personal hygiene in food production · 2019-06-25 · process & packaging blanching: is a...

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Page 1: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed
Page 2: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

Introduction

Facility

Product

Process and Packaging

Storage and Dispatch

Quality Control

Doha, Qatar

www.almanalfoodfactory.com

TABLE OF CONTENTS

Page 3: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

is committed to a “Customer Comes First” philosophy, by understanding Current Market and Customer Requirements for Pre Mixed Food Products and ensuring the Innovation of this requirements.

Keeping in mind Quality. Food Safety, Hygiene and Customer Satisfaction as the main Objective and develop of an environment that fosters quality excellence, continuous improvement and a perfect partnership with the clients.

Doha, Qatar

www.almanalfoodfactory.com

Page 4: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

ABOUT CENTRAL PROCESSING UNIT

Al Manal Food Factory is a fully owned Qatari Company located in the Doha New Industrial City.

On a 8000 sq. meters land, a two-storey factory was constructed with a total area of 12,000 sq.meters.

5 major food processing departments involved in: Vegetables/Fruits/Potatoes/Onions & Galic/ PreMixes.

In addition to 4000 sq. meters of 22 walk-in cold stores.

Doha, Qatar

www.almanalfoodfactory.com

Page 5: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

FACILITY

We are committed to provide our Valued Consumers with hygienically safe food, by undertaking

maximum precautionary measures to minimize or eliminate the risks and hazards of food

contamination through effective control of Production, Packaging, Storage and Distribution Processes.

Doha, Qatar

www.almanalfoodfactory.com

Page 6: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

PRODUCTS

Processed Fruits:Apple, Pineapple, Kiwi, Orange, Grapefruit, Strawberries, Grapes, Melon, Rock melon, etc..

Processed Vegetables :Carrot, Cucumber, Lettuce, Spinach, Potatoes, Peeled Onion & Sliced Onion, Peeled Garlic, Pumpkin, Cabbage, Iceberg, etc..

Dried Spices & Pre-mixes :Chili Flakes & Powder, Black Pepper, Turmeric Powder,Cumin, etc..

Frozen French fries

Doha, Qatar

www.almanalfoodfactory.com

Page 7: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

PROCESS & PACKAGING

Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed after a brief, timed interval, and finally plunged into iced water or placed under cold running water.

Peeling: to remove theskin of fruit andvegetables.

Sorting: arrange systematically in groups; separate according to type.

Customized Packaging: different types of packing according to Suppliers.

1

23

4

5

6

Grading: arrange in or allocate to grades; classify or sort.

Branding: the marketing practice of creating a name, symbol or design that identifies and differentiates a product from another.

Doha, Qatar

www.almanalfoodfactory.com

Page 8: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

PROCESS & PACKAGING

Fruits: Washing, Drying, Peeling, Cutting, Cooled Dipping and customized packing

Doha, Qatar

www.almanalfoodfactory.com

Page 9: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

PROCESS & PACKAGING

Fruits: Washing, Drying, Peeling, Cutting, Cooled Dipping and customized packing

Doha, Qatar

www.almanalfoodfactory.com

Page 10: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

PROCESS & PACKAGING

Fruits: Washing, Drying, Peeling, Cutting, Cooled Dipping and customized packing

Doha, Qatar

www.almanalfoodfactory.com

Page 11: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

PROCESS & PACKAGING

Fruits: Washing, Drying, Peeling, Cutting, Cooled Dipping and customized packing

Doha, Qatar

www.almanalfoodfactory.com

Page 12: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

PROCESS & PACKAGING

Fruits: Washing, Drying, Peeling, Cutting, Cooled Dipping and customized packing

Doha, Qatar

www.almanalfoodfactory.com

Page 13: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

CONDIMENTS

Doha, Qatar

www.almanalfoodfactory.com

Page 14: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

Doha, Qatar

www.almanalfoodfactory.com

DRIED SPICES

Chili flakes, Powder, Black Pepper, Turmeric powder, etc..

Page 15: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

POTATOES

Doha, Qatar

www.almanalfoodfactory.com

Peeling, Blaching, Pre-cooling, Drying , Metal detection, and customized packing.

Page 16: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

VEGETABLES

Doha, Qatar

www.almanalfoodfactory.com

Washing, Drying, Peeling, Cutting, Cooled Dipping and customized packing. (Check weighers, vacuum, gas flushing… etc)

Page 17: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

VEGETABLES

Doha, Qatar

www.almanalfoodfactory.com

Washing, Drying, Peeling, Cutting, Cooled Dipping and customized packing. (Check weighers, vacuum, gas flushing… etc)

Page 18: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

ONIONS

Doha, Qatar

www.almanalfoodfactory.com

Peeling, Cutting and customized packing.

Page 19: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

GARLIC

Doha, Qatar

www.almanalfoodfactory.com

Separation, Peeling, Cutting and customized packing.

Page 20: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

STORAGE & DISPATCH

Doha, Qatar

www.almanalfoodfactory.com

Page 21: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

QUALITY CONTROL

Doha, Qatar

www.almanalfoodfactory.com

Development laboratoryDevelopment Laboratory

Page 22: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

Quality Control QUALITY CONTROL

Doha, Qatar

www.almanalfoodfactory.com

Hygiene room

Page 23: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

Quality Control STAFF TRAINING

Doha, Qatar

www.almanalfoodfactory.com

Page 24: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

FIRE PUMP ROOM

Doha, Qatar

www.almanalfoodfactory.com

Page 25: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

Doha, Qatar

www.almanalfoodfactory.com

BOILERS

Page 26: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

CALORIFIER

Doha, Qatar

www.almanalfoodfactory.com

Page 27: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed

FIRE PUMP ROOM

Doha, Qatar

www.almanalfoodfactory.com

Page 28: Personal Hygiene in Food Production · 2019-06-25 · PROCESS & PACKAGING Blanching: is a process wherein a food, usually a vegetable or fruit, is scalded in boiling water, removed