltage 100 V

Damping

Pulse width 250 ns


17 Probe Selection

DGS-Diagram

Pulse Shape

Electrical Impedance Transmitter

Spectrum

Electrical Impedance Receiver


18 Probe Selection

SONOSCAN TL4 ENDual Element Probe for Contact Technique

Transducer dimensions: 6 mm x 20 mm








Transducer dimensions 6 x 20 ±0.05 mm2

Focal distance 12 ±2.4 mm


Focal width parallel to barrier @ -6 dB 7 ±1.4 mm


Squint angle Degree

Offset <1 mm




Housing material Stainless steel, plastics


Wear allowance 3 mm


Weight 195 g



Test conditions


Voltage 100 V

Damping

Pulse width 125 ns


19 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum


Dual Element Probe SONOSCAN TS2 EN

20 Probe Selection

SONOSCAN TS2 ENDual Element Probe for Contact Technique

Transducer dimensions: Ø 11 / 2 mm








Transducer dimensions Ø 11 / 2 ±0.05 mm2


Focal width perpendicular to barrier @ -6 dB 2 ±0.4 mm



Squint angle Degree

Offset <1 mm




Housing material Special stainless steel, plastics


Wear allowance 3 mm


Weight 57 g



Test conditions


Voltage 100 V

Damping

Pulse width 250 ns


21 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum



22 Probe Selection

SONOSCAN TS4 ENDual Element Probe for Contact Technique

Transducer dimensions: 3.5 mm x 10 mm



Echo pulse duration 0.8 +0.3





Transducer dimensions 3.5 x 10 ±0.05 mm2





Squint angle Degree

Offset <1 mm




Housing material Stainless steel, plastics


Wear allowance 3 mm


Weight 57 g



Test conditions


Voltage 100 V

Damping

Pulse width 125 ns


23 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum


24 Probe Selection

SONSOCAN Angle Beam Probes

25 Probe Selection

SONOSCAN Angle Beam Probes

Small types

Type Angle Frequency Transducer Order number PageWS 45-2 45° 2 MHz 8 x 9 mm 100 01 0170 26WS 60-2 60° 2 MHz 8 x 9 mm 100 01 0171 28WS 70-2 70° 2 MHz 8 x 9 mm 100 01 0172 30WS 45-4 45° 4 MHz 8 x 9 mm 100 01 0173 32WS 60-4 60° 4 MHz 8 x 9 mm 100 01 0174 34WS 70-4 70° 4 MHz 8 x 9 mm 100 01 0175 36

Connection: LEMO 00

Medium types

Type Angle Frequency Transducer Order number PageWM 45-2 45° 2 MHz 14 x 14 mm 100 02 0012 38WM 60-2 60° 2 MHz 14 x 14 mm 100 02 0013 40WM 70-2 70° 2 MHz 14 x 14 mm 100 02 0014 42

Connection: LEMO 00

Large types

Type Angle Frequency Transducer Order number PageWL 45-2 45° 2 MHz 20 x 22 mm 100 01 0176 44WL 60-2 60° 2 MHz 20 x 22 mm 100 01 0177 46WL 70-2 70° 2 MHz 20 x 22 mm 100 01 0178 48

Connection: LEMO 1S

Optional accessories

Connection cable

Angle Beam Probe SONOSCAN WS 45-2

26 Probe Selection

SONOSCAN WS 45-2Angle Beam Probe for Transverse Waves

Transducer dimensions: 8 x 9 mm²

Center frequency: 2 MHz


Center frequency 2 ± 0.1 MHz

Relative bandwidth @ -6 dB 35 ± 10 %

Relative pulse echo sensitivity -51 ± 3 dB

Index point 13 ± 1 mm

Angle of incidence 45 ± 2 Degree

Angle of divergence vertical 7.0 ± 2 Degree

Angle of divergence horizontal 4.6 ± 1 Degree

Squint angle < 2 Degree

Offset < 1 mm

Near field length (including delay length) 15 ± 2.5 mm

Transducer dimensions 8 x 9 mm2


Electrical connector LEMO 00

Housing material Anodized aluminum

Protective layer Plastics

Wear allowance 1 mm

Working temperature +10 °C ... +40 °C

Storage temperature -20 °C … +70 °C

Weight 18 g

Label Classification, Frequency (color coded), Angle of Incidence, Dimensions, Serial number



Test Conditions


Intensity 100 V

Damping


27 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum


28 Probe Selection













Offset < 1 mm







Wear allowance 1 mm



Weight 18 g




Test Conditions


Intensity 100 V

Damping


29 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum


30 Probe Selection













Offset < 1 mm







Wear allowance 1 mm



Weight 18 g




Test Conditions


Intensity 100 V

Damping


31 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum


32 Probe Selection













Offset < 1 mm

Near field length (including delay length) 30 ± 5 mm






Wear allowance 1 mm



Weight 18 g




Test Conditions


Intensity 100 V

Damping


33 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum


34 Probe Selection













Offset < 1 mm







Wear allowance 1 mm



Weight 18 g




Test Conditions


Intensity 100 V

Damping


35 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum


36 Probe Selection













Offset < 1 mm







Wear allowance 1 mm



Weight 18 g




Test Conditions


Intensity 100 V

Damping


37 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum

Angle Beam Probe SONOSCAN WM 45-2

38 Probe Selection

SONOSCAN WM 45-2Angle Beam Probe for Transverse Waves









Angle of divergence vertical 3.5 ± 0.5 Degree

Angle of divergence horizontal 3 ± 0.5 Degree

Squint angle <2 Degree

Offset <1 mm







Wear allowance 2 mm



Weight 52 g




Test Conditions


Intensity 100 V

Damping


39 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum


40 Probe Selection













Offset <1 mm







Wear allowance 2 mm



Weight 52 g




Test Conditions


Intensity 100 V

Damping


41 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum


42 Probe Selection













Offset <1 mm







Wear allowance 2 mm



Weight 52 g




Test Conditions


Intensity 100 V

Damping


43 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum

Angle Beam Probe SONOSCAN WL 45-2

44 Probe Selection

SONOSCAN WL 45-2Angle Beam Probe for Transverse Waves












Offset < 1 mm




Electrical connector LEMO 1S



Wear allowance 2 mm



Weight 85 g




Test Conditions


Intensity 100 V

Damping


45 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum


46 Probe Selection













Offset < 1 mm







Wear allowance 2 mm



Weight 85 g




Test Conditions


Intensity 100 V

Damping


47 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum


48 Probe Selection













Offset < 1 mm







Wear allowance 2 mm



Weight 85 g




Test Conditions


Intensity 100 V

Damping


49 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum

Ultrasonic Flaw Detector SONOSCREEN ST10Co-developed by experienced material testers, the compact ultrasonic flaw detector for non-destructive testing unites high performance requirements with consistent user orientation. A clear menu structure guides the tester quickly through all necessary pre-test settings. All menu items are displayed in plain English and an overview of all probe settings contributes to increase the efficiency.The device comes ready to use for most applications. DAC, DGS, TCG and AWS D1.1 are standard features. The SONOSCREEN ST10 can be used for all conventional ultrasonic tests such as weld inspections, wall thickness measurements and the detection of discontinuities, which includes invisible cracks, inclusions, voids and other discontinuities in metals, plastics, ceramics and composites.Designed for rough applications, the ultrasonic flaw detector stands firm to extreme temperatures between -20 to 60 °C, with the large, high-resolution 8" graphic display showing all measurement results at a glance.

Product featuresUser-oriented operationExcellent resolution of 5 ns over the complete measuring range (10 m steel)8" graphic display in 16:9 formatHighest imaging quality

SONOTEC Ultraschallsensorik Halle GmbH Nauendorfer Str. 2 06112 Halle (Saale), Germany

Phone: +49 (0)345 133 17-0Fax: +49 (0)345 133 17-99

E-mail: [email protected]: www.sonotec.eu

© 2013 SONOTEC Ultraschallsensorik Halle GmbH All rights reserved

The content of this document is the property of SONOTEC Ultraschallsensorik Halle GmbH and is protected by copyright. Duplication and distribution in any form, particularly reprinting, photographic, mechanical or electronic reproduction, or in the form of storage in data processing systems or data networks, is prohibited without the consent of the copyright holder.

Revision: 1.0; Date: 2013-09-12Information is subject to change without notice!

probe selection nondestructive testing - mkc korea · transducer characteristics reference...

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