plantconnect – plant asset monitoring system (pams)
TRANSCRIPT
An ISO 9001:2008 company
Plant Asset ManagementGive VOICE to your Machine
Plant Asset Management
Ascent Informatics (India) Pvt. Ltd.
Plant Asset Management refers to any system through which an organization optimally and sustainably manages its assets and asset systems, their associated performance, risks and expenditures over their life cycles for the purpose of achieving its organizational strategic plan
-British standard Institution, BSI PAS 55:2008
Plant Asset Management
Important aspects that need to be managed to ensure optimum asset performance are as below
Plant Asset Management
Maintenance management
Energy Monitoring
Performance monitoring
Ensure assets performance as per
expectation
Ensure availability and uptime of assets
Measure and optimize energy consumption
Start with measurement
• Quantifying asset performance gives a clear view of its performance.
• Key performance indices (KPI) can provide a clear view on asset performance and help to identify areas for improvement
• Quantify performance• Compare it with historic trends or industry benchmarks• Identify areas with scope for improvement
Objectives of KPIs
You cannot manage what you cannot measure..
Bill Hewlett (Co-founder of Hewlett Packard)
KPIs
• Production outputs• Production rate• OEE / OFE – Overall equipment/factory efficiency
Plant performance KPIs
• Maintenance costs (Total, preventive, breakdown etc)• Asset availability (Uptime / Uptime + Downtime)• Mean time between failures = (total running hours / no of failures)• Mean time to Restoration = (time to restoration / no of failures)
Maintenance KPIs
• Overall energy consumption• Energy product footprint = energy consumption / units produced• Energy intensity = energy consumption / output value
Energy KPIs
BS EN 15341
Machine Maintenance
• 80% of unscheduled downtime is preventable• World is moving from scheduled maintenance to predictive and condition
based maintenance
What is happening
• Machine live data through online monitoring or automation systems will be key input for decisions
Importance of machine data
PlantConnect - PAMGive VOICE to your Machine
Plant Asset Management Solution
Continuous monitoring of machines with a proactive approach
Asset Meta data & information
Capturing machine operations data online via DAS
Data Historian in PlantConnect
server
Online status & condition
monitoring
Asset Health Analyser
O & M Advisor and communicator
KPI reports to defined key personnel
Push data into enterprise system
like ERP
• Equipment installed in various shops in a plant
Plant Asset Management Solution (PAM)
• PlantConnect DAS/s installed in each shop. It collects data from equipment in real time
• The data from each shop is sent to PlantConnect server through LAN / internet. Two options for data collection and upload –
- Continuous- Need based
• PlantConnect server processes the data…tops it up with intelligence…and presents it to different types of users from maintenance, operations department and management
• Each user sees what is relevant to him/her
PlantConnect PAM Modules
Data Visualization
Alarm Management
Historian
Asset Maintenance
Data Analysis and Reporting
Integration
Configuration
What PlantConnect provides…
• Monitor KPIs for set parameters. • Generate reports on KPIs for various stake holders from shop floor to top floor• Continuous monitoring of asset conditions to take better informed maintenance
decision
Asset monitoring
• Entire maintenance management can be done through central monitoring room. Qualified maintenance engineers required per machine will reduce
• Maintenance alerts and alarms will be received even through SMS / email making the system omni present.
• Historical data will be captured for trending and analysis
Central monitoring
Ascent Informatics (India) Pvt. Ltd.
Reducing costs & enhancing benefits PAM
Plant Asset Management
Maintenance management
Energy Monitoring
Performance monitoring
• Move towards lean manufacturing with minimal losses
• Reduce production losses and enhance quality
• Reduce production costs per unit
• On time preventive maintenance resulting in savings related to “break down” oriented maintenance
• Reduction in downtime reduces production time losses and enhanced productivity
• Identify energy wastages. Plug the same to reduce overall energy consumption
• Energy costs per unit can be monitored and benchmarked
• Informed inputs for pricing decisions
PlantConnect PAM
PlantConnect PAM
Maintenance management
Energy Monitoring
Performance monitoring
Thank You!
Dr. Arvind Tilak, [email protected]
Mr. Anand Taparia, Manager – Business [email protected]
Or call us at +91 20 6500 4608
Ascent Informatics (India) Pvt. Ltd.‘Dnyanamayi’, 1, Shreeniketan Society,
Kothrud, Pune 411038, India
www.plantconnect.net www.ascentautomation.com