pallet size dolly - leanproducts size dolly...2 corporate presentation may 2013 overview • product...

1 Corporate presentation May 2013

Pallet Size Dolly

User manual

www.LeanProducts.eu Lean Manufacturing Solutions


Overview

• Product

• Model versions & add-ons

• Fields of application

• The Milkrun train

• Tow Bar function and connecting dollies

• Strap devices

• Manual handling & handle

• Forklift handling

• Maximum load and stacking

• Transport safety

• Safety equipment & defective products

• Instructions for Use and Cleaning the Lean products

• Contact details



Product short description

• Dimensions: 1225 x 800 mm

• Dimensions: 1225 x 1000 mm

• Features

o 2 fixed and 2 swivelling wheels with brake

o Hideable towing bar

o Ergonomic handle

o Multipurpose deck

o Anti-slip surface



Fields of application

• The lean pallet size dolly can be used widely in internal and

external logistics.

• The dollies are designed to be used as a multipurpose load

carrier.

– For example it can carry standard pallets, such as EURO size

(1225 x 800 mm model) and ISO size (1225 x 1000 mm model), also KLT’s (crates), metal cages or collapsible boxes,

which they have been designed for.

– In case of uncertainty, please contact the supplier.

• The dollies can be operated by hand as one unit or connected as

a milk-run train towed with a suitable tow-tractor or forklift.



Important! Parameters such as the condition of the floors, aisle-width, length of milkrun route, etc have a significant

impact on the design of the milkrun train. Be also aware about maximum pulling capacity of the towing tractor.

Therefore, we strongly recommend that K. Hartwall is consulted and thorough tests are carried out in order to make sure

that the safety aspect is properly taken care off.

The Milkrun train

• Max. load per Dolly: 1000 kg

• Max. load to be pulled in the train: 3,400 kg Max. speed

of the ”train”: 6 km/h

• Max. length of the milkrun train: 3-4 Dollies

• Examples of length and max. load of the milkrun train:

o 3 Pallet Size Dollies loaded with 1000 kg each = 3000 kg

in the train evenly distributed load

o 3 Pallet Size Dollies loaded with 1000 kg each + 1

600x800 Lean Dolly loaded with 400 kg = 3400 kg in the

train evenly distributed load



Tow bar function and connecting the dollies



Strap devices

Dolly has two automatic

strapping devices

Strap could be pulled out when

handle is pushed to inside

Take loose off by pressing red

button of the device

Tighten up strap by using

handle

Connect metal hooks to dolly

chassis holes

Release strap using handle and take loose

strap back to device by pressing red button

Make sure that strap is fully back to device and

place extra strap inside of the dolly chassis for

example

Use extra strap if device’s strap is

not long enough



Manual handling & handle

Use swinging handle if load is high.

DANGER!

Do not put fingers between moving

handle and fixed handle

Always use swivel wheel brake

when parked.

Apply brake by pressing down pedal

and release by lifting pedal up or

pusing at its upper pedal forward.



Forklift handling

• Take special care when lifting dolly, loading or unloading pallet size dollies!

• Always lift the dolly that forks will cover fully underneath surface.

• Make sure that load on top is evenly distributed.



• In the warehouse max. 6 empty dollies

• Swivel wheels must be turned inside direction

Maximum load and stacking

• Max. load per dolly: 1,000 kg

• Note that dollies are not stackable when loaded!



Transport safety

• ALWAYS SECURE LOAD PROPER WAY!

• Wheeled units should be secured by using combination ofboth lashing and blocking.

–However if the unit is enclosed on all sides by eitherthe framework of the carrying vehicle of other units, itmay be transported without being lashed, but itshould still be subject to blocking.

–Note that dolly strap devices are designed for secureload on dolly itself only.

• We recommend the loaded dollies always to be stored ona flat surface at the warehouse.

• The truck should always park on flat surface forloading/unloading.



Safety equipment & defective products

• It is recommended to wear gloves and safety shoes when handling the dollies.

• The first action is to mark the defective/damaged products right away and put

them aside. A defective tray, box, crate, dolly or pallet should not be in use

because it is very difficult and dangerous to handle.

• Please send us pictures of the defective products and explanations to contact-

[email protected]



Instructions for Use and Cleaning the Lean products

• Regular cleaning and washing of Dollies will ensure proper operation and long lifespan of the load carriers. However, the cleaning and washing

• must be done carefully to maintain the corrosion resistance of the electroplating.

• Washing can be done with water or high pressure spray:

• water temperature max. +50°C

• water pressure max. 5,0 bar

• time exposed to water injection/spray max. 90 seconds

• ensure adequate air ventilation to dry the load carriers after washing

• When using additional detergents:

• pH-value of the detergent max. 10

• concentration of the detergent max. 0,5 – 2,0%

• rinse the load carriers properly from detergents with pure water

• always confirm first the suitability on the detergent supplier information


pallet size dolly - leanproducts size dolly...2 corporate presentation may 2013 overview • product...

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