oily water systems

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1 © Wärtsilä Wärtsilä Ship Power Environmental solution Oily Water Systems

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Page 1: Oily Water Systems

1 © Wärtsilä

Wärtsilä Ship Power Environmental solution

Oily Water Systems

Page 2: Oily Water Systems

The natural link to Oily water systems

Wärtsilä Oily Water Systems aims to support our customers in minimizing the environmental footprint while optimizing performance and cost efficiency, in their daily operations as well as from a strategic perspective. In addition to our market-leading products for treatment and handling of different types of water effluents, we offer expertise and qualified support in cost efficiency analyses focused on product lifecycle

costs safety evaluations and risk assessments within the

environmental area environmental guidance and advisory services

Our present product portfolio encompasses solutions for oily water treatment in marine as well as land-based applications, scrubber water systems and slop water treatment for the offshore industry.

2 © Wärtsilä

Page 3: Oily Water Systems

3 © Wärtsilä 3 © Wärtsilä 3 © Wärtsilä 3 © Wärtsilä

Spares

Oily water Treatment for Power Plants

Oily water separators for

marine

Our areas

Slop water treatment for

Offshore

Scrubber water treatment for

marine

Page 4: Oily Water Systems

4 © Wärtsilä

Oily water Treatment for Power Plants

Wärtsi lä OWT Powering the world

More than 100 units delivered to power

plants all over the world

Page 5: Oily Water Systems

5 © Wärtsilä

Wärts i lä OWS Solution that meets the needs

OWS solutions can be divided on basis performance characteristics, i.e. high

performance and or low performance. Wärtsilä OWS are categorized as high

performance equipment.High performance equipment gives the benefit of high

availability and performance over the products entire lifecycle guaranteeing low

operating costs and high a safety standard.

Page 6: Oily Water Systems

Slop water treatment for Offshore

The Wärtsilä slop water treatment system is designed to treat drill slop water and make it dischargeable to the sea without further treatment. The unit will significantly reduce drill slop sent onshore for treatment, depending on the rig, by as much as 80-90 %.

Wärts i lä MWD/SWC

Page 7: Oily Water Systems

Wärtsilä Services’ global network Widest range of offering and expertise

70 countries, 160 locations, 11,000 service professionals

23 February 2015

Installed base 181,000 MW

Page 8: Oily Water Systems

Fully owned sites Sites with R&D

Joint Venture sites

18 licensee sites

QMD (Qingdao, China) 2-stroke engines

WQDC (Shanghai, China) 4-stroke engines

Wärtsilä CME (Zhenjiang, China) Propulsion

WHEC (Mokpo, South Korea) 4-stroke engines WTEC (Penza, Russia)

4-stroke engines

Khopoli, India Gensets,

Auxiliary modules

Wuxi, China Propulsion,

seals & bearings

Gothenburg, Sweden Water treatment, seals & bearings

Stord, Norway Electrical & automation systems

Santander, Spain Propulsion

Hull, Reading Newcastle, UK Valves

Poole, UK Water systems

Aalborg, Denmark Deepwell pumps and seawater lift pumps

Singapore Engine room pumps, pump room systems and Fi-Fi pumps

Suzhou, China Assembly & sourcing

Geestacht, Germany Fresh water generation & condensation plants

Moss, Norway Inert gas and exhaust gas

scrubber systems

Trondheim, Norway Frequency converters

Trieste, Italy 4-stroke engines, propulsion, R&D

Vaasa, Finland 4-stroke engines, R&D

Bermeo, Spain R&D

Winterthur, Switzerland 2-stroke engines, R&D

Helsinki & Espoo, Finland R&D

Turku, Finland R&D

Drunen, the Netherlands R&D, Propulsion

Açu Superport, Brazil

4-stroke gensets, propulsion

Wärtsilä’s production and R&D

23 February 2015 CORPORATE PRESENTATION 2013 8 © Wärtsilä

Toyama, Japan Seals & bearings

Havant & Slough, UK Seals & bearings

Vigo, Spain Seals & bearings

Rubbestadneset, Norway R&D

Page 9: Oily Water Systems

Drilling slop waste water composition drilling unit

Other deck wells

Cellar deck

Tank area

Heli deck Drain Tank

99%

Treated in MWD/SWC

0,5 - 3% Oil

70 - 90% Water Emulsion

Incidents spills

Cranes

Drain sump tanks

Riser storage area

Loading area

Shaker room

Holding Tank

0,5-3% Oil

90-95% Water emulsion

10 - 30% Mud

Mud disposed ashore Mud cuttings

1% Solids

5 – 10% Oil

Overflow

Water seal

Clear water pumped over board after

treatment

Page 10: Oily Water Systems

Drains Water Types

Drill floor drains

Tank wash slop

Deck drains

Bilge water

Constituents

Drilling fluids, etc.

Drilling fluids, etc.

Rainfall, wash water, etc. Contaminated water collected in engine rooms and machinery spaces

Characteristics depend on…

Type of drilling fluid used

Type of drilling fluids, dirtyness of the tank

Layout of drilling rig or platform, annual rainfall, type of oil produced

Fuel type, engine room layout, cleaning, leaks etc.

Page 11: Oily Water Systems

0

200

400

600

800

1000

1200

1400

1 2 3 4 5 6 7 8 9 10

Cou

nts

Size (µm)

Mud sample - emulsion phase, FNU 216

Analysis of particles in process water

Source: Swedish Environmental Institue, www.ivl.se, Dr Fredrik Norén Method: Particle counter, Elzone 5380

Page 12: Oily Water Systems

Analysis of particles in process water

Source: Swedish Environmental Institue, www.ivl.se , Dr Fredrik Norén Method: Leica Laborlux LM @100x, n.a.=1,3 optical resolution 0,23 µm

0

20

40

60

80

100

120

140

160

180

200

0,00 0,50 1,00 1,50 2,00 2,50 3,00 3,50

Cou

nts

Size (µm)

Mud sample - emulsion phase, FNU 216

Page 13: Oily Water Systems

Analysis of particles in process water

23 February 2015 13 © Wärtsilä

0

10

20

30

40

50

60

70

80

0,1 µm 0,5 µm 1 µm 10 µm 100 µm 1 mm 10 mm 100 mm

Voly

m s

olid

s in

feed

Particle range

Page 14: Oily Water Systems

Operation Bilge water Tank wash slop

Deck drains

Sludge

Suction

Solids

Dry solids

Chemicals

sand filter

Stage 1 Stage 2 Stage 3

Discharge holding

tank

ppm monitor

DAF

sand filter Mixer

stage

Oil

Suction

Oil

sand filter

Stage 1 Stage 2

Discharge holding

tank

Solids

Solids

Drill floor drains

MWD

SWC

Page 15: Oily Water Systems

Operation Bilge water Tank wash slop

Deck drains

Sludge

Suction

Solids

Dry solids

Chemicals

sand filter

Stage 1 Stage 2 Stage 3

Discharge holding

tank

ppm monitor

DAF

sand filter Mixer

stage

Oil

Suction

Oil

sand filter

Stage 1 Stage 2

Discharge holding

tank

Solids

Solids

Drill floor drains

MWD

SWC

Page 16: Oily Water Systems

Operation Bilge water Tank wash slop

Deck drains

Sludge

Suction

Solids

Dry solids

Chemicals

sand filter

Stage 1 Stage 2 Stage 3

Discharge holding

tank

ppm monitor

DAF

sand filter Mixer

stage

Oil

Suction

Oil

sand filter

Stage 1 Stage 2

Discharge holding

tank

Solids

Solids

Drill floor drains

MWD

SWC

Page 17: Oily Water Systems

Operation Bilge water Tank wash slop

Deck drains

Sludge

Suction

Solids

Dry solids

Chemicals

sand filter

Stage 1 Stage 2 Stage 3

Discharge holding

tank

ppm monitor

DAF

sand filter Mixer

stage

Oil

Suction

Oil

sand filter

Stage 1 Stage 2

Discharge holding

tank

Solids

Solids

Drill floor drains

MWD

SWC

Page 18: Oily Water Systems

Typical costs for a rig

Model

Capacity

m3/h Capacity

gal/day Size mm

Size inch

L W H L W H

MWD 5,0 31700 1600 800 1780 63 31,5 70,1 SWC 5,0 31700 2760 1100 2565 108,7 43,3 101

MWD SWC

H

L W

H

L

W

Page 19: Oily Water Systems