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Daniel Vengel Jensen SEAM 29 th of June 2018 Fuels 2020 Sulphur Cap Les Gingell Vice President, Marine Sales Americas [email protected]

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  • Daniel Vengel JensenSEAM29th of June 2018

    Fuels2020 Sulphur Cap

    Les GingellVice President, Marine [email protected]

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    Fuel Sulphur Content (Equivalent) [%]

    2008 2010 2012 2014 2016 2018 2020 2022

    NOx [g/kWh]

    Tier I

    Tier III

    Tier II

    in ECAs

    in ECAs

    General

    All vessels (old and new)

    Only new-buildings

    We are here

    Scrubbers

    US-ECA N-EU-ECA

    17.014.4

    3.4

    Marine Emission Regulation

    24.10.2018Makbule Baldik Le Fay

    Diagramm2

    Gereral (%)2008201220122020202020224.54.53.53.50.50.5in ECAS (%)20082010.22010.22015201520221.51.5110.10.1

    Fuel Sulphur Content (Equivalent) [%]

    Tabelle1

    Gereral (%)in ECAS (%)

    20084.520081.5

    20124.52010.21.5

    20123.52010.21

    20203.520151

    20200.520150.1

    20220.520220.1

    Gereral (g/kWh)in ECAS (g/kWh)

    2008220161.620160.4

    2011220221.620220.4

    20111.6

    20161.6

    20160.4

    Tabelle2

    Tabelle3

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    Sulphur Emission Controlled Areas

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    SECA: Max. 0.10% S 1st of January 2019: Max. 0.50% S

    in Chinese waters for all ships

    Global Limit: Now: Max. 3.50% S 2020: Max. 0.50% S

    24.10.2018Makbule Baldik Le Fay

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    Fuel Types

    ResidualME / MC

    DistillatesME / MC

    ULSFOME / MC

    MethaneME-GI

    MethanolME-LGIM

    LPGME-LGIP

    EthaneME-GIE

    Biofuel (2nd+3rd gen.)

    ME / MC

    MAN ES Supports All

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    Fuel Price Development

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    10

    15

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    25

    30

    35

    40$/GJ Fuel Price

    Source: Bunkerindex, EIA & Methanex

    Propane (US)*

    HFO (Rotterdam)

    Methanol (US)*MGO (Rotterdam)

    LNG (US)** US Export prices

    Data retrieved end Sep 2018, Dept. EELC

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    Bunker Fuel Price

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    $/MT

    2020

    0.5%S fuel

    Guesstimate

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    200

    400

    600

    800

    1.000

    1.200

    JanM

    aySeptJanM

    aySeptJanM

    aySeptJanM

    aySeptJanM

    aySeptJanM

    aySeptJanM

    aySeptJanM

    aySeptJanM

    aySeptJanM

    aySeptJanM

    aySeptJanM

    aySeptJanM

    aySeptJanM

    aySept

    2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018

    $/MT Bunker Fuel Price$/MT

    HFO (Rotterdam)

    MGO (Rotterdam)

    Source: BunkerindexData retrieved end Sep 2018, Dept. EELC

    DIFF:MGO - HFO

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    ME-GI / ME-LGI engine Dual Fuel:LNG, Ethane, LPG, MeOH ……..

    MC/ME/-C engine 0.10%S fuel, 0.50%S fuel: Low S HFO, MDO/MGO

    MC/ME/-C engine 0-5%S fuels:HFO/MDO + Scrubber

    Compliant fuel High sulphur fuel

    724.10.2018

    What Fuel will be used in 2020 and beyond?

    Makbule Baldik Le Fay

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    Which fuels will be used in 2020 and beyond?

    ME-GI / ME-LGI engine Dual Fuel:LNG, Ethane, LPG, MeOH ……..

    MC/ME/-C engine Single Fuel:0.10%S fuel, 0.50%S fuel

    MC/ME/-C engine 0-50%S fuels:HFO/MDO + Scrubber

    Compliant fuel High-Sulphur fuel

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    MC/ME/-C engine 0-5%S fuels:HFO/MDO + Scrubber

    MC/ME/-C engine 0-0.5%S fuels:HFO/MDO + No Scrubber

    No fuel >0.50%S used or carried for use on board a ship

    924.10.2018

    Use of High-Sulphur fuel after 2020

    Makbule Baldik Le Fay

    https://www.google.dk/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwibyK2d5-fVAhXEC5oKHVotD48QjRwIBw&url=https://business.un.org/en/entities/13&psig=AFQjCNGa-ceNnOZR7XgUXXw9rILb8PQ8FQ&ust=1503387020718738https://www.google.dk/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwjfh7Ls5-fVAhXmbZoKHfe-B_EQjRwIBw&url=https://thenounproject.com/term/certificate/93098/&psig=AFQjCNGu7f3JYQQNuOZm7kap8LQz217lPA&ust=1503387179544157

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    We can learn from the SECAs ULSFO ≤ 0.10% Sulphur fuels

    There are a range of different types fuelsThese are not distillate types, rather new blends or typesGeneral characteristics are: Higher viscosity than distillate Some contain cat fines (Al+Si) Some have high pour points Compatibility with other fuels may also be an issue.

    Service letterSL2014-593

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    Cat fines and engine wear

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    Cat fine trapped between piston ring and liner -> wear

    Cat fines

    24.10.2018Makbule Baldik Le Fay

    Cat-fines in fuel:• Severe wear of liners• Severe wear of rings• Wear out of CL-grooves• Scuffing

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    Cat fines Paper

    Link to the paper:

    https://marine.man-es.com/marketing-publications/catfines-paper

    24.10.2018Makbule Baldik Le Fay

    https://marine.man-es.com/marketing-publications/catfines-paper

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    For more information.

    Service Letters for:

    • Two-stroke and

    • Holeby GenSets

    Please visit:http://marine.man.eu/two-strokeandhttp://marine.man.eu/two-stroke/ceas

    Two-Stroke Homepage

    24.10.2018Makbule Baldik Le Fay

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    Content1. Stability of the fuel

    a. The fuel must be stable at delivery, and in typical ship fuel systems and in the high-pressure fuel injection equipment.

    2. Compatibility between different fuel batchesa. Different fuel batches may not be compatible Don’t mix different fuel batches

    3. Fuel characteristics may vary between fuel batches within the same grade: Pay attention and act upon resultsa. Viscosity of the fuel

    Pay attention to the fuel temperatureb. Density of the fuel

    Use the correct gravity disc in classic separatorsc. Cold flow properties of the fuel

    Heat the fuel sufficiently above pour point and possible wax formation point4. Cylinder lube oil

    a. Use lube as according to fuel S – refer to relevant SL’s5. Piston rings

    a. All piston rings should have cermet coating – see SL2018-6596. Jacket cooling water

    a. Cooling water temperature can be reduced to 80 C.

    New Service Letter on 0.50% S fuelsComing October 2018

    Operation on fuelswith less than0.50%S

    • Don’t mix diffferent fuel batches• Pay attention the actual fuel

    charecteristics – and act on the results.

    − Two different fuel batches on board?

    24.10.2018Makbule Baldik Le Fay

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    Service Letters

    SL2014-587 Cylinder Lubrication Update

    SL2014-593 Guidelines for Operation on Fuels with less than 0.1% Sulphur

    SL2015-663 Cylinder and System Oils

    SL2016-633 Hard-Coated Piston Rings for Operation on Ultra-Low Sulphur Fuel

    SL2017-638 Cleaning of Heavy Fuel Oil and Maximum 0.10% Sulphur Fuels

    SL2018-659 Cermet-Coated Piston Rings for Operation on Low-Sulphur Fuels (0.5%S or lower)

    SL2018-665 SOx Scrubber Retrofit on 2 Stroke Engines in Service

    15

    Service Letters

    24.10.2018Makbule Baldik Le Fay

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    Recommendations

    24.10.2018Makbule Baldik Le Fay 16

    Recommendations:

    Installation of Cermet Coated Piston Rings on all three/four rings to reduce the risk of seizures and scuffing as well as adjustment of cylinder lubrication. See Service Letter Service Letter SL2018-663/JUSV

    Correct Cylinder Lube Oil: High Sulfur + high(er) BN, Low Sulfur = low BN. For Guidance:-Brochure “Guidelines for Operation on Fuels with less that 0.1% Sulfur https://marine.man-es.com/docs/librariesprovider6/test/guidelines-for-operation-on-fuels-with-less-than-0-1-sulphur.pdf?sfvrsn=ee5922a2_5

    Service Letters as described in slide above

    Best way to ensure engine operation with low sulfur fuels

    https://marine.man-es.com/docs/librariesprovider6/test/guidelines-for-operation-on-fuels-with-less-than-0-1-sulphur.pdf?sfvrsn=ee5922a2_5

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    Cylinder ConditionPiston ring for ULS

    Service Letter SL2016-633

    Introducing Full cermet coated ring packs for ULS operations (ME-C-GI).

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    Cylinder ConditionPiston ring for ULS

    NEW Service Letter concerning0.5% fuel operation.

    Apply Cermet coated rings

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    Description of working principle, system and configuration.

    Engine and auxiliaries example outlines and arrangements.

    Installation guidelines.

    Consumption and capacities.

    Examples of calculating project specific consumption and capacities.

    Emission Project Guide - HIGHLY RECOMMENDED – Great source of detailed information on emissions

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    Emission Project Guide

    How to find it online:

    http://www.mandieselturbo.com

    ProductsLow speedProject guides

    Emission Project Guide

    Emission Project GuideHow to find the guide online:

    http://www.mandieselturbo.com/

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    Emissions: Frequently Asked Questions and CEAS

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    1) Emissions: Frequently Asked Questions available from MAN –ES

    Please contact me for a copy of the FAQ as it’s updated regularly.

    2) CEAS – Computerised Engine Application System: https://marine.man-es.com/two-stroke/ceasCEAS allows you to measure Emissions with all kinds of emissions given different fuels, AND has measurements to use scrubber.

    3) Market Update Note: MUN2017-11-24Two-Stroke Engines Under the 2020 IMO Sulphur Cap and the Impact on Engine Design

    Answers to Typical Questions

    https://marine.man-es.com/two-stroke/ceas

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    All data provided in this document is non-binding.This data serves informational purposes only and is especially not guaranteed in any way.Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions.

    Disclaimer

    2224.10.2018Makbule Baldik Le Fay

    Fuels�2020 Sulphur CapSlide Number 2Sulphur Emission Controlled AreasFuel TypesFuel Price DevelopmentBunker Fuel Price What Fuel will be used in 2020 and beyond?Which fuels will be used in 2020 and beyond?Use of High-Sulphur fuel after 2020We can learn from the SECAs �ULSFO ≤ 0.10% Sulphur fuelsCat fines and engine wear�Cat fines PaperTwo-Stroke HomepageNew Service Letter on 0.50% S fuelsService LettersRecommendationsCylinder Condition�Piston ring for ULSCylinder Condition�Piston ring for ULSSlide Number 19Slide Number 20Emissions: Frequently Asked Questions and CEASDisclaimer